VPC VTAC HSD User Manual

VTAC HSD USER MANUAL
TABLE OF CONTENTS
SECTION 1 VTAC HSD PART IDENTIFICATION
SECTION 2 VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 3 VTAC HSD RAILS INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 4 VTAC HSD 90 SERIES MODULES INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 5 VTAC HSD ACCESSORIES
SECTION 6 SIM RIGHT ANGLE INSERT PART IDENTIFICATION
SECTION 7 SIM RIGHT ANGLE INSERT INSTALLATION/REMOVAL INSTRUCTIONS
SECTION 9 VTAC HSD VERTICAL INSERT PART IDENTIFICATION
SEC TION 10 VTAC HSD VERTICAL INSERT PCB INSTALLATION INSTRUCTIONS
SEC T ION 11 TROUBLESHOOTING
SECTION 12 PRODUCT PERFORMANCE SPECIFICATIONS
Please note that any printed or downloaded User Manuals or Procedure Sheets may not reect the
most current revisions. The information contained in these materials is subject to change.
For the most current information available, visit vpc.com.
1/9/19
VTAC HSD USER MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
VTAC HSD 90 SERIES RECEIVER MODULE PART IDENTIFICATION
PART # 510 170 101
This section will point out features designed to help determine the proper orientation of the VTAC HSD 90 Series receiver module (Figure A), as well as distinguishing features.
The top of the VTAC HSD 90 Series receiver module can be determined by the position A1 indicator, designated by the notch shown in Figure B. When the module is oriented correctly, the position A1 notch will be visible in the upper left corner.
The front and rear of the VTAC HSD 90 Series receiver module are shown in Figure C. The front has the position A1 notch. The front side mates with the VTAC HSD 90 Series ITA module.
The rear of the VTAC HSD 90 Series receiver module has silkscreening along the side. Wires exit the VTAC HSD 90 Series receiver module from the rear side.
NOTE: The blue silkscreen indicates  ve slot positions, as shown in Figure D.
POSITION A1 INDICATOR
TOP
EXTRACTION TOOL CAVITY
DETAIL A
FRONT
MATING
SIDE
REAR
WIRING
SIDE
Figure A. Receiver Module.
2-56 TAPPED HOLES FOR STRAIN RELIEF PLATE SCREWS TYP. 2 PLCS
INDICATES 5 POSITIONS
MOUNTING SCREWS TYP. 2 PLCS
BOTTOM
Figure B. Receiver module front view (mating side).
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Figure C. Receiver module side view.
Figure D. Receiver module rear view (wiring side).
1/9/19
VTAC HSD USER MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
VTAC HSD 90 SERIES ITA MODULE PART IDENTIFICATION
PART # 510 171 101
This section will point out features designed to help determine the proper orientation of the VTAC HSD 90 Series ITA module (Figure A), as well as distinguishing features.
The top of the VTAC HSD 90 Series ITA module (Figure B) can be determined by the position A1 indicator on the rear side, designated by the notch shown in Figure D. When the module is oriented correctly, the position A1 notch will be visible in the upper left corner.
The front and rear of the VTAC HSD 90 Series ITA Module are shown in Figure C. The front mates with the VTAC HSD 90 Series Receiver Module.
The rear has the position A1 notch. The rear of the VTAC HSD 90 Series ITA module has silkscreening along the side (Figure D). Wires exit the VTAC HSD 90 Series ITA module from the rear side.
NOTE: The blue silkscreen indicates  ve slot positions, as shown in Figure D.
TOP
EXTRACTION TOOL CAVITY
DETAIL B
FRONT
MATING
SIDE
Figure A. ITA module.
MOUNTING SCREWS TYP. 2 PLCS
POSITION A1 INDICATOR
INDICATES 5 POSITIONS
REAR
WIRING
SIDE
BOTTOM
Figure B. ITA module front view (mating side).
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Figure C. ITA module side vi ew.
2-56 TAPPED HOLES FOR STRAIN RELIEF PLATE SCREWS TY. 2 PLCS
Figure D. ITA module rear view (wiring side).
1/9/19
VTAC HSD USER MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
i2 MX RECEIVER PART IDENTIFICATION
PART # 310 130 XXX
Figure B points out distinguishing features of the i2 MX receiver so that the top and
bottom can be identied. Features to look for are the numeric keying receptacle at
the top and the alpha keying receptacle on the bottom.
When holding the i2 MX receiver, the top can be determined when the letters and numbers are oriented as shown in Figure B. The top position is designated by a black marking around the upper slot in Tier A and Tier B module locations (Figure B).
The front and rear of the i2 MX receiver are shown in Figure C. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the
incorrect orientation. The front of the i2 MX receiver can be identied as the side with
the latching feature (Figure A).
Figure D shows the rear silkscreen that aides in indicating positions.
The front side mates with the i2 MX ITA. Wires exit the i2 MX receiver from the rear side.
LATCHING FEATURE
POSITION A1 INDICATOR
NUMERIC KEYING RECEPTACLE
TOP
TIER A
TIER B
POLARIZING FEATURE
FRONT
MATING
SIDE
Figure A. i2 MX receiver
INDICATES 5 POSITIONS
REAR
WIRING
SIDE
MOUNTING SCREWS TYP. 4 PLCS
ALPHA KEYING RECEPTACLE
BOTTOM
Figure B. i2 MX receiver front view.
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Figure C. i2 MX receiver side view.
Figure D. i2 MX receiver rear vi ew.
