Voyager VGRE User Manual

MODEL POWER SOURCE

VGRE 115V ELECTRIC

Beginning with Serial# 1000081026

Lire attentivement le mode d’emploi avant la mise en service de la machine.

E

98954 06/28/03

y

Read instructions before operating the machine.

Antes de usar la maquina lea atentamente el libro de instrucciones.

Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.

Leggere queste istruzioni prima di usare la macchina.

TABLE OF CONTENTS

MODEL

Data Log/Table of Contents

Wiring Diagram (115V)

INSPECTION

MODELO
MODELE

DATE OF PURCHASE
FECHA DE COMPRA
DATE D’ACHAT

SERIAL NUMBER
LAMINA DE NÚMERO DE SERIE
NUMERO DE SERIE

SALES REPERESENTIVE #
AGENTE DE VENTAS #
REPRESENTANT #

DEALER NAME
NOMBRE DEL DISTRIBUIDOR

NOMDUCONCESSIONNAIRE

Datos de la Máquina.Tabla de Contenidos

Registre d’informations/Table des Matières........ 2

Safety Instructions......................................... 3

Seguridad........................................................ 4

Sécurité........................................................... 5

Grounding Instructions

Instrucciones para la puesta a tierra

Instructions visant la mise à la terre................... 6

Technical Specifications

Esquema Eléctrico (115V)

Schéma Électrique (115V).................................15

Maintenance

Mantenimiento

D’entretien........................................................16

Troubleshooting..............................................17

D’epannage de la Machine ................................18

Guia de Localización de Probelmas ...................19

Service Schedule. ...........................................20

Especificaciones Técnicas

Caractéristiques Techniques............................. 7

Part List

Controls......................................................... 8

Mandos de Control

Lista de Piezas

Liste de Pièces ............................................22/42

Commandes de Fonctionnement

Warranty

Operations

Operación

Garantía

Garantié...........................................................43

Opération........................................................ 9

Carefully unpack and inspect your machine for shipping damage. Each unit is operated and thoroughly
inspected before shipping, and any damage is the responsibility of the carrier, who should be notified
immediately.

INSPECCION

Desempaque cuidadosamente e inspeccione su machine por daños de embarque. Cada unidad es
operada y totalmente inspecionda antes de embarcar, y cualquier daño el la responsabilidad de la
compania de embarque, a quien se le deberia de notificar inmediatamente.

INSPECTION

Déballer et insecter votre machine soigneusement. Chaque machine est éssayée et inspectée
soignusement avant d’être remise au transporteur. Tout est la responsabilité même du transporteur et c’est
pour cela qu’il doit être notifié immédi

VGRE 98954 10/19/02

IMPORTANT SAFETY INSTRUCTIONS

!

WARNING:

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

VGRE 98954 12/18/01

3

INSTRUCCIONES IMPORTANTES PARA SU SEGURIDAD

!

ADVERTENCIA

Durante la utilizaciÓn de un dispositivo eléctrico hay que tener en
cuenta una seria de medidas básicas de precauciÓn , que incluyen

las siguientes:

Para reducir el riesgo de incendios, descargas
eléctricas o lesiones:

Nodeje nunca el aparato conectado a la red. Despues de su uso y antes de cualquier revision o reparacion,
desconecta el aparato de la toma de corriente. No usar nunca el aparato al aire libre ni sobre superfívies

humedas.
No permita que se utikice e aparato como un jugete. Hay que prestar especial atencion al utilizarlo en las

cercanias de ninos.
Utilzar el aparato solo como se describe en este manual. Emlpear exclusivamente los accesorios recomendados

por el fabricante. No poner en marcha el aparato con un cable electrico deteriorado. Si el aparato no funciona
como deberia, si se ha caido, danado, si ha permanecido al aire libre o si se ha caido al agua, dirijase a un taller
de servicio.

No tire del aparato ni lo transporte utilzando el cable electrico; no use el cable a modo de asa, ni cierre una
puerta con el cable pillado; no tienda el cable en torro a aristas vivas o esquinas.

No pase con el aparato por encima del cable. Mantenga el cable simpre lejos de superficies calientes. No
desconecte el enchufe de la red tirando del cable. Para desconectar el aparato hay que tirar del enchufe, no del
cable.

No maneje el enchufe ni el aparato con las manos humedas.
No introduzca ningun odjeto en las aberturas del aparato.
No utilice el aparato mientras esta bioqueada uns de las aberturas; evite la penetracion de polvo, hilachas, pelos

o cualquier objeto que pueda inhibie la circulacion del aire.
Mantenga su cabello, la ropa suelta, los dedos y todas las partes de su cuerpo alejadas de las aberturas y piezas

en movimiento. No utilice el aspirador para recoger cuerpos en llamas o humeantes, tales como cigarrilos,
cerillas o cenzas calientes.

Desconecte todos los interruptores antes de desenchufar el aspirador.
No utilice el aspirado para recoger liquidos inflamables o combustibles, tales como gasolina, ni maneje el

aspirador en zonas donde pueda haber liquidos de este tipo.

CONSERVE ESTAS INSTRUCCIONES A MANO

4

VGRE 98954 12/18/01

IMPORTANTES MESURES DE SÉCURITÉ

!

AVERTISSEMENT

L’utilisation d’un appareil électrique demande certaines
précautions:

LIRE TOUTES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL)

Pour réduire les risques d’incendie, de choc électrique

ou de blessure:

Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Se reporter aux instruction de mise à
la terre.

Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lorsque l’appareil n’est pas utilisé et
avant l’entretien.

Avertissement. Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de
matiéres humides.

Ne pas permettre aux enfants de jouer avec l’appareil. Une attention particuliére est nécessaire lorsque l’appareil
est utilisé par des enfants ou à proximité de ces derniers.

N’utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de réparation s’il ne

fonctionne pas bien, s’il est tombe ou s’il a été endommagé, oublié à l’extérieur ou immerge.
Nes pas tirer soulever ou trainer l’appareil pas le cordon. Ne pas utiliser le cordon comme une poignée, le coincer

dans l’embrasure d’unée porte ou l’appuyer contre des arétes vives ou des coins. Ne pas faire rouler l’appareil sur
le cordon. Garder le cordon à l’écart des surfaces chaudes.

