VPC ICON User Manual

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Page 1

ICON USER’S MANUAL

TABLE OF CONTENTS

SECTION 1 ICON PART IDENTIFICATION

SECTION 2 ICON RECEIVER & ITA ENGAGEMENT & DISENGAGEMENT

SECTION 3 ICON RECEIVER MOUNTING

SECTION 4 ICON ITA COVER REMOVAL AND INSTALLATION

SECTION 5 ICON CABLE CLAMP REMOVAL & INSTALLATION

SECTION 6 ICON MODULE INSTALLATION AND REMOVAL

SECTION 7 ICON ACCESSORIES

SECTION 8 PCB LAYOUT, ASSEMBLY AND MOUNTING

SECTION 9 TROUBLESHOOTING

Please note that any printed or downloaded User Manuals or Procedure Sheets may not reﬂect the

most current revisions. The information contained in these materials is subject to change.

For the most current information available, visit www.vpc.com.

6/7/18

Page 2

ICON USER’S MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION

iCON RECEIVER PART IDENTIFICATION

PART # 310 123 XXX

Figure A points out distinguishing features of the iCon receiver so that the top and

bottom can be identied. Features to look for are the alpha keying receptacle on the top side and the numeric keying receptacle on the bottom. By holding the iCon receiver, the top can be determined by holding it so the letters and numbers are readable.

The front and rear of the iCon receiver are shown in Figure B. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect

orientation. The front of the iCon receiver can be identied as the side with the latching feature.

The front side mates with the iCon ITA. Wires exit the iCon receiver from the rear side.

Top

Alpha Keying Receptacle

Guide Pin

Receptacle

Numeric Keying Receptacle

Bottom

Figure A. iCon receiver front view.

Polarizing

Feature

Receptacle

Locking

Mechanism

Receptacle

Rear

Mating

Side

Figure B. iCon receiver side view.

Front

Wiring

Side

1-1 For the most current information available, visit www.vpc.com

6/7/18

Page 3

ICON USER’S MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION

iCON ITA PART IDENTIFICATION

PART # 410 123 XXX

Figure A points out distinguishing features of the iCon ITA so that the top and bottom

can be identied. Features to look for are the alpha keying receptacle on the top side and the numeric keying receptacle on the bottom. By holding the iCon ITA, the top can be determined by holding it so the letters and numbers are readable.

The front and rear of the iCon ITA are easily distinguished as shown in Figure B. The front has protruding guide pins, a locking mechanism, and the rear has the knob.

The front side mates with the iCon receiver. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation. Wires exit the iCon ITA through the 30° cable clamp exit.

Top

Alpha Keying Receptacle

Guide Pin

Numeric Keying Receptacle

Bottom

Figure A. iCon ITA front view.

Polarizing

Feature

Locking

Mechanism

Front

Mating

Side

Figure B. iCon ITA side view.

Rear

Wiring

Side

Cable Clamp with

30° Cable Exit

1-2 For the most current information available, visit www.vpc.com

6/7/18

Page 4

ICON USER’S MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION

ICON RECEIVER & ITA ENGAGEMENT & DISENGAGEMENT

RECEIVER • PART # 310 123 XXX, 310 124 XXX

ITA • PART # 410 123 XXX, 410 124 XXX

ENGAGEMENT INSTRUCTIONS

1. Turn the engagement handle to the open position as

shown in Figure A.

2. Align the dowel pins and push the ITA onto the receiver. There will be about a 0.200″ gap.

NOTE: The iCon connector is polarized; the ITA will not align if it is upside down.

3. Rotate the handle 180º clockwise (Figure B).

NOTE: For optimum performance and system longevity, distribute the load evenly.

ENGAGEMENT INSTRUCTIONS

1. Turn the engagement handle to the open position.

2. Remove the ITA.

MAXIMUM CONTACT MATING FORCE SHOULD NOT EXCEED 100 LBS.

ENGAGEMENT HANDLE OPEN

Figure A. When the engagement handle is open it wi ll reveal the text “OPEN” and the two raised circles will align.

ENGAGEMENT HANDLE CLOSED

2-1 For the most current information available, visit www.vpc.com

Figure B. When the engagement handle is engaged, the raised triangles will align.