1/9/19
VTAC HSD USER MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION
i2 MX ITA PART IDENTIFICATION
PART # 410 130 XXX
Figure B points out distinguishing features of the i2 MX ITA so that the top and bottom
can be identied. Features to look for are the numeric keying receptacle at the top
and the alpha keying receptacle on the bottom.
When holding the i2 MX ITA, the top can be determined when the letters and numbers are readable. The top position is designated by a black marking around the upper slot in Tier A and Tier B module locations (Figure B).
The front and rear of the i2 MX ITA are easily distinguished as shown in Figure C. The front has a protruding guide plate with locking tabs (Figure A) and the rear has the knob.
Figure D shows the rear silkscreen that aides in indicating positions.
The front side mates with the i2 MX receiver. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation. Wires exit the i2 MX ITA through the 30° cable exit (Figure C).
POLARIZING FEATURE
NUMERIC KEYING RECEPTACLE
TOP
POSITION A1 INDICATOR
TIER A
FRONT
MATING
SIDE
LOCKING TABS
Figure A. i2 MXITA
KNOB
INDICATES 5 POSITIONS
REAR
WIRING
SIDE
TIER B
ALPHA KEYING RECEPTACLE
Figure B. i2 MX ITA front view (back­shell removed)
BOTTOM
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Figure C. i2 MX ITA side view.
30° CABLE EXIT
Figure D. i2 MX ITA rear
view (backshell removed).
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
VTAC HSD INSERT INSTALLATION INSTRUCTIONS
When inserting a VTAC HSD Insert stack, the blue insert is on top as shown
1.
in Figure B. Inserts are fully seated when the back of the inserts are  ush with the module (Figure A).
VTAC HSD INSERT REMOVAL INSTRUCTIONS
1. Group the required number of extraction tools together for the given VTAC HSD patchcord. For example, a USB 3.0 patchcord requires two tools as shown in Figure B.
WARNING: All inserts within each patchcord must be extracted simultaneously to prevent damage to VTAC HSD Inserts.
NOTE: The extraction tools are magnetic to aid in stacking them together.
2. The indivdual patchcords can be identi ed by a blue insert, indicating the
beginning of a new stack or single insert patchcord as shown in Figure B.
NOTE: The slots on one side of the module are a slightly different width than the other side to ensure the insert is oriented correctly, as shown in Detail C in Figure C.
NOT FLUSH
Figure A. VTAC Insert alignment.
FLUSH
NOTE: For patchcords with more than 3 inserts, multiple VTAC tool kits (910 112
130) will be required.
BLUE INSERT
EXAMPLE OF A HDMI PATCHCORD 3 EXTRACTION TOOLS REQUIRED
EXAMPLE OF AN USB PATCHCORD 2 EXTRACTION TOOLS REQUIRED
SINGLE PATCHCORD 1 EXTRACTION TOOL REQUIRED
EXAMPLE OF A HDMI PATCHCORD 3 EXTRACTION TOOLS REQUIRED
DETAIL C
C
Y1 LARGE SIDE
Y2 SMALL SIDE
EXTRACTION TOOL CAVITY
MATING FACE
Figure B. VTAC HSD Insert install and removal detail (ITA Shown).
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WIRING SIDE
Figure C. VTAC HSD Inser t install and removal detail (ITA Shown).
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR RECEIVER MODULE
PART # 510 170 101
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
VTAC HSD INSERT INSTALLATION INSTRUCTIONS
Ensure that the VTAC HSD Insert(s) is in-line with the
1.
corresponding module location. Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
NOTE: To be fully seated, the insert(s) back shoulder should be  ush or below the module rear face as shown in Section 2-1 Figure C. When plugging a stack of inserts, the blue insert will always be on top as shown in Section 2-1 Figure A.
VTAC HSD INSERT REMOVAL INSTRUCTIONS
1. Group the required number of extraction tools together for the given VTAC HSD patchcord shown in Figure B. The tool pins should be on the mating side of the module.
BLUE INSERT
WARNING: All inserts within each patchcord must be extracted simultaneously to prevent damage to VTAC HSD Inserts.
NOTE: The extraction tools are magnetic to aid in stacking them together.
2. While grasping the extraction tool(s) body from the sides (Figure B), slide tool pins into module’s extraction cavity square holes until the tool frame is seated against the body shown in Figure C.
WARNING: The extraction tool(s) need to be seated against the module front face before the plunger is pushed in. Otherwise damage to insert(s) may occur.
3. Push plunger of extraction tool(s) in to extract VTAC HSD Insert(s). The insert(s) will be ejected out the wiring side of the module shown in Figure D.
PLUNGER
GRIP
SEAT
Figure A. VTAC HSD Insert installation.
EXTRACTION TOOL
DETAIL A
Figure B. Inser t removal tool pins.
PINS
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Figure C. Seat removal tool to module frame.
PUSH
PLUNGER
Figure D. Push removal tool plunger.
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR ITA MODULE
PART # 510 171 101
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
VTAC HSD INSERT INSTALLATION INSTRUCTIONS
Ensure that the VTAC HSD Insert(s) is squared up with the
1.
corresponding module location. Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
NOTE: To be fully seated, The insert(s) back shoulder should be  ush or below the module rear face as shown in Section 2-1 Figure C. When plugging a stack of inserts, the blue insert will always be on top as shown in Section 2-1 Figure A.