Ne pas débrancher en tirant sur le cordon. Tirer plutÔt la fiche.
Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides.

N’inserer aucun objet dans les ouvertures. Ne pas utiliser l’appareil lorsqu une ouverture est bloquée. S’assure
que de la poussiére, de la peluche des cheveux ou d’autres matiéres ne réduisent pas le débit d’air.

Maintenir les cheveux, les vétements amples, les doigts et toutes les parties du corps à l’écart des ouvertures et
des piéces mobiles.

Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou
des cendres chaudes.

Mettre toutes les commandes à la position ARRET avant de débrancher l’appareil.
Ne pas aspirer des liquides inflammables ou combustibles, comme de l’essence, et ne pas faire fonctionner dans

des endroits où peuvent se trouver de tels liquides.

CONSERVER CES INSTRUCTIONS

VGRE 98954 12/18/01

5

GROUNDING INSTRUCTIONS

!

WARNING:

GROUNDED

OUTLET

METAL SCREW

ADAPTOR

FIG. A

FIG. B

TAB FOR GROUNDING SCREW

ADAPTOR

FIG. C

NOTE: In Canada, the use of temporary

adaptor is

!

ADVERTENCIA:

Tornillo

metalico

Toma de

corriente

Apendice

para

tornillo de

FIG. A

Apendice

para

tornillo de

prohibe

!

ADVERTISSEMENT:

Avec

mise a la

terre

Prise de courant

Broche de

mise

Boite de sortie

Platte

destinee a

la vise de

terre

FIG. B

FIG. C

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115 volt
A.C. power circuit (129V nominal). The amp, hertz, and voltage
are listed on the data label found on each machine. Using
voltages above or below those indicated on the data label will
cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This appliance is
equipped with a cord having an equipment-grounding conductor
and grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a
grounded plug that looks like the plug in “Fig. A”. A temporary
adaptor that looks like the adaptor in “Fig. C” may be used to
connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The temporary adaptor
should be used only until a properly grounded outlet (Fig. A) can
be installed by a qualified electrician. The green colored rigid ear,
lug, or the like extending from the adaptor must be connected to a
permanent ground such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place by a metal
screw.

Improper connection of
the equipment-

grounding conductor
can result in a risk of electrical shock. Check with a qualified
electrician or service person if you are in doubt as to whether
the outlet is properly grounded. Do not modify the plug
provided with the appliance – if will not fit the outlet, have a
proper outlet installed by a qualified electrician.

PROPER GROUNDING

Si se conecta
de modo
inadecuado

de puesta a tierra del aparato pueden producirse descargas
electricas peligrosas para le usuario. En caso de dudas,
pedir a un electricista debidamente cualificado o a un tecnico
del servicio postventa que verifique que la toma de corriente
esta bien puesta a tierra. Si el enchufe suministrado con el
aparato no se adapta a la tome de corriente disponible, no
hay que modificar el enchufe, sino dirigirse a un electricista
para que instale una tome corriene adecuada.

Clavija de puesta a tierra

conectada a tierra

Adaptador

conexion a tierra

Adaptador

FIG. C

AVERTENCIA: en Canada, la Canadian Electrical Code

el udo de adaptadores temporales.

Cet appareil doit être mis à la terre. En cas de défaillance ou de
panne éventuelles, la mise à la terre fournit au courant un chemin
de moindre résistance qui réduit le risque de choc électrique. Cet
appareil est pourvu d’un cordon muni d’un conducteur de terre et
d’une fiche avec broche de terre. La fiche doit être brancheé dans
une prise appropriée correctement installée et mise à la terre
conformément aux règlements et ordonnances munucipaux.

conexion a tierra

el conductor

FIG. B

GROUNDING PIN

GROUNDED OUTLET BOX

not permitted by the Canadian Electrical Code

INSTRUCCIONES PARA LA PUESTA A TIERRA:

Este dispositivo tiene que ser puesto debidamente a teirra. Si se
produce una aceria o rotura, la conexion a tierra constituye el
camino de menor resistencia para la corriente electrica,
reduciendose el riesgo de descargas peligrosas. El aparato
cuenta con un cable con conductor de puesta a tierra y un
enchufe con clavija de puesta a tierra de acuerdo con las normas
y ordenanzas locales.

Un conducteur de terre cordé peut entraîner un risque de
choc électrique. Consulter un électricien ou un technicien
d’entretien qualifié si vois n’êtes pas certain que la prise est
correctement mise à la terre. Ne pas modifier la fiche fournie
avec l’appareil - si elle ne peut être insérée dans la prise,
faire installer une prise adéquate par un électricien qualifié.

Vis metallique

a la terre

FIG. A

Adaptateur

mise a la terre

Adaptateur

NOTE: Au Canada, l’utilisation d’un adaptateur temporaire
n’est pas autorisée par le Code canadian de l’électricité.

6

VGRE 98954 12/18/01

TECHNICAL SPECIFICATIONS

SIDE VIEW

TOP VIEW

ITEM DIMENSION/CAPACITY

Electrical 115V, 15A, 60HZ
Electric Propelling Motor (1)-1/4 hp DC (186 watts) with variable speed

forward and reverse, with safety shut-off.

Drive System Belt Drive w/ manual clutching mechanism.

Operating speed” 0-100 ft/min (30 m/min)

Electric Vacuum Motor (1)-3 stage, 1 hp (746 watts), 99 cfm (2.80

m³/min.)
Waterlift 117” (397 cm). Electric float shut-off.
Electric Brush Motor (1)-0.4 hp (298 watts) permanent magnet, DC.
Brush Speed 1000 RPM
Solution Pump 100 psi, diaphragm style pump
Solution Capacity 40 Gallons (151 ltr)
Recovery Capacity 35 Gallons (132 ltr)
Vacuum Shoe 28” (71 cm) wide, cast aluminum, adjustable

floating and pivoting.
Wheels

- Front (2)

- Rear (2)

Dimensions – Weight (empty) 280 lbs. (127 kg)
Dimensions

- Length

- Storage Position
Dimensions - Height 43” (109 cm)
Dimensions - Width 30” (76 cm)

10” dia. (25 cm) by 2.5” wide (6.4 cm)

4” dia. (10cm) casters

60” (152 cm)

52” (132 cm)

VGRE 98954 12/18/01

7

CONTROLS

1. Brush Height Adjustment –

Raises and

1

24135678

3

DRAIN

91110

14

HOSE

SEE BELOW

SIGHT
FILL
TUBE

adjusts the height of the brush.

