VQ Model VQA09, VQA091 Building Instructions

Semi scale model
40 Class
52 Class
2-cycle engine
4-cycle engine
RADIO CONTROLED ALMOST READY-TO-FLY ENGINE POWERED ALL BALSA PLANE
VQA09 / VQA091
Or Electric equivalent
BUILDING INSTRUCTIONS / MONTAGEANLEITUNG
Wingspan Length Flying weight Electric Motor Glow Engine Radio
Technische Daten
Spannweite Länge Fluggewicht Elektroantrieb Verbrennerantrieb Fernsteuerung
1580mm
1160mm
2500g
650 Watt (BOOST 40)
6,5cc 2T / 8,5cc 4-T
4 Channel / 4 Servos
1580mm
1160mm
2500g
650 Watt (BOOST 40)
6,5cc 2T / 8,5cc 4T
4 Kanal / 4 Servos
WARNING! This radio controlled model is NOT a toy. If modified or flown carelessly it could go out of controll and cause serious human injury or property damage. Before flying your airplane, ensure the air field is spacious enough. Always fly it outdoors in safe areas and seek professional advice if you are unexperienced.
ACHTUNG! Dieses ferngesteuerte Modell ist KEIN Spielzeug! Es ist für fortgeschrittene Modellflugpiloten bestimmt, die ausreichende Erfahrung im Umgang mit derartigen Modellen besitzen Bei unsachgemäßer Verwendung kann hoher Personen- und/oder Sachschaden entstehen. Fragen Sie in einem Modellbauverein in Ihrer Nähe um professionelle Unterstützung, wenn Sie Hilfe im Bau und Betrieb benötigen. Der Zusammenbau dieses Modells ist durch die vielen Abbildungen selbsterklärend und ist für fortgeschrittene, erfahrene Modellbauer bestimmt.
1.5mm
A
B
!
CA
L/R
Assemble left and right sides the same way.
X
Drill holes using the stated size of drill (in this case 1.5 mm Ø)
Use epoxy glue
Take particular care here
Hatched-in areas:
remove covering film carefully
Not included. These parts must be
purchased separately
Check during assembly that these
parts move freely, without binding
Apply cyano glue
Low setting
SILICON
EPOXY A
EPOXY B
CA
GLUE
Epoxy Glue (5 minute type)
Silicon sealer
Cyanoacrylate Glue
.52-.60 - 4 cycle
10.5x6 for .40 - 2 cycle engine 11x6 for .46 - 2 cycle engine 11X7 for .52 - 4 cycle engine
Silicone tube
Extension for aileron servo
.40-.45 - 2 cycle
OPTIONAL ACCESSORIES / BENOTIGTES ZUBEHOR
Epoxy Glue (30 minute type)
TOLLS REQUIRED
Hobby knife
Needle nose Pliers
Phillip screw driver
Awl
Scissors
Wire Cutters
(Purchase separately)
Hex Wrench
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Sander
Masking tape - Straight Edged Ruler - Pen or pencil - Rubbing alcohol - Drill and Assorted Drill Bits
Read through the manual before you begin, so you will have an overall idea of what to do.
(Purchase separately)
CONVERSION TABLE
1.0mm = 3/64”
1.5mm = 1/16”
2.0mm = 5/64”
2.5mm = 3/32”
3.0mm = 1/8”
4.0mm = 5/32”
5.0mm = 13/64”
6.0mm = 15/64”
10mm = 13/32” 12mm = 15/32” 15mm = 19/32” 20mm = 51/64”
25mm = 1” 30mm = 1-3/16” 45mm = 1-51/64”
If exposed to direct sunlight and/or heat, wrinkels can appear. Storing the model in a cool place will let the wrinkles disappear. Otherwise, remove wrinkles in covering film with a hair dryer, starting with low temperature. You can fix the corners by using a hot iron.
Bei Sonneneinstrahlung und/oder Wärme kann die Folie erschlaffen bzw. Falten entstehen. Verwenden Sie ein Warumluftgebläse (Haartrockner) um evtl. Falten aus der Folie zu bekommen. Die Kanten können Sie mit einem Bügeleisen behandeln. Nicht zuviel Hitze anwenden !