VTAC HSD INSERT REMOVAL INSTRUCTIONS
1. Group the required number of extraction tools together for the given VTAC HSD patchcord shown in Figure B. The tool pins should be on opposite sides of the patchcords or wires to be removed.
WARNING: All inserts within each patchcord must be extracted simultaneously to prevent damage to VTAC HSD Inserts.
NOTE: The extraction tools are magnetic to aid in stacking them together.
2. While grasping the extraction tool(s) body from the sides, (Figure B), slide tool pins into module’s extraction cavity slots until the tool
frame is seated against the body shown in Figure C.
BLUE INSERT
Figure A. VTAC HSD insert installation.
PLUNGER
GRIP
WARNING: The extraction tool(s) need to be seated against the module front face before the plunger is pushed in. Otherwise damage to insert(s) may occur.
3. Push plunger of extraction tool(s) in to extract VTAC HSD Insert(s). The insert(s) will be ejected out the wiring side of the module shown in Figure D.
SEAT
EXTRACTION TOOL PINS
DETAIL A
Figure B. Inser t removal tool pins.
PUSH
PLUNGER
Figure C. Seat removal tool to module frame.
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Figure D. Push removal tool plunger.
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR i2 MX RECEIVER
PART # 310 130 XXX
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
VTAC HSD INSERT INSTALLATION INSTRUCTIONS
Ensure that the VTAC HSD Insert(s) is squared up with the
1.
corresponding module location. Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
NOTE: To be fully seated, The insert(s) back shoulder should be ush or below the module rear face as shown in Section 2-1 Figure C. When plugging a stack of inserts, the blue insert will always be on top as shown in
Section 2-1 Figure A.
VTAC HSD INSERT REMOVAL INSTRUCTIONS
1. Group the required number of extraction tools together for the given VTAC HSD patchcord shown in Figure B. The tool pins should be on opposite sides of the patchcords or wires to be removed.
BLUE INSERT
WARNING: All inserts within each patchcord must be extracted simultaneously to prevent damage to VTAC HSD Inserts.
NOTE: The extraction tools are magnetic to aid in stacking them together.
2. While grasping the extraction tool(s) body from the sides (Figure B). slide tool pins into module’s extraction cavity slots until the tool frame is seated against the body shown in Figure C.
3. Push plunger of extraction tool(s) in to extract VTAC HSD Insert(s). The insert(s) will be ejected out the wiring side of the module shown in Figure D.
GRIP
Figure B. Inser t Removal.
SEAT
Figure A. VTAC HSD Insert installation
WARNING: The extraction tool(s) need to be seated against the module front face before the plunger is pushed in. Other­wise damage to insert(s) may occur.
PUSH PLUNGER
Figure C. Seat Removal tool
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PLUNGER
Figure D. Push removal tool plunger.
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR i2 MX ITA
PART # 410 130 XXX
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
VTAC HSD INSERT INSTALLATION INSTRUCTIONS
Ensure that the VTAC HSD Insert(s) is squared up with the
1.
corresponding module location. Apply gentle pressure and insert the VTAC HSD Insert(s) into the rear (wiring side) of the module shown in Figure A. The VTAC HSD Insert(s) can only go into one side. Once in place, gently pull the wire to ensure the insert(s) is fully seated.
NOTE: To be fully seated, The insert(s) back shoulder should be ush or below the module rear face as shown in Section 2-1 Figure C. When plugging a stack of inserts, the blue insert will always be on top as shown in Section 2-1 Figure A.
NOTE: Backshell removal instructions start in Section 2-6.
BLUE INSERT
NOTE: For i2 MX ITA Cable Assembly and Backshell Installation Instructions, refer to the i2 MX User’s manual Section 5.
NOTE: To take advantage of the larger area for bend radius, it is recommended to plug VTAC patchcords in Tier A as shown in Section 1-4 Figure B.
Figure A. VTAC HSD Insert installation
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1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT REMOVAL INSTRUCTIONS FOR i2 MX ITA
PART # 410 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver Flat Head Screwdriver 1/4” Nut Driver, hollow shaft VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
REMOVAL INSTRUCTIONS
1. Disengage the ITA from the receiver.
2. Using a at head screwdriver, remove the engagement
knob screw and engagement knob (Figure A).
3. Using a Phillips head screwdriver, loosen the four screws (captive) that secure the backshell to the ITA frame
(Figure B).
KNOB SCREW
KNOB
Figure A. ITA knob removal.
FRA ME TO BACKSHELL SCREWS
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Figure B. Remove frame to backshell screws.
1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT REMOVAL INSTRUCTIONS FOR i2 MX ITA
PART # 410 130 XXX
REMOVAL INSTRUCTIONS (CONTINUED)
4. Using a Phillips head screwdriver, loosen the six screws (captive) that secure the backshell halves. Remove the half with the screws (Figure C).
5. Using a nut driver remove nuts on the strain relief clamp, then remove the clamp (Figure D).
BACKSHELL SCREWS
Figure C. Backshell cover removal.
NUT
STRAIN RELIEF CLAMP
Figure D. Strain relief clamp removal.
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1/9/19
VTAC HSD USER MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION
VTAC HSD INSERT REMOVAL INSTRUCTIONS FOR i2 MX ITA
PART # 410 130 XXX
VTAC HSD INSERT REMOVAL INSTRUCTIONS (CONTINUED)
1. Group the required number of extraction tools together for the given VTAC HSD patchcord shown in Figure E. The tool pins should be on opposite sides of the patchcords or wires to be removed.