2. Vac Shoe Lift Lever – Lifts the vac shoe up or
down and switches vac motor off and on. 2nd
slot for accessory tool use.

3. Electrical Power Cord

4. Main Power Switch – Turns On and Off the
machine and pump.

5. Drive Handle Control and Connection – This
is where the handle controls are connected
electrically to the drive.

6. Drive Motor Circuit Breaker – 3 amp, protects
the drive motor mechanism.

7. Vac Motor Circuit Breaker – 13 amp, protects
the vacuum motor.

8. Brush Motor Circuit Breaker – 4 amp, protects
the brush motor.

9. Accessory Tool Hookup – Used for various
auxiliary cleaning tools.

A

12

B

10. Hour Meter – Displays the running time for the
machine.

11. Belt Tension Handle – Puts machine into
“Dirve” or “Neutral” engagement.

12. Data Plate Label – Shows serial number, model
and voltage information.

13. Height Adjustment Handle – Adjusts the
handle height for comfortable operation.

14. Accessory Tool Hose Attachement – To use
accessory tool, remove hose from vac shoe and

attach to accessory tool adaptor.

DRIVE CONTROLS

A. The speed the machine will travel is regulated

by knob located on the controls which are found
on the main handle. Turn the knob to the right to
increase the speed of the machine.

B. Squeezing one or both of the control levers will

propel the machine forward at the selected
speed.

C

D

8

C. Releasing both control levers will stop the

machine.

D. Pressing forward on the levers moves the

machine backwards at the selected speed.

VGRE 98954 12/18/01

OPERATIONS

STEP1STEP2STEP

3

4

Add cleaning chemical.

Y

ajounter

un

concentré

nettoyant

selon.

FILLING THE VOYAGER

NOTE: IF A BUCKET IS USED TO FILL THE
TANK, BE SURE IT IS CLEAN.

DO NOT PUT DEFOAMER, SOLVENTS,
SPOTTER OR PRESPRAY CHEMICALS IN THE
SOLUTION TANK.

CHEMICALS-QUIMICOS-CHIMIQUES

SUITABLE CHEMICALS NON-COMPATIBLE CHEMICALS

Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Chlorox*
D-Limonene@ Chlorinated Bleaches
@When properly Chlorinated Hydrocarbons

diluted Lysol*
* Registered Methyl Ethel Ketone (MEK)
Trademark Perchorethylene (perc)

Phenolics
Trichlorethyelene

NOTE: The internal parts of the pump used in the
extractor are suitable for use with most carpet cleaning
chemicals. However, it is susceptible to chemical attack
from cleaning substances, such as hydrocarbon
solvents and chlorinated bleaches. These
noncombustible materials are not of the type normally
used for carpet cleaning.

Agregue el concentrado.

STEP

VGRE 98954 12/18/01

9

OPERATIONS

ADJUST

STEP1STEP2STEP3STEP

4

Remove cord from storage bin.

Adjust handle to operating position.

Plug cord into grounded outlet.

Turn Main Power Switch “ON” – “

I

”

Saque el cordón eléctrico del compartimineto.
Retirer le câble du bac avant de la machine.

Ajuste la agarradera en la posición correcta.
Placez la poignée dans la position désirée.

Enchufe el cordón eléctrico a un toma corriente.
Brancher la machine à une prise avec terre.

Encienda el interruptor principal.
Mettre la machine en marche.

10

VGRE 98954 12/18/01

OPERATIONS

STEP5STEP6STEP7STEP

8

Lift belt tension handle to “Drive” position.

Adjust speed control knob to desired speed.

Turn vacuum motor on by lowering right hand

Lower brush to correct setting using

left hand

Levante la palanca del la correa de tensión del
cepillo hacia la posición de marchar (“Drive”).

Enclencher la poignée de tension de la courrole
en position marche.

Establezca la velocidad utilizando el botan de
control de velocidad.

Ajuster le bouton de contrôle de vitesse ã la
vitesse.

INCORRECT

CORRECT

lever all the way down.
Baje la boquilla de aspiractión utilizando la

palanca de elevación localizada a la derecha.
Abaisser la poignée droite de contrôle de

l’aspiration.

lever, listening for low hum of brush.
Baje el cepillo utilizando la palanca de elevación

de la izquierda.
Abaisser la poignée de contrôle de vitesse pour

faire avancer la machine.

VGRE 98954 12/18/01

11

OPERATIONS

Si hay espuma

excesiva,

apague la

Mousse!

Si de la mousse

ou du

STEP9STEP1STEP

2

Depress speed lever to propel machine forward.

Use right side of machine for cleaning against walls.

!

CAUTION

!

ATTENTION

defoamer.

!

PRECAUCIÓN

Pressing forward on levers moves machine in reverse.
Presionando una o las dos palancas de control, la

máquina andará hacia delante a la velocidad
selecionada.
Presionado hacia delante las palancas, la máquina irá
marcha atrás a la velocidad seleccionada.

Enclencher la poignée de tension de la courroie en
position marche.
Pousser la poignée vers l’avant fait reculer la machine.

Foam! Turn off machine and add

máquina y agregue un agente
despumante al tanque de
recuperación.

liquide sort de la machine,Y ajouter
un concentré qui ne fait pas de
mousse.

CLEANING PROCEDURE

Operate machinie in parallel passes. Clean
perimeter last.

Utilice la máquina en faces paralelas.
Utilser la machine en passages paralléles.

Cuando utilice la máquina junto a las paredes, utilice
el lado derecho de la máquina.

Utiliser le côté droit se la machine pour nettoyer contre
les murs.

12

VGRE 98954 12/18/01

OPERATIONS

STEP3STEP4STEP5STEP

6

To speed drying, use a WINDBLOWER



fan.

Empty recovery tank by releasing dump hose.

Turn Main Power Switch “OFF” – “

O

”.

Unplug machine. Return cord to storage bin.