Klebstoff
Epoxy-Klebstoff (30min-Typ)
Epoxy-Klebstoff (5min-Typ)
Minimum 5 channel radio for airplane with 5 servos
.Motor control x1 .Aileron x 2 .Elevator x1 .Rudder x1
650 Watt Brushless motor
A
B
A
B
! Make sure to glue securely, If not properly glued, a failure in flight may occur.
Trial fit each part before gluing . Be certain that there are no gaps. If the parts will join, but with a gaps, sand or trim the parts a little at a time until the parts meet exactly with no gaps.
Check for the correct dihedral angle
Carefully slide the wing halves together, ensuring that they are accurately aligned, Firmly press the two halves together, allowing the excess epoxy run out.
When joining the wing halves it is extremely important to use plenty of epoxy (30 minutes epoxy).
Use epoxy glue to bury the opening
WING TOP-VIEW
1-
Joining the wing / Flachenverbindung
IMPORTANT:
Please do not clean off the excess epoxy on the wing with strong solvent or pure alcohol, only use kerosene to keep the colour of your model not fade.
Secure one end of the thread with adhesive tape
Secure one end of the thread with adhesive tape
Binder clip
Nylon wing bolt
Rubber band (both the top and bottom)
2- Aileron Servo extension cord
BOTTOM VIEW
Carefully, to link the end of the thread to the aileron servo extension cord before to install the aileron servo to the wing.
Thread
Thread
*Servo Extension Standard 500mm CJ0500STD
X
X
3- Aileron Servo / Querruder servo
BOTTOM VIEW
Adhesive tape
4- Aileron Servo / Querruder servo
Plastic control horn
....................2
2x20mm screw
..............4
Connector
............2
Aileron linkage
............2
......2
Aileron push rod
X
BOTTOM VIEW
-Switch on the radio (trims centered) then mount the ailerons servo horn in neutral position.
-The servo horn should be perpendicular to the servo
YES
NO
3X12mm screw
Cut away only the film
WING BOTTOM-VIEW
Position the two landing gear and plastic straps. Secure the landing gear and plastic straps in place with 3x12mm screws.
Drilled at factory
Drilled at factory
.....4
.....8
5- Fixed gear / Landegestange
WING BOTTOM-VIEW
ABS Gear cover
2x10mm
2mm
5/64”
6- Fixed gear / Landegestange
.....2
.....4
2mm
5/64”
2x10mm screw
6A
6B
6C
! Engine thrust on balk head is already adjust at factory
! Align the mark on both mounts with the mark on the fuselage
8- Engine mount / Motortrager
A
A
B
B’
B=B’
FRONT-VIEW
5mm
- Remove the engine mount and drill a 13/64”(5mm) hole through the fire-wall at each of the four marks marked.
- Attach the four blind-nut to the fire-wall as show
- Using a pencil or felt tipped pen, mark the fire wall where the four holes are to be drilled
- Reposition the engine mounts on to the fire-wall and secure them with four 4x25mm screw
- Reposition the engine on to the engine mounts so the distance from the prop hub to the fire wall is 4-3/4”(121mm)
4-3/4”(121mm)
! Engine thrust on balk head is already adjust at factory
1.5
TOP-VIEW
13/64”
- Mark the engine mounting plate where the four holes are to be drilled. Note: Mark the mounting plate through the engine mounting flanges.
- Remove the engine and drill a 1/8”(3mm) holes through the beam at each of the four marks made above.
- Reposition the engine on the engine mount beams, aligning it with the holes. Secure the engine to the engine mount using four 1/8x1”(3x25mm) screws.
3mm
1/8”
Note: Apply Silicon sealer to each of the 1/8x1”(3x25mm) screw.
...4
.................4
4x25mm screw
Blind-nut
3x25mm screw
1/8”(3mm) nut
.................4
...4
1/8x1”
5/32x1”
5/32”(4mm) stopper
WING BOTTOM-VIEW
.....2
7- Fixed gear / Landegestange
4mm collar
Slide the nose gear push rod through the nose gear control horn.
With the screw hole facing forward, slide the nose gear control horn onto the straight end of the nose gear so the so the steering arm extends in the opposite direction of the nose gear axle.
Rotate the nose wheel back and forth a few times to make sure it rotates freely with out any binding.