WARNING: All inserts within each patchcord must be extracted simultaneously to prevent damage to VTAC HSD
Inserts.
SEATE D FLUSH
NOTE: The extraction tools are magnetic to aid in stacking them together.
2. While grasping the extraction tool(s) body from the sides (Figure E), slide tool pins into module’s extraction
cavity slots until the tool plunger is ush with the tool
body and the plunger is in contact with the VTAC HSD insert tips shown in Figure E.
WARNING: The extraction tool(s) need to be seated against the module front face before the plunger is pushed in. Otherwise damage to insert(s) may occur.
3. Push plunger of extraction tool(s) in to extract VTAC HSD Insert(s). The insert(s) will be ejected out the wiring side of the module shown in Figure F.
GRIP
PLUNGER
Figure E. Seat removal tool.
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PUSH PLUNGER
Figure F. Inser t removal.
1/9/19
VTAC HSD USER MANUAL: SECTION 3 VIRGINIA PANEL CORPORATION
VTAC HSD RAIL(S) INSTALLATION/REMOVAL INSTRUCTIONS
PART # 310 130 XXX AND 410 130 XXX
TOOLS REQUIRED
Phillips Head Screwdriver
VTAC HSD RAIL(S) REMOVAL INSTRUCTIONS
1. If working with a receiver, use a Phillips head screwdriver to remove strain relief by removing screws (Figure A).
The ITA will require removal of backshell rst. See Section 2 of this
User’s Manual for instructions.
2. After removing strain relief/backshell, use a Phillips head
screwdriver to remove the two Phillips at head screws that are
holding the frame halves together (Figure A).
For ITA use Phillips head screwdriver to loosen the two captive
screws on the back of the rear frame (Figure B).
3. Pull halves apart.
4. Remove VTAC HSD Rail(s).
VTAC HSD RAIL(S) INSTALLATION INSTRUCTIONS
1. To install VTAC HSD Rail(s), orient rail(s) as shown in (Figure A).
Figure C illustrates the identiers to aid in orientation (receiver rails
shown). The receiver rails are marked with ‘RR’ (receiver right) and ‘RL’ (receiver left) when viewing from mating face. The ITA rails are marked with ‘IR’ (ITA right) and ‘IL’ (ITA left) when viewing from rear/wiring side.
2. Place rail(s) ledge on at surface shown in (Figure D), then put halves together and tighten the two Phillips at head screws using
a Phillips head screwdriver.
NOTE: Receiver/ITA frame halves are keyed to be placed together only one direction.
PHILLIPS FLAT HEAD SCREWS (2)
TOP OF RAIL
Figure A. VTAC HSD Rail(s) install/removal (receiver shown).
PHILLIPS CAPTIVE SCREWS (2)
Figure B. ITA frame separation.
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BLACK POSITION AI I NDICATOR
‘RL’ RECEIVER LEFT
Figure C. VTAC HSD Rail(s) - Identiers.
‘RR’ RECEIVER RIGHT
TOP
BOTTOM
FLAT SURFACE
Figure D. VTAC HSD Rail(s) install/removal (receiver shown).
1/9/19
VTAC HSD USER MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION
VTAC HSD 90 SERIES MODULES INSTALLATION/REMOVAL INSTRUCTIONS
TOOLS REQUIRED
3
/32 Allen Wrench
INSTALLATION INSTRUCTIONS
1. Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame (Figure A & B). Ensure that position A1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally.
2. Using a 3/32 Allen wrench, tighten the top screw 1 to 2 full revolutions, while pushing lightly against the face of the
module.
3. Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions.
4. Repeat this sequence until the module is seated. Torque the screws to 4 in-lbs [0.45 Nm].
REMOVAL INSTRUCTIONS
1. To remove, loosen the top screw 1 to 2 full revolutions. Loosen bottom screw 1 to 2 full revolutions.
2. Repeat this sequence until the module is separated from the receiver or ITA.
NOTE: For optimum performance and system longevity, distribute the contact load evenly throughout the module.
Figure A. Receiver module.
Figure B. ITA module.
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1/9/19
VTAC HSD USER MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION
VTAC HSD 90 SERIES MODULES ACCESSORIES RECEIVER STRAIN RELIEF ASSEMBLY
PART # 510 109 568
TOOLS REQUIRED
Phillips Head Screwdriver Wiring Ties Wire Cutters (to cut wire ties)
ASSEMBLY INSTRUCTIONS
1. Using the Phillips head screwdriver, fasten the strain relief to the rear (wiring) side of the VTAC HSD 90 Series Module with the 2-56 screws provided as shown in Figure A.
2. Torque screws to 2 in-lbs [0.23 Nm].
3. Secure wires with wiring ties included with strain relief for restraining wires.
NOTE: Strain relief is required for optimal performance.
STRAIN RELIEF
2-56 SCREW
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Figure A. VTAC HSD 90 Series strain relief.
1/9/19
VTAC HSD USER MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION
REAR
VTAC HSD DOUBLE ENDED INSERT PART IDENTIFICATION
PART # 610 151 103
This section will point out features designed to help determine the proper orientation of the VATC HSD Double Ended Insert (Figure A), as well as distinguishing features.
The Front Mating Side of the VATC HSD Double Ended Insert is shown in Figure A. The Rear Mating Side is shown in Figure B. The Rear Mating Side mates with the VTAC HSD Right Angle Insert.
The Pin 1 position is shown in Figure C. The VATC HSD Double Ended Insert is keyed with a large and small side to ensure the insert is oriented correctly and can only be inserted into a module one way as shown in Figure C.