Para secar la alfombrar mas rapido, utilice un
abanico WINDBLOWER.

Pour accélérer le séchage, utiliser un
WINDBLOWER.

Desagüe el tanque de recuperación utilizando la
manguera.

Vider le réservoir eau sale en utilisant le tuyau de
vidange.

Apague el interruptor principal.
Eteindre la machine.

Desenchufe la máquina. Regrese el cordón
electrico al compartimiento de la máquina.

Débrancher la machine. Remettre le câble dans le
bac avant de la machine.

VGRE 98954 12/18/01

13

ACCESSORY TOOL USAGE

STEP1STEP2STEP3STEP

4

Insert collar over fitting.

Insert

adaptor into

vac shoe hose

, then insert

Turn Main Power Switch “ON” – “

I

”

Squeeze handle on accessory tool to begin

REMOVE

Conecte la manguera de solución de la
herramienta de accesorio al anillo de latón de
desconectado rápido.

Attacher l’outil accessoire àla tétine de solution en
cuivre à l’arrière en bas du chassis de machine.

accessory tool cuff onto adaptor.
Quite la manguera de la boquilla de aspiración.

Conecte la maguera de solución de la
herramienta de assesorio a la manguera del
tanque de recuperación.

Attacher l’outil accessoire.

Lower vacuum lever to intermediate position.
Encienda el interruptor principal.
Mettre la machine en marche.

cleaning.
Para empezar a limpiar, apriete la palanca de

solución.
Presser la gâchette afin de commencer la

vaporisation.

14

VGRE 98954 12/18/01

WIRING DIAGRAM

ESQUEMA ELÉCTRICO

SCHÉMA ÉLECTRIQUE

(115V)

VGRE 98954 12/18/01

15

MAINTENANCE

!

CAUTION

:

9

1

431

65278

“QUICK

VAC SHOE

VERTICAL

SQUARE

ADJUSTMENT

NUTS.

REF.

SOCKET

VAC SHOE TRACKING

SIDE VIEW OF VAC

Empty the Recovery Tank directly into the floor drain via drain hose. After each use, rinse tank (including the float
shut-off) with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital
Grade Virucide or a 1-10 bleach to water solution. This will dissipate the exposure to blood born or infectious
contamination. Waste water should be disposed of properly. Clean the inside of the recovert dome also.

Empty the Solution Tank by detaching the sight hose and empty directly into the floor drain. Flush the Solution
System with 1 gallon of CLEAN water.

NEVER ALLOW RECOVERED SOLUTION TO REMAIN IN TANK WHEN NOT

IN USE; NOR ALLOW UNUSED SOLUTION TO REMAIN IN THE SOLUTION
TANK WHEN IN STORAGE. INSPECT AND CLEAN THE FILTER LOCATED UNDER THE MACHINE NEAR
THE PUMP. REMOVE AND RINSE WITH HOT WATER.

MANIFOLD / SPRAY JETS

To prevent clogged jets due to alkaline build-up, the spray
system should be flushed with 1 gallon of clean hot water
at the end of each work day. The VOYAGER-E is
equipped with “quick change” jets that can be easily
removed for cleaning. To remove – push jet in and rotate.
Do not use pins or wire to remove obstruction as this will
damage jet and alter spray pattern.

1 66095 PLUG, 1/8 NPT HEX BRASS
2 44052 JETBODY, BRASS W/ SEAL
3 54138 MANIFOLD ASM, 3 JET
4 40033 HOSEBARB, 1/4 MPT X 3/8 90D
5 66052 PIN, 1/8 X 1.0 ROLL
6 73576 SPRING, 2” X .600 OD
7 44060 JET, 8002 MINI-QUICK REPLACEMENT
8 44051 JET SEAL, MINI-QUICK
9 54162 MANIFOLD ASM, 3 JET

CHANGE
JETS”

VAC SHOE TRACKING

To adjust vac shoe tracking, move eyebolts in or out to
increase or decrease spring force, respectively, until
desired tracking is reached.

VAC SHOE DOWNPRESSURE

NOTE: DOWMPRESSURE IS FACTORY SET AND
SHOULD NOT REQUIRE ADJUSTMENT.

If adjustment of downpressure is required, turn black knob
on top of vac shoe clockwise to increase downpressure
and counterclockwise to decrease downpressure.

VAC SHOE ANGLE

NOTE: THE ANGLE OF THE VAC SHOE IS FACTORY
SET AND SHOULD NOT REQUIRE ADJUSTMENT.

Periodically inspect the vac shoe angle by resting it on a
hard, flat surface. Use a square to verify a 90° angle
between the floor and vertical surface of the vac shoe.

If adjustment is required, remove one socket on each
lower arm (from the vac shoe or bracket) and turn
clockwise or counterclockwise to change the angle to the
recommended 90°. Attach the socket on each arm to its
respective location and recheck the angle using the
square. Repeat if necessary.

(REF. PAGE 37)

EYEBOLTS (REF.)

ARM REF.

DOWN
PRESSURE
KNOB (REF.)

PIVOT ASM

SURFACE
OF VAC

90°

16

VGRE 98954 10/19/02

TROUBLESHOOTING CHART

CONDITION CORRECTIVE ACTION

No Power to Machine Faulty power cord Replace

Power switch failure Replace if necessary.
Internal wiring problem

Electrical Shock Equipment not grounding Follow grounding instructions exactly.

Receptacle not grounded Have an electrician inspect the building’s wiring.
Internal electrical problem

Nuisance Tripping of

Brush Circuit Breaker

Vacuum Motor Speed
Varies or Doesn’t Run

Loss of Vacuum Loose dome Center dome over tank.

Machine does not

propel

Brush “buried” in carpet
Faulty circuit breaker Replace if necessary.
Mechanical problem

Worn motor brushes Replace
Faulty switch Replace

Faulty circuit breaker Replace
Internal wiring problem

Crack in dome or poor joint Replace or repair using acrylic plastic cement only.
Damaged Dome Gasket Replace
Lint or dirt clogging
vacuum intake screen
Accessory tool clogged Clean out tool, ensure free air flow.

Internal electrical problem
Belt tension handle on

“Neutral”

Have a trained service technician inspect and repair
the machine.