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Page 5

ICON USER’S MANUAL: SECTION 3 VIRGINIA PANEL CORPORATION

(SUPPLIED WITH 4X, 2-56 SCREWS,

ICON RECEIVER MOUNTING

PART # 310 123 101

Dimensions shown: [millimeters]

inches

SEE TABLE 1 FOR MINIMUM DISTANCE OF SUBSEQUENT SIDE BY SIDE CUTOUTS.

TOOLS REQUIRED

Phillips Head Screwdriver

MOUNTING INSTRUCTIONS

1. Prepare the mounting surface using the dimensions

provided in Figure A.

2. Attach the iCon receiver to the panel with the provided

2-56 Phillips head screws and nuts (Figure B). Torque screws to 2 in-lbs [0.23 Nm].

NOTE: If the mounting surface is thicker than 0.125” [3.18

mm], longer screws may be needed.

NOTE: If the mounting surface has threaded holes, the

nuts will not be needed.

NOTE: M2.5 hardware can be used in place of the

provided 2-56 hardware.

22.86 .90

3.68

.15

PART NUMBER

410123101

410123102

410123106

410123111

410123116

410123122

6.99 .28

129.54

5.10

136.91

5.39

36.83

1.45

TABLE 1

DESCRIPTION

ITA, iCon

ITA, iCon, EMI-Shielded

ITA, iCon, with Large Cable Clamp

ITA, iCon, with Threaded Coupling

ITA, iCon, with Large Cable Clamp,

ITA, iCon with Oversized Backshell

Adapter

with EMI Housing and Handle

RECEIVER CUTOUT

SPACING

1.75 [44.45]

2.20 [55.88]

RECOMMENDED PANEL

CUTOUT

TOLERANCES ARE:

.XX =

.XXX =

UNLESS OTHERWISE SPECIFIED

.01[.25]

.005[.13]

3-1 For the most current information available, visit www.vpc.com.

4.06 R

.16

MAX TYP.

FOR MOUNTING USE

[2.79].11 THRU HOLE, 2-56 OR M2.5 METRIC TAPPED HOLE

Figure A. Recommended panel cutout.

Figure B. If you prefer metric hardware, you can replace the supplied 2-56 screws with M2.5 ha rdware.

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ICON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION

ICON ITA COVER REMOVAL

PART # 410 123 XXX

The iCon ITA is designed with a removable cover to allow the test technician access to probe signal points while troubleshooting the test set up.

TOOLS REQUIRED

Flat Head Screwdriver Phillips Head Screwdriver

COVER REMOVAL INSTRUCTIONS

There are two options for removing the cover:

OPTION A: Slide the cover straight up the ITA frame (Figure A). Option A requires 4.75″ of vertical space above the iCon.

REMOVABLE COVER

OPTION B: Slide the cover halfway up the ITA frame then lift away from the frame. This can be used if other components need to be mounted above the iCon. Option B requires 1.64″ of vertical space above the iCon.

OPTION A

1. Using a at head screwdriver remove the shoulder screw

located on the top of the removable cover (Figure B).

2. Remove the engagement handle by pulling it upward.

3. Loosen the captive screw with a Phillips head screwdriver

(Figure B).

4. Slide the cover off (Figure A).

OPTION B

1. Using a at head screwdriver remove the shoulder screw

located on the top of the removable cover (Figure B).

2. Remove engagement handle by pulling it upward.

3. Loosen the captive screw with a Phillips head screwdriver

(Figure B).

4. Slide the cover up until the cover notch within the cover aligns

with the notch on the ITA frame (Figure C).

Figure A.

Figure B.

ITA FRAME

SLOTTED SHOULDER

SCREW

CAPTIVE

SCREW

ENGAGEMENT HANDLE

REMOVABLE COVER

ITA FRAME

REMOVABLE COVER

COVER NOTCH

5. With the notches aligned lift the cover up to remove it.

4-1 For the most current information available, visit www.vpc.com.

Figure C.