PIN 1
FRONT
MATING
SIDE
Figure A. VTAC HSD Double Ended Insert.
PIN 1
LARGE SIDE (Keying)
Figure B. VTAC HSD Double Ended Insert (Rear Mating Side).
PIN 8
SMALL SIDE (Keying)
REAR
MATING
SIDE
Figure C. VTAC HSD Double Ended Insert (Front Mating View).
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1/9/19
VTAC HSD USER MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION
VTAC HSD RIGHT ANGLE INSERT PART IDENTIFICATION
PART # 610 151 104
This section will point out features designed to help determine the proper orientation of the VTAC HSD Right Angle Insert (Figure A), as well as distinguishing features.
The top of the VTAC HSD Right Angle Insert is opposite the Compliant Pins shown in Figure A.
The Compliant Pins and PCB Mounting Surface mates with the PCB. The Compliant Pins and PCB Mounting Surface is shown in Figure A.
The front mating side of the VTAC HSD Right Angle Insert is shown in Figure B. The front side mates with the VATC HSD Double Ended Insert.
NOTE: VTAC HSD Right Angle Insert can be mated to VTAC HSD Double Ended Insert in two different orientations, which will change the location of Pin 1.
PIN 1 (8)*
TOP
PCB ALIGNMENT POST
PCB MOUNTING SURFACE
Figure A. VTAC HSD Right Angle Insert (side view).
PIN 1 (8)*
FRONT
MATING
SIDE
COMPLIANT PINS
Figure B. VTAC HSD Right Angle Insert.
INSERTION TOOL SLOTS
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1/9/19
VTAC HSD USER MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION
VTAC HSD RETENTION INSERT PART IDENTIFICATION
PART # 610 151 105
This section will point out features designed to help determine the proper orientation of the VTAC HSD Retention Insert (Figure A), as well as distinguishing features.
The top of the VTAC HSD Retention Insert Insert is opposite the PCB Mounting Surface shown in Figure A.
The Alignment Post and PCB Mounting Surface mate with the PCB shown in Figure A.
The VTAC HSD Retention Insert Insert is secured to the the PCB with two 0-42 Flat head screws, which are fastened in the PCB Mounting Holes shown in Figure B.
NOTE: VTAC HSD Retention Insert is not keyed.
LATCHES
Figure A. VATC HSD Retention Insert.
TOP
ALIGNMENT POST
PCB MOUNTING SURFACE
PCB MOUNTING HOLES
Figure B. VTAC HSD Retention Insert (side view).
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1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
VTAC HSD RIGHT ANGLE INSERT PCB INSTALLATION INSTRUCTIONS
PART # 610 151 104
TOOLS REQUIRED
VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132
INSERT INSTALLATION INSTRUCTIONS
1. Load the desired number of inserts into the tool.
be loaded starting from the center of the tool and evenly distributed outward. The center position is marked by the holes as shown in Figure A.
2. Align the front of each insert with the edge of the tool as shown in Figure B.
3. Position the insert(s) so that the top surface of each insert(s) is  ush with the inner surface of the tool as shown in Figure C.
The insert(s) should
CENTER POSITION LOCATING HOLES
FRONT
FLUSH
Figure A. Installing the VTAC HSD Right Angle Insert (Insertion Tool).
TOP
SURFACE
Figure B. Install insert(s) with contact surface  ush with tool edge.
7-1 For the most current information available, visit vpc.com
FLUSH
Figure C. Top surface of insert(s) must sit  ush with tool surface.
1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
VTAC HSD RIGHT ANGLE INSERT PCB INSTALLATION INSTRUCTIONS
PART # 610 151 104
TOOLS REQUIRED
VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132
INSERT INSTALLATION INSTRUCTIONS
Push each insert to the rear of the tool. Ensure that the rear of each insert is against the rear of the tool as shown in Figure D.
4.
Make sure that the insert(s) stay in position until located in the board.
5. If necessary you may push on the tab to help seat each insert(s) as shown in Figure E.
PUSH
TAB
DETAIL A
FLUSH
Figure D. Back end of insert(s) should sit  ush with tool edge.
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Figure E. Installing the VTAC HSD Right Angle Insert(s).
1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
TOOLS REQUIRED
VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132
INSERT INSTALLATION INSTRUCTIONS
6. Position the board so that the contacts and alignment pins are aligned to the proper holes as shown in in Figure F.
7. Then place the board onto the contacts and hold the board in position as shown in Figure G.
8. Place the other half of the tool on the top and hold the two halves together with the board in between them. Make sure that the contacts and the alignment pins are going into the correct holes as shown in Figure H and I.
POSITION BOARD
ALIGNMENT PINS
CONTACTS
Figure F. Installing the VTAC HSD Right Angle Insert(s).
Figure H. Join two halves of tool.
Figure G. Place board onto insert(s). Ensure alignment of contacts and pins.
CHECK ALIGNMENT
Figure I. Check alignment of contacts and alignment pins with holes.
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1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
VTAC HSD RIGHT ANGLE INSERT PCB INSTALLATION INSTRUCTIONS
PART # 610 151 104
TOOLS REQUIRED
VTAC HSD Right Angle Insert Installation Tool, Part # 910 112 132
INSERT INSTALLATION INSTRUCTIONS (CONT’D)
9. The loaded tool is ready to be transferred to the press. The parts should be held  rmly together so the insert(s) do not come
out of the board. The tool can be pressed with either side up as shown in Figure J.