Have a trained service technician inspect and repair
the machine.
Brush is adjusted to low, adjust position using Brush
control lever. Best cleaning results are achieved with
minimal brush/carpet contact.

Higher amp draws may indicate a mechanical
problem. Find parts which are not moving freely and
repair or replace.

Have a trained service technician inspect and repair
the machine.

With power off, clean vac intake screen found in
dome.

Have a trained service technician inspect and repair
the machine.

Put belt tension handle in “Drive” position.

VGRE 98954 12/18/01

17

TABLA PARA CORREGIR PROBLEMAS

PROBLEMA ACCIÓN CORRECTIVA

Máquina sin corriente

Choque eléctrico

Choque eléctrico Cepillo seco

La velocidad del motor

de la aspiradora var¡a o

aquél no funciona

Pérdida de vacío Domo flojo Centre el domo sobre el tanque.

Cordón eléctrico
defectuoso
Falla del interruptor
eléctrico

Disyuntor defectuoso

Problema interno de
cableado

Equipo sin conexión a
tierra

Tomacorriente sin tierra

Tomacorriente sin tierra

Disyuntor defectuoso

Problema macánico

Escobillas del motor
gastadas

Motor gastado Cámbielas
Interruptor defectuoso Cámbielas
Disyuntor defectuoso Cámbielas
Problema de cableado
interno

Domo rajado o articulatión
deficiente
Junta del domo dañada Cámbiela.
Pelusa o basura tupiendo
la rejilla de entrada de
vacío
La herramienta del
accesorio está tupida

Problema eléctrico interno

Cámbielo
Pruebe la continuidad del interruptor/Cámbielo si es

necesario.
Prueba la continuidad del disyuntor/Cámbielo si es
necesario.
Con la máquina desenchufada, verifique y corrija
cualquier conexión eléctrica floja dentro de la
máquina, en los interruptores y el bloque de
terminales.
Siga las intrucciones de puesta a tierra al pie de la
letra.
Haga que un electricista inspeccione el cableado del
edificio.
Asegúrese de que el cableado de la máquina
coincida con el diagrama de cableado
correspondiente. Verifique y corrija cualquier
conexión de alambres flojos. Cambie los alambres o
componentes que estén corto circuitados.
Encienda el motor del cepillo y los interruptores de la
bomba con la máquina inclinada hacia atrás (el
cepillo sin tocar el piso). Baje lentamente la máquina
hasta la alfombra.
Pruebe la continuidad del disyuntor/Cámbielo si es
necesario.
Un consumo muy elevado de amperios puede inicar
un problema mecáncio. Localice las partes que no se
están moviendo libremente y repárelas I cámbielas.

Cámbielas

Localice y corrija cualquier conexión de alambres
flojos.

Cámbielos o repárellos usando cemento acr¡llico
para plástico solamente.

Con la electricidad desconectada, limpie la rejilla de
entrada de vacío en el domo.

Limpie la herramienta del accesorio, y asegúrese de
que el aire fluye libremente.
Pídale a un técnico de servicio capacitado que
inspeccione y repare la máquina.

18

VGRE 98954 12/18/01

TABLEAU DE DÉPANNAGE

PROBLEMA ACCIÓN CORRECTIVA

Machine hors tension

Décharge électrique

Déclechement

intempestif du

disjoncteur

Variations de régime ou

non fonctionnement du

moteur

Perte d’aspiration

Cordon d’alimentation
défectueux
Défalliance de l’interruteur
de marche/arrêt

Disjoncteur défectueux
Problème de câblage

interne
Absense de mise à la terre

du matériel
Absence de mise à la terre
de la prise de courant

Problema électrique
interne

Brosse sèche

Disyuntor defectuoso

Problème mécanique

Charbons du moteur usés Les remplacer.
Moteur détrioré par l’uage Les remplacer.

Interrupteur défectueux Les remplacer.
Disjoncteur défectueux Les remplacer.
Problème de câblage
interne
Dôme d’aspiration mal
adjusté

Dôme fêléou mai emboîté
Joint d’etanchéité du dôme

endommagé
Filtre d’entrée d’aspiration
bouché par des peluches
ou de la crasse

Accessoire bouché
Problème électirque

interne

Le remplacer
Contrôler la continuité de l’interrupteur/Le replacer si

nécessaire.
Contrôler la continuité du disjoncteur/Le remplacer si
nécessaire.
Débrancher la machine, puis rechercher et rectifier
toute manvaise connexion à l’intérieur de la celle-ci
au niveau des interrupteurs et du bornier.

Suivre à la lettre les directives de mise à la terre.
Demander à un électricien d’examiner le câblage du

bâtiment.
Vérifier que le câblage de la machine correspond au
schéma de câblage approprié. Remplacer tout fil ou
composant qui provoque des courts-circuits.
Tourner le moteur de brosse et actionner les
interrupteurs en inclinant la machine en arrèrre
(brosse décollée du sol). Rabaisser la machine
lentement jusque sur la moquette.
Contrôler la continuité du disjoncteur/Le remplacer si
nécessaire.
Un accroissement de la consommation de courant
peut indiquer un problème mécanique. Identifier les
pièces qui ne se déplacent pas librement, puis les
réparer ou les remplace.

Rechercher et rectifier toute mauvaise connexion.
Centrer le dôme sur le réservoir.

Le remplacer ou le réparer en n’utilisant que du
mastic acrylique.

Le remplacer
Con la electricidad desconectada, limpie la rejilla de

entrada de vacío en el domo.
Mettre la machine hors tension, puis nettoyer le filtre

d’aspiration qui se trouve dans le dôme.
Demander à un technicien d’entretien qualifié
d’examiner et de réparer la machine.