ITA FRAME

NOTCH AREA

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ICON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION

SCALE 3 : 1

ICON ITA COVER INSTALLATION

PART # 410 123 XXX

TOOLS REQUIRED

Flat Head Screwdriver Phillips Head Screwdriver

COVER INSTALLATION INSTRUCTIONS

There are two options for installing the cover:

OPTION A: Installing the cover while the iCon ITA is disengaged from the receiver or the ITA is in the disengaged position (Figure A).

DETAIL A

SCALE 2 : 1

OPTION B: Installing the cover while the iCon ITA is engaged to the receiver or the ITA is in the engaged position (Figure B).

DETAIL C

SCALE 2 : 1

DETAIL B

Figure A. iCon ITA in the open position.

4-2 For the most current information available, visit www.vpc.com.

DETAIL D

Figure B. iCon ITA in the engaged position.

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ICON USER’S MANUAL: SECTION 4 VIRGINIA PANEL CORPORATION

SHOULDER SCREW

SUPPLIED 4-40

ICON ITA COVER INSTALLATION

PART # 410 123 XXX

COVER INSTALLATION INSTRUCTIONS CONTINUED

OPTION A: DISENGAGED POSITION

1. Place the cover onto the ITA as shown in Figure A. The lip will

align with the ITA groove.

2. Slide the cover onto the ITA frame until it is fully seated against the cable clamp.

3. Place the handle (onto the shaft with the raised circles aligned. Make sure wires are routed around the shaft and do not get caught between the handle (Figure B) and shaft.

4. Position the supplied 6-32 shoulder screw into the handle and tighten with a Flat Head screwdriver (Figure B).

5. Finally, tighten the captive screw at the top of the ITA securing the cover to the ITA.

COVER LIP EDGES

Figure A. The notch area provides an option of sliding the cover half way as explained in the “ICON ITA COVER REMOVAL” section.

ITA GROOVE

NOTCH AREA

OPTION B: ENGAGED POSITION

1. Place the cover onto the ITA as shown in Figure A. The lip will align with the ITA groove.

2. Slide the cover onto the ITA frame until it is fully seated against the cable clamp.

3. Place the handle onto the shaft with the raised triangles lined up as shown in Figure B.

4. Position the supplied 6-32 shoulder screw into the handle and tighten with a Flat Head screwdriver (Figure B).

5. Finally, tighten the captive screw at the top of the ITA securing the cover to the ITA.

4-3 For the most current information available, visit www.vpc.com.

FLATHEAD SCREW

SHAFT

CABLE CLAMP

Figure B. Route the wires around the shaft to avoid damage when the handle is attached.

SUPPLIED 6-32

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Page 9

ICON USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION

ICON ITA CABLE CLAMP REMOVAL AND INSTALLATION

PART # 410 123 XXX

The iCon ITA cable clamp is designed to allow the

test technician to easily recongure or add wired

modules to the system.

TOOLS REQUIRED

Phillips Head Screwdriver

CABLE CLAMP REMOVAL INSTRUCTIONS

1. After removing the handle and cover, loosen the 6-32 x

1.5” screws to allow the wire(s) or cable to slide freely in the clamp.

2. Unscrew the 4-40 x .375” screws holding the clamp

to the ITA frame (Figure A). Afterwards, if necessary, entirely remove the 1.5” screws to allow the wire(s) or cable to be removed.

CABLE CLAMP INSTALLATION INSTRUCTIONS

1. Place wire(s) or cables into “U” shaped clamp. Install strain relief bar and start 1.5” screws; alternate screws when tightening.

2. Install .375” screws to mount clamp to ITA frame. Slowly alternate tightening the 1.5” screws until the clamp has cinched the wire(s) or cable tightly.

NOTE: The U-shaped cable clamp is adjustable to accommodate the amount of wires in your cable bundle.