Securely attach the nose gear mount to the fire wall using the four 3x20mm(1/8X51/64”) screws.
A
B
9- Nose Gear / Bugfahrwerk
Slide the wheel onto the nose landing gear axles and secure it with the supplied wheel collars.
.....................4
Blind-nut
............4
3x20mm screw
....................1
1/8x51/64”
NOSE WHEEL
NOSE WHEEL ARM
NOSE WHEEL PUSHROD
FIRE-WALL
TOP-VIEW
X
To muffler
Filler tube
To engine
1/8x1-13/32”(3x35mm) screw
Rubber stopper
5/32”(4mm)
10- Fuel Tank Installation
Ensure that the fuel tank clunk does not touch the rear of the fuel tank.
Checking for leaks - block the vents and blow into the feed - if in doubt submersing the tank in a blow of water will show up any problems.
Blow
Water
2
After confirming the direction . Insert this assembly, clunk end first, into the fuel tank and tighten and screw the fuel tank cap on firmly.
Carefully install the fuel tank to ensure that they will not shift during flight (secure the fuel tank in place using foam padding).
1
3
To rudder servo
11- Electric Motor
FRONT-VIEW
- Using a plywood motor mounting plate as a template, mark the fire wall where the four holes are to be drilled (1).
5mm
13/64”
! Align the mark on the plywood motor mount with the mark on the fuselage.
! Align the mark on the plywood motor mount with the center lines on aluminum motor mount.
- Remove the plywood motor mounting plate and drill a 13/64”(5mm) hole through the fire-wall at each of the four marks marked (2).
- Using a aluminum motor mounting plate as a template, mark the plywood motor mounting plate where the four holes are to be drilled (3).
- Remove the aluminum motor mounting plate and drill a 1/8”(3mm) hole through the plywood at each of the four marks marked (4).
3mm
1/8”
1
2
3
4
Plywood motor mounting plate (2pcs)
Aluminum motor mounting plate
Firewall
121mm
(4-3/4”)
B’
B
B=B’
A
A=A’
A’
TOP-VIEW
SIDE-VIEW
! Engine thrust on balk head is already adjust at factory
-Attach the aluminum motor mounting plate on to the motor and secure it in place with four screws ( included with motor­ set) (7).
-Push the four 5x70mm bolts through the fire-wall as shown (5).
- Reposition the plywood motor mounting plate (2pcs) and secure it in place with eight 5mm nuts and washers (6). Note: B=B’(Side-view) and A=A’(Top-view)
-Attach the motor on to the plywood motor mounting plate and secure it in place with four 3x15mm (1/8x19/32”) screws(8).
7 - 8
5
6
5x70mm.......4
5mm nut.......12
5mm washer...16
3mm screw/nut...4
12- Electric Motor
SILICON
Using silicon sealer, secure the motor mount screw.
Cut away only the film both side
A
B
Carefully slide the stabilizers onto the fuselage, ensuring that they are accurately aligned, Allowing the excess epoxy run out. Clean off the excess epoxy.
When you are satisfied with the alignment, use a pencil to carefully trace around the left and right of the Vertical stabilizer where them meet the fuselage. Note, it is important not to disturb the alignment of the stabilizer. Remove the vertical stabilizer from the fuselage. Using a sharp hobby knife, cut away the covering inside the lines. Not to cut into the wood. Spread epoxy onto the left and right of the vertical stabilizer.
Note: When joining the stabilizer it is extremely important to use plenty of epoxy (30 minutes)
14- Vertical Stabilizers installation
A = A’ B = B’
A
A’
90O90
O
B
B’
A
B
Cut away only the film both side
Cut away only the film both side
A
B
Carefully slide the stabilizers onto the fuselage, ensuring that they are accurately aligned, Allowing the excess epoxy run out. Clean off the excess epoxy.
When you are satisfied with the alignment, use a pencil to carefully trace around the top and bottom of the Horizontal stabilizer, right and left of the Vertical stabilizer where them meet the fuselage. Note, it is important not to disturb the alignment of the stabilizer. Remove the horizontal stabilizer from the fuselage. Using a sharp hobby knife, cut away the covering inside the lines. Not to cut into the wood. Spread epoxy onto the top and bottom of the horizontal stabilizer.