VGRE 98954 12/18/01

19

MAINTENANCE

20

SERVICE SCHEDULE

MAINTENANCE DAILY WEEKLY QUARTERLY

Check machine for cord damage
Check recovery dome and gasket for

damage and cleanliness
Check brush – should be clean with no
lint or strings attached
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc.
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean

Run one gallon of water through
system

Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all bearings for noise *
Check all gaskets for wear and leakage

Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen *

Check belts for wear and replace as
necessary
Check brush for wear; ensure bristles
are not damaged
Check cables for fraying

Check the spray bar (manifold) for
damage; replace if broken or bent
Check condition of vac shoe and frame
for damage
Check overall performance of machine

Check vac motor carbon brushes *

*
*

*
*
*
*

*
*

*
*
*
*
*

*
*

*

*
*

*
*

*
*

VGRE 98954 10/19/02

21

NOTES:

NOTAS:

REMARQUE:

VGRE 98954 10/19/02

HANDLE ASSEMBLY

1112131233

3435323115

8

2930567

37

361621

22

142128

1182

23426

DETAIL –C-

DETAIL –B-

DETAIL –A-

25324

27

203619

3617291030

9

39

38

DETAIL –A-

22

DETAIL –B-

VGRE 98954 10/19/02

DETAIL –C-

HANDLE ASSEMBLY PARTS LIST

REF PART NO. QTY DESCRIPTION

1 27568 1 COVER, PROPEL HANDLE
2 70406 4 SCREW, 10B X 3/8 PHSM BLK
3 87018 4 WASHER, #10 X 9/16 OD
4 57236 2 NUT, 10-32 HEX NYLOCK BLK
5 71116 1 SUPPORT, LEVER PIVOT
6 67271 2 ROD, HANDLE LEVER PIVOT
7 51186 2 LEVER, PROPEL CTRL HANDLE
8 66184 1 PIN, CLEVIS 1/4 X 2.438

9 62705 1 PLATE ASM, PROP. CTRL
10 70209 2 SCREW, 10-32 X 1.75 PHMS
11 36136 1 GUIDE, LEVER CENTERING
12 14866 2 BUSHING, PROPEL CONTROL
13 73236 1 SPRING, COMP .36D X 1.12L X .04W
14 57116 2 NUT, 6-32 HEX W’LOCK WSHR
15 80604 1 RING, RUE COTTER 1/4”
16 62663 1 PLATE, DUAL SWITCH
17 57028 4 NUT, 10-24 TINNERMAN
18 48043 1 KNOB, SPEED CONTROL
19 70245 2 SCREW, 4-40 X 3/4 PHMS PLTD
20 72157 1 SWITCH, 10A ROLLER MINI
21 72158 2 SWITCH, 10A PLUNGER MINI
22 05126 1 ACTUATOR, TANDEM SWITCH
23 36123 2 GRIP, CLP HANDLE X 9.5”
24 51184 2 LOCK, HANDLE ADJUSTMENT
25 70228 4 SCREW, 10-32 X 1/4 PHMS
26 38183 1 HANDLE, VGRE MAIN
27 880185 1 WIRE ASM, VGRE HANDLE
28 70493 1 SCREW, 4-40 X 1/4 TYPE F
29 70088 4 SCREW, 10-32 X 1/2 PPHMS
30 87016 4 WASHER, #10 LOCK EXT STAR
31 57047 1 NUT, 1/4-20 NYLOCK PLTD
32 62704 1 PLATE, LEVER GUIDE
33 70015 1 SCREW, 1/4-20 X 3/4 HHCS GR5
34 87013 1 WASHER, 1/4 ID X 5/8 OD SS
35 73876 1 SPACER, .50OD X .31 ID X .188L
36 87026 5 WASHER, #6 EXT TOOTH LCK
37 70401 2 SCREW, 4-40 X 1.25 PHMS
38 500582 1 LABEL, SPEED TACHOMETER
39 500583 1 LABEL, VGR SPEED CONTROL

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

23

DRIVE ASSEMBLY

2718

837111813

15934

35636

-A-4141716

34324

1

9

-A-105

3938,39

TO #30 PAGE 30

123332

193130

29

192021

22232428262527

-A-

(REF.)

24

VGRE 98954 10/19/02

DRIVE ASSEMBLY PARTS LIST

REF PART NO. QTY DESCRIPTION

1 09025 2 BEARING, 12 ID NYLINER

2 140234 1 BRACKET ASM, MOTOR PIVOT

3 REF - CABLE ASM, #27762

4 140240 2 BRACKET, SUPPORT MTR. PIVOT

5 27279 2 COLLAR, .88 X .503 X .50 TAP’D CRS

6 80604 1 RING, RUE COTTER 1/4” PLTD

7 53628 1 MOTOR ASM, TRACTION VGRE

8 87025 4 WASHER, 1/4 EXT. STAR

9 57047 9 NUT, 1/4-20 NYLOCK PLTD.
10 70126 2 SET SCREW, 1/4-28 X 1/4 KCP
11 64093 1 PULLEY, 3.5 OD V-BELT
12 70018 1 SCREW, 1/4-20 X 1.0 HHCS
13 73874 2 SPACER, .500 X .281 ID X 1.38 LG
14 70015 4 SCREW, 1/4-20 X 3/4 HHCS
15 70022 2 SCREW, 1/4-20 X 2” HHCS
16 70088 2 SCREW, 10-32 X 1/2 PPHMS
17 140259 1 BRACKET, SUPPORT VGRE
18 87013 6 WASHER, 1/4 ID X 5/8 OD SS
19 70305 14 SCREW, 5/16-18 X 3/4 HHCS PLTD
20 57113 6 NUT, 5/16-18 NYLOCK PLTD
21 29201 1 DIFFERENTIAL, VGRE
22 81003 3 FLANGETTE, 1” BEARING (PAIR)
23 81002 3 BEARING, 1” BORE
24 89078 2 WHEEL, 10” X 2-1/2” GRAY
25 87008 2 WASHER, 1/4 ID X 1-1/4” OD PLTD
26 87025 2 WASHER, 1/4 LOCK EXT. STAR SS
27 70011 2 SCREW, 1/4-20 X 5/8 HHCS SS
28 48052 2 KEY, 1/4 X 1/4 X 2-1/2”
29 11042 1 BELT, VGRE
30 73240 2 SPRING, 1/2 X 2.25I EXT.
31 62394 2 PLATE, SPRING HOOK
32 87067 2 WASHER, 5/16 LOCK INT STAR SS
33 18031 2 CASTER, 4” HARD RUBBER SWIVEL
34 80603 1 CLEVIS, 1/4” YOKE END 1/4-28
35 57029 1 NUT, 1/4-28 HEX SS
36 66116 1 PIN, CLEVIS 1/4” X 3/4” PLTD
37 70617 4 SCREW, 1/4-28 X 1 HHCS
38 78359 1 TUBE, 13/32 X .049W X 1.56I CRS
39 64090 1 PULLEY, 2.88 X 2.25 X .40 CABLE

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

25

BRUSH ASSEMBLY

272816

17

22

25

18

19

15

MANIFOLD

BRUSH ASSEMBLY MOUNTED TO FRAME

14424111026812TENSION PULLEY ASSEMBLY

20

23415653197

13

2

21

MAIN FRAME (REF.)