FORMULA TO CALCULATE THE MAXIMUM NUMBER OF WIRES IN A CABLE BUNDLE

B = 1.2 √(N

B = Wire Bundle

Diameter

+ N2d

1d1

N1 = Quantity of

rst wire type

N2 = Quantity of

second wire type

Nn = Quantity of

nth wire type

+. . . +Nnd

d1 = Outside Diameter

of rst wire type

= Outside Diameter

of second wire type

dn = Outside Diameter

of nth wire type

)

WIRE TYPE Ø [in] # WIRES BUNDLE Ø [in]

26AWG 16878/4 0.043 549 1.21

24AWG 16878/4 0.048 441 1.21

22AWG 16878/4 0.054 348 1.21

M27500-26ml2t08 0.114 78 1.21

M27500-24ml2t08 0.126 64 1.21

M27500-22ml2t08 0.140 52 1.21

M27500-22ml1t08 0.087 134 1.21

22AWG 16878/4 T/P 0.108 87 1.21

24AWG 16878/4 T/P 0.096 110 1.21

Figure A. The U-shape allows cables to be preterminated before clamp installation.

NOTE: Acceptable bundle dimension must be reduced when using sleeving and shrink tubing.

5-1 For the most current information available, visit www.vpc.com.

6/7/18

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ICON USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION

RECOMMENDED SLEEVING INSTRUCTIONS

In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to sleeve or wrapping with silicone tape. We have internal procedures to resolve these types of issues in order to provide optimal outcomes for your system. Please contact us with any questions. Below are VPC best practices for securing protective sleeving.

TOOLS REQUIRED

Blunt Sewing Needle Wax Lacing Tape Cable Sleeving Silicone Tape (optional)

OPTIONAL CABLE SLEEVING INSTRUCTIONS

1. Fold the end of the sleeving under.

2. Sew the sleeving to the wires using lacing tape

(Figure A); using a ‘gure 8’pattern around the wires is recommended for a better hold.

3. Use silcone tape to increase cable diameter, if necessary,

for a secure clamp (Figure B & C).

Figure A. Lacing.

4. When possible, place sleeving under the inside of the clamp.

NOTE: The prefer red method is to place sleeving inside clamp regardless of tape use.

Figure B. Example of silicone tape usage.

5-2 For the most current information available, visit www.vpc.com.

Figure C. Example of silicone tape on ci rcular connector.

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Page 11

ICON USER’S MANUAL: SECTION 6 VIRGINIA PANEL CORPORATION

ICON RECEIVER MODULE INSTALLATION AND REMOVAL

PART # 310 123 XXX

The iCon receiver is designed so the modules mount from the rear. This allows the test technician to easily mount wired cable assemblies without having to route the connectors through the receiver frame.

TOOLS REQUIRED

Phillips Head Screwdriver

NOTE: If the application requires, receiver modules can be installed in the ITA and ITA modules in the receiver (must use receiver Part # 310 123 103). If this is done, you must be sure to switch the contacts as well (receiver contacts in a receiver module and ITA contacts in an ITA module). You should also use the keying kit to prevent attempted mating to a receiver or ITA that has a standard module orientation.

RECEIVER MODULE INSTALLATION INSTRUCTIONS

1. Place the module in the receiver until the upper and lower module screws touch the mating holes in the frame. Install modules such that Pin 1 is located at the top of the receiver

frame (Figure A).

2. Using a Phillips head screwdriver, tighten the top screw 1 to 2

full revolutions, while pushing lightly against the face of the module.

3. Maintain this pressure while tightening the bottom screw 1 to 2 full revolutions.

4. Repeat this sequence until the module is seated. Torque the

screw to 1.5 in-lbs [0.16 Nm].

RECEIVER MODULE REMOVAL INSTRUCTIONS

1. To remove, loosen the top screw 1 to 2 full revolutions.

Loosen bottom screw 1 to 2 full revolutions.

2. Repeat this sequence until the module is separated from the

receiver.

NOTE: For optimum performance and system longevity, distribute the contact load evenly throughout the module.

Figure A. The 2-56 module screws are designed with a captive feature for loss prevention.

6-1 For the most current information available, visit www.vpc.com.

6/7/18

Page 12

ICON USER’S MANUAL: SECTION 5 VIRGINIA PANEL CORPORATION

ICON ITA MODULE INSTALLATION AND REMOVAL

PART # 410 123 XXX

TOOLS REQUIRED

Phillips Head Screwdriver

ITA MODULE INSTALLATION INSTRUCTIONS

1. Remove the cover. Refer to Section 4.

2. Place the module in the ITA until the upper and lower module

screws touch the mating holes in the frame. Install modules such that Pin 1 is located at the top of the ITA frame (Figure A).