Note: When joining the stabilizer it is extremely important to use plenty of epoxy (30 minutes)
A = A’ B = B’
A
A’
90O90
O
B
B’
IMPORTANT:
Please do not clean off the excess epoxy on the wing with strong solvent or pure alcohol, only use kerosene to keep the colour of your model not fade.
Spread epoxy on top and bottom
Spread epoxy onto left and right side.
13- Horizontal Stabilizers installation
Connector
........ 3
........ 1
Connector
X
Elevator pushrod
3mm set Screw
2 mm
Elevator pushrod
ELEVATOR SERVO
X
Rudder pushrod
3mm set Screw
2 mm
THROTTLE / RUDDER SERVO
(Or throttle pushrod)
Rudder push rod (1)
Rudder servo
Elevator push rod (2)
Elevator servo
Throttle push rod
When you are satisfied with the alignment of the control horn (see 11A and 13) mark the mounting hole positions with a felt tipped pen or a pencil. Remove the control horn and drill two 2mm (5/64”) holes through the rudder and elevator. Attach the rudder and elevator control horn using two 5/64X15/32”(2x12mm) screws and a back plate.
3/8 in. (9.5mm)
Hinge
STABILIZER
Control horn
................3
2x12mm screw
..........6
Apply thin CA glue both the top and bottom.
5/64X15/32”
15- Control horn
16- Servo
Back plate
2mm
5/64”
11A
2mm
5/64”
11C
11D
CA
Pushrod exit hole
11B
Rudder servo
Elev.servo
Rudder rod
Elevator rod
Elevator rod
BOTTOM VIEW
Throttle servo
Nose gear push rod
Throttle push rod
2.5x10mm screw
Relieve the cowl to clear the engine head
2.5x10mm.....4
2mm
5/64”
3/32x13/32”
1.5mm 1/16”
17- Linkages
18- Cowling
2-3mm
Aerogun
Aerogun
Wing section
Aerogun
BOTTOM VIEW
CA
CA
4mm
Wing section
Aerogun
RIGHT
WRONG
5/32”
X
19- Aerogun
Note: Cut out the stickers and apply them in the proper area. Do not peel the backing paper off all at once. Peel off one corner of the backing and cut off with scissors. Arrange sticker on model and when satisfied adhere the corner without backing. Carefully peel back the rest of the backing while at the same time adhering the rest of the sticker.
Try not to make air bubbles, if there are some, carefully puncture sticker (center of bubble) but not model surface with the tip of the knife or sharp pin and squeeze out the air. At curves stretch sticker and apply a little heat so that no ceases occur. Cut off the excess that is produced.
20- Decal
219995
Betty
Lou
“3rd
FRESNO
CALIF
Snoohs
2
ND
VQA091
VQA09
1-3/16”(30mm)
15/64”(6mm)
13/32”(10mm)
RUDDER STROKE
ELEVATOR STROKE
AILERON STROKE
Adjust the travel of the control surfaces to achieve the values stated in the diagrams. These value will be suitable for average flight requirements. Adjust the values to suit your particular needs.
15/64”(6mm)
13/32”(10mm)
1-3/16”(30mm)
21- Control surface
3-15/64”(82mm)
Wing center section
WARNING ! Securely install the receiver and power pack, ensuring they will not come loose or rattle during flight. Never fly before checking the Cg’s required position.
In order to obtain the CG specified, reposition the receiver and power pack
WARNING
Do not put in a large-than recommended engine. A bigger engine does not necessarily mean better performance.
BEFORE FLYING CHECK EVERYTHING Before each flight, inspect the airplane for any loose parts. Check the hinges, make sure the pushrods are still firmly attached, and check the engine mounting bolts. In general, check everything on the plane that might possibly come loose.
CHECK THE FREQUENCE BEFORE FLYING
DO NOT FLY NEAR A POWER LINE The power lines cause radio interference, so avoid flying near them.
All details are subject to change without notice !
Technische Anderungen und Irrtumer vorbehalten !
IMPORTANT:
Please do not clean your model with pure alcohol, only use liquid soap with water or use glass cleaner to clean on surface of your model to keep the colour not fade.
22- Balance
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