ATTACH TO BRUSH
LIFT CABLE (REF.)
PAGE 30 ITEM #13

26

ASM. PAGE 28

VGRE 98954 10/19/02

BRUSH ASSEMBLY PARTS LIST

REF PART NO. QTY DESCRIPTION

1 11027 1 BELT, BRUSH DRIVE BELT

2 36175 1 GUARD, VOYAGER SPLASH

3 41288 1 HOUSING BRUSH

4 57047 5 NUT, 1/4-20 NYLOCK PLTD

5 57104 7 NUT, 10-32

6 67106 1 RETAINER, SPLASH GUARD

7 70011 6 SCREW, 1/4-20 X 5/8 HHCS

8 70267 1 SHOULDER BOLT, 5/16 OD X 1.25

9 87025 2 WASHER, 1/4 LOCK EXT STAR
10 87029 1 WASHER, 5/16 FLAR SAE
11 87030 1 WASHER, 3/8 ID X 3/4 OD NYLON
12 87074 1 WASHER, WAVE 3/8 ID X 3/4 D X .125
13 12508 1 BRUSH ASM, VGRE
14 64101 1 PULLEY ASM
15 70088 9 SCREW, 10-32 X 1/2 PPHMS SS
16 73578 2 SPRING, 4.00 X .75 OD EXT
17 09025 2 BEARING, 1/2 ID NYLINER
18 27673 1 COVER, VOYAGER BELT GUARD
19 87018 2 WASHER, #10 X 9/16 OD
20 64022 1 PULLEY, POLY-V BELT MOTOR
21 53629 1 MOTOR ASM, BRUSH VGRE

22 73606 2
23 70074 2 SET SCREW, 10-32 X 1/4 KCP

24 73307 1 SPRING, COMP .88D X 1.46 X 1.00W
25 70104 2 SCREW, 3/8-16 X 3/4 BHMS
26 62820 1 PLATE, VGR PULLEY
27 09019 2 BEARING, BRUSH
28 67093 1 RING, 1 1/8 INT. SNAP

SPACER, 1/2OD X .088D X .058W X .26LG
CRS

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

27

PUMP, MANIFOLD AND VAC ASSEMBLIES

262216252930188181731282719191824918231810192021172019181115111211131018765432114

FROM #8

18

32

TO PAGE 38
ITEM #43
FRONT OF
TANK

28

ABOVE

VGRE 98954 10/19/02

PUMP, MANIFOLD AND VAC ASSEMBLIES PARTS LIST

REF PART NO. QTY DESCRIPTION

1 73576 1 SPRING, 0.6 OD X 2.0L COMP.

2 66095 2 PLUG, 1/8 MPT HEX BRASS

3 66052 1 PIN, 1/8 X 1” ROLL

4 44060 3 JET, 80002 MINI-QUICK

5 44052 3 JETBODY, MINI-QUICK W/SEAL

6 54138 1 MANIFOLD, VGR

7 40033 1 HOSEBARB, 1/4 MPT X 3/8 90D

8 39204 1 HOSE, 3/8 NYLOBRAID X 29”

9 34324 1 FRAME, MAIN VGRE
10 70066 5 SCREW, 10-32 X 3/4 PPHMS
11 57104 8 NUT, 10-32 W/STAR WASHER
12 99873 2 TAPE, 5/8 X 1/4 X 3” PORON
13 14902 1 BRACKET, VGR MANIFOLD
14 54162 1 MANIFOLD ASM, VGR-3-JET
15 14454 1 BRACKET, VALVE
16 73566 3 SPACER, 1/2 OD X 3.0 W/1/4-20 AL
17 39499 1 HOSE, 3/8” NYLOBRAID X 13”
18 20042 8 CLAMP, 3/8 HOSE (D-SLOT)
19 40034 4 HOSEBARB, 3/8 MPT X 3/8 90D
20 22003 2 COUPLER, 3/8 X 3/8 FPT PVC
21 73573 1 STRAINER, 3/8 NPT 80 MESH
22 57116 2 NUT, 6-32 W/STAR WASHER PLTD
23 39486 1 HOSE, 3/8 NYLOBRAID X 2”
24 65169 1 PUMP ASM, VGRE
25 87025 3 WASHER, 1/4 LOCK EXT STAR SS
26 14020 1 TERMINAL, BLOCK 115V
27 87018 4 WASHER, #10 X 9/16 OD
28 70253 4 SCREW, 10-32 X 1.25 PHMS
29 70011 3 SCREW, 1/4-10 X 5/8 HHCS SS
30 53785 1 VAC MOTOR ASM, 115V VGRE
31 14445 1 BRUSH SET, 115V VAC MOTOR
32 12-800398 1 "Y" FITTING

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

29

REAR TOWER MECHANICAL ASSEMBLIES

NOTE: FOR BRUSH AND REVERSE SWITCHES, ALIGN THE TWO SWITCHES AND CHECK TO

24

39383721935

4118

BRUSH & REVERSE SWITCH

VIEW: LEFT SIDE OF

REAR PANEL

3

REF.

4

REF.

5

REF.

REF.

REF.

REF.

REF.

3

REF.

2

REF.

1

REF.

696

8

11121810121019

14

11

17293213342925319782835262719181516

21232420FRAME REF.