3. Using a Phillips head screwdriver, tighten the top screw 1 to 2 full

revolutions, while pushing lightly against the face of the module.

4. Maintain this pressure while tightening the bottom screw 1 to 2 full

revolutions.

5. Repeat this sequence until the module is seated. Torque the

screw to 1.5 in-lbs [0.16 Nm].

6. Reinstall the removable cover. It is important to align the handle correctly (Figure B), or refer to Section 4.

ITA MODULE REMOVAL INSTRUCTIONS

1. To remove, loosen the top screw 1 to 2 full

revolutions. Loosen bottom screw 1 to 2 full revolutions.

2. Repeat this sequence until the module is

separated from the ITA.

NOTE: For optimum performance and system longevity, distribute the contact load evenly throughout the module.

ENGAGEMENT MECHANISM EXTENDED

Figure A. Make sure position 1 on the ITA module aligns with position 1 on the receiver module.

RAISED CIRCLE

OPEN

6-2 For the most current information available, visit www.vpc.com.

Figure B. If the engagement mechanism is extended beyond the alignment pins the handle should be attached in the “OPEN” position. Open is indicated by aligning the raised circles on the handle and cover and revealing the “OPEN” text.

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ICON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION

ICON RECEIVER STRAIN RELIEF ASSEMBLY

PART # 310 113 456

TOOLS REQUIRED

Phillips Head Screwdriver

ASSEMBLY INSTRUCTIONS

1. Attach the strain relief to the iCon receiver on the wiring side of the receiver frame (Figure A).

2. Fasten the strain relief to the iCon receiver frame with the included screws and a Phillips head screwdriver.

3. Wires should be restrained a minimum of 2 inches from the wiring face of the module. Six wire ties are included with the strain relief.

NOTE: If using 8AWG, 10AWG or non-exible Coaxial wire in the

center module positions, the iCon Strain Relief stand-off Kit, Part # 310 113 582, will be required.

NOTE: When using the strain relief stand-off kit, install patchcords into module before attaching strain relief.

Figure A. Strain relief diagram showing proper hole alignment.

7-1 For the most current information available, visit www.vpc.com.

6/7/18

Page 14

ICON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION

CENTER BOSS

CENTER BUSHING

ICON RECEIVER PROTECTIVE COVER INSTALLATION

PART # 310 113 460

INSTALLATION INSTRUCTIONS

1. Align the center boss on the cover with the center bushing

on the receiver (Figure A).

2. Push the cover on ensuring that the two smaller alignment

bushings mate properly.

3. Press the cover until it seats fully against the receiver.

CENTER BUSHING

Figure A.

7-2 For the most current information available, visit www.vpc.com.

CENTER BOSS

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ICON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION

ICON ITA PROTECTIVE COVER ASSEMBLY AND INSTALLATION

PART # 410 112 750

The ITA protective cover can be mounted to a cabinet or enclosure if a permanent storage location for the ITA is desired.

ASSEMBLY INSTRUCTIONS

1. Move the iCon engagement handle to the open position.

2. Place the protective cover on the engagement mechanism

as shown in Figure A.

3. Turn the engagement handle to the closed position to fully mate the iCon ITA and protective cover (Figure B).

INSTALLATION OF THE ITA PROTECTIVE COVER CHAIN

1. Attach one end of the chain to one of the supplied eyelets.

2. Attach the eyelet to the mounting hole in the protective cover (Figure C).

3. Thread the chain through the mounting hole on the ITA base (Figure D).

4. Attach the end of the chain to the end of the eyelet.

NOTE: A chain lanyard, protective cover, and hardware are included with iCon ITA, part # 410 123 101.

ICON ITA

PROTECTIVE COVER

ENGAGEMENT HANDLE IN OPEN POSITION

Figure A. When the engagement handle is open, the raised circles will align and reveal the word “OPEN.”