10. Using the press, gentlely push the base and top of tool together until the contacts are seated. Be careful not to over-press.
11. Remove the base the tool as shown in Figure K.
12. Remove top half of the tool from the PCB assembly by pushing on the front surface. After the tool has been released, lift it off the PCB as shown in Figure L.
13. Verify that the insert(s) are fully seated against the board along the edge as shown in Figure M.
OR
Figure J. Press insert(s) onto board.
PRESS
REMOVE BASE
PRESS
Figure K. Remove base.
ONCE THE TOOL IS RELEASED LIFT OFF INSERTS
PUSH TO RELEASE TOOL
Figure L. Release insert(s). Figure M. Installing the VTAC HSD Right Angle insert(s).
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FULLY SEATED
1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR ITA AND RECEIVER MODULE
PART # 510 170 101 AND 510 171 101
TOOLS REQUIRED
Philips screw driver
INSERT INSTALLATION INSTRUCTIONS
1. Install VTAC HSD Right Angle Insert(s) onto PCB see Section 7-1.
2. Ensure that the VTAC HSD Double Ended Insert(s) is aligned with the corresponding module position. Apply gentle pressure and insert the VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module as shown in Figure A. The VTAC HSD Double Ended Insert(s) can only go in one way.
3. Engage Module with VTAC HSD Double Ended Insert(s) onto VTAC HSD Right Angle Insert(s) as shown in Figure B.
4. Attach bracket to PCB with the PCB to bracket mounting screws, do not tighten completely. Then secure the PCB Assembly to the module with module to bracket mounting screws. Torque #2-56 aand M2 screws to 1.5 in-lbs [0.17Nm] shown in Figure C.
FRONT
REAR WIRING SIDE
Figure A. VTAC HSD Double Ended Insert Installation
BRACKET MOUNTING HOLE (2)
BRACKET
PCB TO BRACKET MOUNTING
REAR MATING SIDE OF 610151103
SCREW (4) M2
Figure B. Engage Module with VTAC HSD Double Ended Inserts onto VTAC HSD Right Angle Inserts
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MODULE TO BRACKET
MOUNTING SCREW (2)
2-56
BRACKET
Figure C. Install PCB to Module Brackets
1/9/19
VTAC HSD USER MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION
INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR RECEIVER MODULE
PART # 310 130 XXX
TOOLS REQUIRED
Philips screw driver
INSERT INSTALLATION INSTRUCTIONS
1. Install
2.
VTAC HSD Right Angle Insert(s) onto PCB see Section 7-1.
Ensure that the VTAC HSD Double Ended Insert(s) is aligned with the corresponding module position. Apply gentle pressure and insert the VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module as shown in Figure A. The VTAC HSD Double Ended Insert(s) can only go in one way.
3. Engage Module with VTAC HSD Double Ended Inserts onto VTAC HSD Right Angle Inserts as shown in Figure B.
4. Attach the bracket to PCB with the PCB to bracket mounting screws, do not tighten completely. Then secure the PCB Assembly to module with module to bracket mounting screws. Torque #2-56 and M2 screws to 1.5 in-lbs [0.17 Nm] shown in Figure C.
FRONT
REAR WIRING SIDE
Figure A. SIM Double HSD Insert Installation.
REAR MATING SIDE OF 610151103
PCB TO BRACKET
MOUNTING SCREW (2)
M2
Figure B. Engage Module with VTAC HSD Double Ended Insert onto SIM Right Angle HSD Inserts
7-6 For the most current information available, visit vpc.com
BRACKET MOUNTING HOLE
BRACKET
MODULE TO BRACKET
MOUNTING SCREW (1)
2-56
Figure C. Install PCB to Module Brackets
1/9/19
VTAC HSD USER MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION
INSERT INSTALLATION/REMOVAL INSTRUCTIONS FOR ITA AND RECEIVER MODULE
PART # 610 151 105
TOOLS REQUIRED
VTAC Extraction Tool Kit, Receiver and ITA, Part # 910 112 130
INSERT INSTALLATION INSTRUCTIONS
1. Install VTAC HSD Right Angle Insert(s) onto PCB see Section 7-1.
2. Fasten VTAC HSD Retention Insert to PCB with M1x 0.59" screws.
3.
Ensure that the VTAC HSD Double Ended Insert(s) is aligned with the corresponding module position. Apply gentle pressure and insert the VTAC HSD Double Ended Insert(s) into the rear (wiring side) of the module shown in Figure A Section 7-2 and Section 7-3. The VTAC HSD Double Ended Insert(s) can only go in one way.
4. Insert VTAC HSD Right Angle Inserts into Module and VTAC HSD Double Ended Inserts shown in Figure A.
INSERT REMOVAL INSTRUCTIONS
5. Extract VTAC HSD Right Angle Insert(s). The PCB assembly will extract as shown in Figure B.
NOTE: VTAC HSD Double Ended Inserts will remain in module.
6. Extract VTAC HSD Double Ended Insert per Section 2-2
NOTE: VTAC HSD Right Angle Retention Insert’s latches will retain the small PCB assembly.
NOTE: (1) Retention Grid limited to (6) VTAC HSD Right Angle Inserts.