ICON ITA

PROTECTIVE COVER

ENGAGEMENT HANDLE IN CLOSED POSITION

SUPPLIED

4-40 SCREW

CHAIN MOUNTING HOLE

Figure C. The provided 4-40 screw has sharp angled threads to easily secure the lanyard to the protective cover.

7-3 For the most current information available, visit www.vpc.com.

Figure B. The triangles on the removable cover and engagement handle align to indicate the closed position.

SUPPLIED EYELET

SUPPLIED CHAIN

Figure D. This end of the eyelet can be attached using the mounting hole on the ITA.

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Page 16

ICON USER’S MANUAL: SECTION 7 VIRGINIA PANEL CORPORATION

KEYING NOMENCLATURE

ICON RECEIVER MATING FACE

KEYING PIN KIT, RECEIVER AND ITA ASSEMBLY

PART # 310 113 461

The iSeries keying kit includes two pins and screws which provide six different keying options. The iCon system is designed to accept two kits which increase the keying options to 36.

TOOLS REQUIRED

Phillips Head Screwdriver Flat Blade Screwdriver

ASSEMBLY INSTRUCTIONS

1. Align the keying pin in the desired location. Place the keying pin in the hexagonal opening in the iCon receiver. Figure A is a detailed view of the keying feature.

ICON ITA MATING FACE

2. Secure the keying pin with the 2-56 phillips head screws (Figure B).

3. Remove the iCon ITA cover.

4. Place the other keying pin in the corresponding location in the iCon ITA. Refer to Figure C.

5. Replace the iCon ITA cover.

Figure A. In order to mate the connector, the keying pin will be in the same alphabetical positions in both the iCon receiver and ITA.

KEYING

2-56

SCREW

2-56 SCREW

7-4 For the most current information available, visit www.vpc.com.

Figure B. The keying pin kit, Part # 310 113 461, includes two keying pins and two screws.

Figure C. One keying pin kit will allow 6 variations. By using a second keying pin kit, you will have 36 different variations.

6/7/18

Page 17

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

Standard .100" spacing male header

Custom mounting panel

Receiver module with Quadrapaddle

ICON PCB LAYOUT AND MOUNTING OVERVIEW

The iCon receiver is designed as a rack and panel

mount connector that can have a PCB attached

on the rear side. While it is capable of being mounted directly to a PCB without an intermediary panel, VPC recommends mounting the iCon receiver to a panel and then mounting the PCB to the other side of the panel using stand-offs (Figure A). This will reduce the amount of stress the PCB endures when the iCon is mated and un-mated.

Twin Female contacts, 510160105

Figure A.

8-1 For the most current information available, visit www.vpc.com.

iCon Receiver frame, 31012310

Threaded Stand off (customer desired length)

Custom printed circuit board

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Page 18

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

RECEIVER FRAME MOUNTING PLATE

0.45” [11.4 mm]

HEADER CARRIER HEIGHT

ICON PCB MOUNTING OVERVIEW

HEADER, .100 SPACING TWIN MALE SOLDERED TO PCB CREATES A SEPARABLE INTERFACE

ICON RECEIVER FRAM

160 PIN TWIN FEMALE ICON MODULE

Figure B. iCon receiver with t wo 160 pin QuadraPaddle modules. Each module is loaded with twin female contacts, Part # 510 160 105. Each module will accept twin male headers connecting the female contacts to the PCB plated thru holes.

Figure D. Twin male header.

SPACER, SAME WIDTH AS HEADER BODY TO

Figure C. A PCB can be mounted directly to the back of an iCon receiver as shown above.

Use 2 x 4-40 screws (athead shown) to mount to the Receiver frame. When using twin male

headers, spacers may be needed to prevent unwanted stress on the PCB.

NOTE: Figure D detai ls 0.22” [5.59 mm]/0.45” [11.43 mm] min/max engagement.

0.22” [5.6 mm]

NOTE: Minimum spacer height = 0.24” + header carrier height panel thickness (if used).

Any additional height beyond this minimum must be added to the header post limits shown in Figure D.

NOTE: Several manufacturers offer the twin male header:

Samtec, TE, MultiComp, Molex. The specic part number

required is dependant on the distance the iCon will be located from the PCB, the thicknes s of the PCB, and the plating type required.