VTAC HSD
RETENTION INSERT
Figure A. Insert VTAC HSD Right Angle Inserts into Module and VTAC HSD Double Ended Inserts (Receiver Module Shown)
PUSH PLUNGER
Figure B. Small PCB Extraction (Receiver Module Shown)
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1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
COMPLIANT PINS
MATING
SIDE
SIDE
FACE A
FACE B
VTAC HSD VERTICAL HEADER INSERT PART IDENTIFICATION
PART # 610 151 107
This section will point out features designed to help determine the proper orientation of the VTAC HSD Vertical Header Insert as well as its distinguishing features. The mating side of the VTAC HSD Vertical Header Insert is opposite the compliant pins as shown in Figure A.
The faces of the contact are symmetrical. The  rst pin location can either be Pin 1 or Pin 8 (Figure B).
The compliant pins are used to mount the insert to the PCB with use of insertion tool # 910 112 133 (Figure C).
FRONT
MATING
SIDE
COMPLIANT PINS
Figure A. Identifying key features of the insert.
SIDE
MATING
SIDE
FACE A FACE B
Figure B. Both faces of the insert are symmetrical. First pin location can be Pin 1 or Pin 8.
RECESSED SHOULDER FOR INSERTION TOOL
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Figure C. Shoulders of insert are recessed for insertion tool use.
1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
VTAC HSD VERTICAL INSERT PCB INSTALLATION
INSTRUCTIONS FOR 90 SERIES MODULES
PART # 610 151 107
TOOLS REQUIRED
VTAC HSD Vertical Header Insert Installation Tool, Part # 910 112 133
INSERT INSTALLATION INSTRUCTIONS
1. The insertion tool is a two-piece assembly, comprised of a base and a top. Orient the assembly so that it matches Figure A.
2. Remove the top from its base. Notice the alignment pins on either side of the base. These alignment pins will be later used to locate the PCB and the base (Figure B).
3. Load the desired number of inserts into the base as shown. Position the inserts so that the mating-side of the inserts are oriented towards the base and the compliant pins are oriented towards the top (Figure C).
TOP
BASE
Figure A. Proper orientation of part # 910 112 133. Figure B. Remove the top of the insertion tool from its base.
ALIGNMENT PINS
ENSURE SIDES OF INSERT(S) ARE FULLY SEATED
Figure C. Load the desired number of inserts into the base.
10-1 For the most current information available, visit vpc.com
Figure D. Ensure that the edges of the insert are fully
seated in the base of the insertion tool.
1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
VTAC HSD VERTICAL INSERT PCB INSTALLATION
INSTRUCTIONS FOR 90 SERIES MODULES
PART # 610 151 107
INSERT INSTALLATION INSTRUCTIONS (CONT’D)
4. To use the vertical header insertion tool, the PCB must be designed to accept the alignment pins of the insertion tool. The distance
between these two alignment holes is identi ed on the drawing of part # 610 151 107.
5. With the tool’s top removed from its base, insert the alignment pins into the alignment holes of the PCB (Figure A).
6. Ensure that the compliant pins of the insert align with the plated thru-holes on the PCB board. For info on the spacing of these holes, consult the drawing for part # 610 151 107 (Figure B).
7. With the base and PCB together, place the top on to the base of the insertion tool (Figure C).
8. Press the top insertion tool onto the base, pushing the compliant pins of the insert into the PCB. Do not over press. Remove the PCB
from the tool, and verify the installation of each insert in the PCB is correct. The insert should be  ush to the PCB with a gap of no more
than .004” [.10 mm].
NOTE: Each insert requires 10 lbs [4.54 kg] of force to create a gas-tight seal when installed. Inserts should not be removed once in place. Visually inspect the pin side of the PCB to ensure proper pin insertion with the PCB.
ALIGNMENT HOLES FOR THE ALIGNMENT PINS OF INSERTION TOOL
Figure A. The PCB should have alignment holes to
accept the alignment pins of the insertion tool.
PRESS-FIT TAILS OF INSERT SHOULD ALIGN WITH THRU HOLES
Figure B. Compliant pins align with the thru-holes of the PCB.
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Figure D. Finished inserts installed properly on a PCB.Figure C. Insertion tool is ready to press.
1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
TROUBLESHOOTING
ITA frame is not lined up when in the process of engagement with receiver
This may indicate that the ITA is out of alignment or that a module is not mating with its intended mate.
Remove and inspect the ITA for proper alignment.
Check for foreign objects/tools that may impede engagement.
Inspect the matching of modules - Signal ITA module to mate with signal receiver module, etc.
Forceful engagement of the Receiver and the ITA will result in serious damage to multiple par ts of the system (modules, Receiver, ITA and contacts)!
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1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
1. Scope
1.1. Content
This specication covers the performance, tests and quality requirements for the VTAC HSD insert
and connector system. The VTAC HSD insert is a separable electrical connection device utilizing 8 contacts housed within a hermaphroditic protective shroud. The individual inserts are to be used with connector modules with .125 inch centerline spacing.
1.2. Qualication Testing
All inspections shall be performed using applicable inspection plans and product drawings. Upon
completion of qualication testing, this specication will be assigned a number and be classied as a Product Qualication Report, which will be identied in section 2.
2. Applicable Documents
2.1. Content
The following documents form a part of this specication to the extent specied herein. Unless other-
wise specied, the latest edition of the document applies. In the event of a conict between require­ments of this specication and product drawing, product drawing will take precedence. In the event of a conict between requirements of this specication and referenced documents, this specication
shall take precedence.