8-2 For the most current information available, visit www.vpc.com.

6/7/18

Page 19

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

COUNTERSUNK HOLE FOR

ICON PCB MOUNTING OVERVIEW

FLATHEAD SCREW

Figure F. User can use athead screws to mount the PCB as shown. This can be done when no strain relief is required.

THRU HOLE FOR

MOUNTING THE PCB

STRAIN RELIEF PLATE

DISCRETE WIRING MODULE

Figure G. A strain relief plate, Par t # 310 113 456 can be used with a PCB as shown. To do this put thru holes on the PCB and use a 4-40 pan head screw.

8-3 For the most current information available, visit www.vpc.com.

6/7/18

Page 20

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

PCB LAYOUT AND MOUNTING

SIGNAL MODULE, RECEIVER, QUADRAPADDLE, ICON, 160 POSITION,

FULLY LOADED WITH TWIN FEMALE CONTACTS • PART # 510 160 105

PCB layout for the iCon Receiver, Part # 310 123 101 loaded with two 510 160 105 modules. Thru hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Part #610 138 117. The size of these holes may be different if a header from a different manufacturer is used. Also shown are optional clearance holes. VPC modules/pin mount this side.

16.38±0.25 .645±.010

8.26 .325

6.48±0.25 .255±.010

51.05

2.01

51.05

2.01

PIN A16

PIN A1

PIN A16

66.04

2.60

136.91

5.39

120.65

4.750

5.08

THRU

OPTIONAL CLEARANCE HOLES FOR ACCESS

TO MODULE MNTG SCREWS AND KEYING PIN ACCESSORY SCREWS

.01 LOCATION TOLERANCE APPLIES

.20

22.86

9 EQUAL SPACES @.100

PIN A1

.129 [3.26] THRU

PCB TO RECEIVER MOUNTING HOLES

USES TWO 4-40 FLATHEAD SCREWS

.005 LOCATION TOLERANCE APPLIES

.225 [5.72] X 82° FAR SIDE

.900

TYP. 2 PATTERNS

4X CLEARANCE HOLES FOR RECEIVER MOUNTING HARDWARE

.01 LOCATION TOLERANCE APPLIES

RECOMMENDED PCB LAYOUT

CONNECTOR MOUNTS THIS SIDE

TOLERANCES ARE:

.XX=

[0.25] .01

.XXX=

UNLESS OTHERWISE SPECIFIED

APPLIES TO PLATED THRU HOLES

[0.13] .005

.0021 LOCATION TOLERANCE

14.61±0.25 .575±.010

.14 3.43

8.26 .325

THRU

38.10 1

1.500 15 EQUAL SPACES @.100 TYP. 2 PATTERNS

66.04 1

2.600

320X

037

.003 [0.094

.054 .003 [1.37

0.08] PLATED THRU HOLE

0.08] SOLDER PAD

8-4 For the most current information available, visit www.vpc.com.

6/7/18

Page 21

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

PCB LAYOUT AND MOUNTING

SINGLE MODULE, RECEIVER, TRIPADDLE, ICON, 96 POSITION,

FULLY LOADED WITH FEMALE CONTACTS • PART # 510 160 108

PCB layout for the iCon Receiver, Part # 310 123 101 loaded with two 510 160 108 modules. Thru hole and pad diameters are for VPC TriPaddle Adapter Contact, Part #610 110 179. The size of these holes may be different if a header from a different manufacturer is used. Also shown are optional clearance holes. VPC modules/pin mount this side.

8-5 For the most current information available, visit www.vpc.com.

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Page 22

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

FOR ACCESS TO MODULE MOUNTING SCREWS

ON HOLE PATTERNS

PCB LAYOUT AND MOUNTING

QUADRAPADDLE SIGNAL/MICRO POWER OR MICRO COAXIAL MODULE, RECEIVER,

ICON, 100/15 POSITION, WITH TWIN FEMALE SIGNAL • PART # 510 160 112

QUADRAPADDLE SIGNAL/MICRO POWER OR MICRO COAXIAL MODULE, RECEIVER,

ICON, 100/15 POSITION, FULLY LOADED WITH MALE POSTS • PART # 510 160 113

PCB layout for the iCon Receiver, Part # 310 123 101 loaded with two 510 160 112/113 modules. 200 thru hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Part #610 138 117; 30 thru hole and pad diameters are for VPC Micro Power contact, Part # 610 142 102. The size of these holes may be different if a header from a different manufacturer is used. Also shown are optional clearance holes. VPC modules/pin mount this side.