2.2. Documents
A. EIA Standards
• EIA 364-5
• EIA 364-06
• EIA 364-13
• EIA 364-20
• EIA 364-21
• EIA 364-29
• EIA 364-70
• EIA 364-108
• AMS 2422
B. Product Drawings for the following part numbers
Housings
• 510170101
• 510171101
Contacts
• 610151101
3. Requirements
3.1. Design and Construction Product shall be of design, construction and physical dimensions specied
on applicable product drawings.
3.2. Materials
A. Contacts
• Beryllium Copper B. Insert Shroud
• 30% Glass Filled LCP C. Potting Compound
• OM 678 D. Housings
• Zamak 3
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1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
3.3. Ratings
A. Voltage
• 600 Volt Max. DC or Peak AC, use of wire M22759/11 B. Temperature
• -40°C to 125°C
3.4. Performance and Test Description Product is designed to meet electrical, mechanical, and
environmental requirements specied in Table 3 1. Unless otherwise specied, all tests should
be performed at free air, room temperature, and ambient environmental conditions.
3.5. Test Requirements and Procedures Summary
Table 3.1: Test requirements and procedure summary.
Category Test Description Requirement Procedure
Preliminary Examination of Product
Contact Resistance 30 mΩ EIA-364-06
Insulation Resistance 1000 MΩ minimum
Dielectric Withstanding Voltage
Electrical
Cross Talk
Impedance 100Ω ±10Ω Per Differential Pair
Insertion Loss -1dB to 6.25 GHz
Durability See test sequence: Table 3-2
Retention Force: Receiver
Retention Force: ITA Contact
Insertion Force: Receiver
Mechanical
1
Shall meet visual requirement, show no physical damage and shall meet requirement of additional tests as specied in Test
Sequence in Table 3.2.
Insertion Force: ITA Contact
Contact
Contact
Mating Force 0.75 lbf Max per insert
Un-mating Force ≤ 1 lbf per insert
Meets requirements of product
drawing
1050 VDC test voltage at sea
-30dB to 6.25 GHz
-40dB to 6.25 GHz
Contact shall not dislodge from
Force to insert contacts into
module ≤ 1.5 lbf
1
level
module
Visual, dimensional, and
functional examination per
applicable quality inspection
plan
EIA-364-21: Test between
adjacent contacts assembled in
housing at 500VDC
EIA-364-20: Test between
adjacent contacts at 0.5 mA
Cross talk between adjacent
differential pair within the same
insert
Cross talk between differential
pair in adjacent inserts
EIA-364-09: Mate and un-mate
sample for 10,000 cycles
EIA-364-29: Apply axial load of 5
lbs to contact
EIA-364-05
EIA-364-13: Measure force
necessary to mate samples at a
normal rate of engagement of
the ITA
EIA-364-13: Measure force necessary to un-mate samples at a normal rate of disengagement
of the ITA
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1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
3.6. Product Qualication and Requalication Test Sequence
Table 3.2: Test Sequence
Test or Examination
Characteristic Impedance 2,11
Contact Resistance 4,10
Cross Talk Between Pairs
(Adjacent Inserts)
Cross Talk Between Pairs
(Same Insert)
Dielectric Withstanding Voltage 5,11
Durability 8,15 7
Examination of Product 1,16 1,13 1
Insert Insertion Force 2
Insert Retention 3
Insertion Loss 3,12
Insulation Resistance 6,12
Mating Force 6,9 2,8
Un-mating Force 7,10 3,9
1 2 3
4,13
5,14
Test Group
Numbers indicate the sequence in which the tests are performed. For test group sample selection see 4.1.
3.7. Contact Resistance Measurement Setup.
Figure 1: Contact resistance measurement setup.
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VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
3.8. Insertion Loss
Figure 2: Insertion loss SFP+ cables de-embedded at 0 cycles and 10,000 cycles.
3.9. Return Loss
Figure 3: Return loss comparison between SFP+ cable only and SFP+ cable with terminated to VTAC inserts at 0 cycles and 10,000 cycles.
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1/9/19
VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
3.10. Crosstalk
Between Differential Pairs Within the Same Insert.
Figure 4: Crosstalk between two differential pairs within the same VTAC insert at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference.
Between Vertically Adjacent Differential Pairs
Figure 5: Crosstalk between vertically adjacent differential pairs in two VTAC inserts at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference.
Between Diagonally Adjacent Differential Pairs
Figure 6: Crosstalk between diagonally adjacent differential pairs in two VTAC inserts at 0 cycles and 10,000 cycles. The crosstalk between the two differential pairs within the SFP+ cable without VTAC is shown for reference.
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VTAC HSD USER MANUAL: SECTION 10 VIRGINIA PANEL CORPORATION
Product Performance Specications
4. Quality Assurance Provisions
4.1. Qualication Testing
4.1.1. Sample Selection
Samples shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current
production.
4.1.2. Test Sequence
Qualication inspection shall be veried by testing samples as specied in Table 3 2.
4.2. Requalication Testing
If changes signicantly affecting form, t or function are made to product or manufacturing process, product assurance shall
coordinate requalication testing, consisting of all or part of original testing sequence as determined by development/product
and reliability/quality engineering.
4.3. Acceptance
Acceptance is based on verication that product meets requirements of Table 3 1. Failures attributed to equipment, test set-up
or operator deciencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qua lication. Testing to conrm corrective action is required before resubmittal.
4.4. Quality Conformance Inspection
A Certicate of Conformance (C of C) dimensional inspection must be completed for all samples prior to Qualication testing.
The applicable quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional
requirements shall be in accordance with applicable product drawing and this specication.
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1/9/19
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