66.04

2.600

CLEARANCE HOLES

2 X

.200[5.08] THRU

CLEARANCE HOLES

FOR FRAME MOUNTING SCREWS

51.05

2.01

51.05

2.01

4 X

35.31

1.39

.135[3.43] THRU

16.38±0.25 .645±.010

6.48±0.25 .255±.010

22.86

9 PLCS. @ .100

TYP. 2 PATTERNS

FOR ACCESS TO KEYING FEATURE MOUNTING SCREWS

5.39

120.65

4.750

136.91

.90

19.30 .76

.900

9 PLCS. @ .100

TYP. 2 PATTERNS

14.61±0.25 .575±.010

8.26

8.26 .325

PIN A1

PIN A10

PIN A1

PIN A10

.325 TYP.

CLEARANCE HOLES

4 X

.200[5.08] THRU

66.04

2.60

0.08]

[0.94

.037 .003

PLATED THRU HOLE

[1.52]

.060 PAD

TYP .200 PLCS EACH

9.65 .38

2 PLCS. @ .190

TYP. 2 PATTERNS

RECOMMENDED PCB LAYOUT

CONNECTOR MOUNTS THIS SIDE

TOLERANCES ARE:

.XX=

[0.25] .01

.XXX=

UNLESS OTHERWISE SPECIFIED

.0021 LOCATION TOLERANCE

APPLIES TO PLATED THRU HOLES

TOLERANCE N0N-ACCUMULATIVE

[0.13] .005

8-6 For the most current information available, visit www.vpc.com.

1.78 .07

TYP.

4 PLCS. @ .190

TYP. 2 PATTERNS

.760 TYP.

[2.54

0.08]

.100 .003

PLATED THRU HOLES

[3.18]

.125 PAD

TYP 30 PLCS EACH

3&%02817,1*+2/(686(6 ;7+5($')/$7+($'6&5(:6

7+58$//

;

;

)$56,'(237,21$/

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Page 23

ICON USER’S MANUAL: SECTION 8 VIRGINIA PANEL CORPORATION

PCB LAYOUT AND MOUNTING

ONE PCB MOUNTED MODULE AND ONE DISCRETELY WIRED MODULE

PCB layout for the iCon Receiver, Part # 310 123 101 loaded with one PCB mounted module and one discretely wired module. Also shown are optional clearance holes. VPC modules/ pin mount this side. See Section 8-4 thru 8-6 for option hole pattern dimensioning.

13.97 .55

PIN A1

1.27 R.05

2 PLCS.

2.54 R.10

2 PLCS.

RECOMMENDED PCB LAYOUT

CONNECTOR MOUNTS THIS SIDE

TOLERANCES ARE:

.XX=

.XXX=

UNLESS OTHERWISE SPECIFIED

[0.25] .01 [0.13] .005

34.29

23.62 .93

1.35

63.50

10.92 .43

2.50

59.69

2.35

6.10 .24

8-7 For the most current information available, visit www.vpc.com.

6/7/18

Page 24

ICON USER’S MANUAL: SECTION 9 VIRGINIA PANEL CORPORATION

TROUBLESHOOTING

ITA Frame is not lined up when in the process of engagement with Receiver

• This may indicate that the ITA was dropped and is out of alignment or that a module is not mating with its intended module.

• Remove and inspect the ITA for alignment

• Check for foreign objects/tools

• Inspect the matching of modules - Power ITA Module to mate with Power Receiver Module, etc.

• The keying pin locations do not mate.

• The handle is installed wrong (“ITA ICON COVER INSTALLATION”).

9-1 For the most current information available, visit www.vpc.com

Forceful engagement of the Receiver and the ITA will result in serious damage to multiple par ts of the system (Modules, Receiver, ITA and Contacts)!

6/7/18