BRUSH HOUSING

VIEW: RIGHT SIDE

OF REAR PANEL

34

1

34

4

2

5

30

36

REF. PAGE 26 #3

29

ALIGN

&

HOLD

BEND UP

30

SEE THAT THE ACTUATOR TABS ARE EVEN TO WITHIN 1/16 INCH. IF REQUIRED, BEND THE
LOWER TAB UP TO MATCH THE HIGHER TAB.
INSTALL THE SWITCHES WITH THE SCREWS LOOSE ENOUGH TO ALLOW THE TOP SCREW TO
SLIDE IN THE MOUNTING SLOT. WITH THE LEVER IN THE TOP POSITION, SLIDE THE

SWITCHES BACK UNTIL THEY BOTH CLICK, TIGHTEN THE SWITCHES IN THIS POSITION.

VGRE 98954 10/19/02

36

REAR TOWER MECHANICAL ASSEMBLIES PARTS LIST

REF PART NO. QTY DESCRIPTION

1 48030 2 KNOB, PT 17/20 BLACK

2 38186 2 HANDLE, BRUSH/VAC CONTROL

3 27559 2 CLEVIS, 3/8-16 UNC ROD END

4 51170 2 LEVER ASM, HANDLE PIVOT

5 70117 2 SHOULDER BOLT, 5/16 OD X 1.0 L

6 73220 2 SPACER, EPB CABLE/CASE HARD

7 87013 2 WASHER, 1/4ID X 5/8 OD SS

8 87025 2 WASHER, 1/4 LOCK EXT STAR SS

9 70011 2 SCREW, 1/4-20 X 5/8 HHCS SS
10 72082 3 SWITCH, SOL LEVER BENT
11 57163 4 NUT, 4-40 W/STAR WASHER
12 70401 4 SCREW, 4-40 X 1.25 PHMS
13 27486 1 CABLE, BRUSH LIFT
14 27488 1 CABLE, VAC SHOE LIFT
15 70187 2 SCREW, 10-24 X 1/2 PHTC –F­16 87018 2 WASHER, #10 X 9/16 OD
17 36179 1 GUARD, SPLASH
18 80604 3 RING, RUE CUTTER 1/4 PLTD
19 66116 3 PIN, CLEVIS 1/4” X 3/4” PLTD
20 140232 1 BRACKET ASM, IDLER HANDLE PIVOT
21 73043 1 SPRING, COMP .75 D X 1.5 L X .062 W
22 38281 1 HANDLE ASM, BELT TENSION
23 27063 1 COLLAR, 3/8 SHAFT
24 87030 2 WASHER, .390 I X 3/4 TEFLON
25 57029 2 NUT, 1/4-20 HEX W/STAR WASHER
26 78359 1 TUBE, 13/32 X .049 W X 1.56 L CRS
27 64090 1 PULLEY, 2.88 X 2.25 X .40 CABLE
28 70018 1 SCREW, 1/4-00 X 1.5 HHCS
29 57047 4 NUT, 1/4-20 NYLOCK PLTD
30 27762 1 CABLE, .09 D X 33 SS TENSION
31 80603 1 CLEVIS, 1/4” YOKE END 1/4-28
32 62668 1 PLATE, HANDLE GUIDE
33 - - OPEN
34 70088 6 SCREW, 10-32 X 1/2 PPHMS
35 70329 4 SCREW, 1/4-20 X 3/4
36 38280 1 HANDLE, BELT TENSION VGRE
37 140286 1 BRKT, LIFT LEVER HANDLE
38 36133 1 GRIP, VINYL HANDLE
39 70296 1 SHOULDER BOLT, 5/16 OD X 1/2 L

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

31

REAR TOWER VALVE, ELECTRICAL ASSEMBLIES

232411

HANDLE LOCK DETAIL

2019211420

191814

3171916141514221

PAGE 28

12

10

REAR TOWER

VALVE ASSEMBLY PARTS BREAKDOWN

2469587

(REF.)

TO #17
PAGE

TO #8

1

30

32

VGRE 98954 10/19/02

REAR TOWER ELECTRICAL ASSEMBLIES PARTS LIST

REF PART NO. QTY DESCRIPTION

1 40038 2 HOSEBARB, 1/4 MPT X 3/8 H 45 DEG.

2 84168 1 VALVE ASM, 115V 2-WAY SOLENOID

3 70056 2 SCREW, 6-32 X 1/2 RHMS SS

4 31016 1 ELBOW, 1/4 NPT

5 56048 1 NIPPLE, 1/4 X 1.75

6 56051 1 NIPPLE, 1/4 X 3.25

7 56012 1 NIPPLE, 1/4 FPT QD

8 78308 1 TEE, 1/4 STREET

9 22072 1 COUPLING, 1/4 ANCHOR
10 36020 2 GROMMET, 5/8 ID X 1.12 OD
11 70228 4 SCREW, 10-32 X 1/4 PHMS SS
12 70351 2 SCREW, 10-32 X 3/8 HHTR W/ STAR
13 OPEN - ­14 57106 11 NUT, 8-32 W/STAR WASHER
15 67389 1 RELAY, 120 VAC 10A DPDT
16 27767 1 CONTROLLER, 90 VDC PROPEL
17 78373 1 TRANSFORMER ASM, 115V/24V
18 67382 1 RELAY, DPST-NO 30A 120V/277V
19 57116 6 NUT, 6-32 W/STAR WASHER
20 14020 2 TERMINAL BLOCK, 115V (3-4-3)
21 67029 1 RECTIFER, 115V
22 70488 3 SHOULDER BOLT, 5/16 OD X 3/4 L
23 51184 2 LOCK, HANDLE ADJ.
24 87018 4 WASHER, #10 X 9/16 OD

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

33

REAR TOWER ELECTRICAL COMPONENTS

24

16

PROPEL

22

1613142515421192079

128111031715

23

17

15261272628

HANDLE
ASM.

TO

CONTROLLER

BOARD

34

VGRE 98954 10/19/02

REAR TOWER ELECTRICAL ASSEMBLIES PARTS LIST

REF PART NO. QTY DESCRIPTION

1 27761 1 COVER, REAR VOYAGER 2 TRIMMED

2 54164 1 METER, 120 VAC HOUR NON-RESET

3 72130 1 SWITCH, SPST 2-POSITION ROCKER

4 66133 1 PIN, CLEVIS 3/16” X 7/8”L

5 OPEN - -

6 23100 1 CORD ASM, 12/3 PIGTAIL X 22” YLW

7 57040 1 NUT, 1/2 NPT CONDUIT

8 57132 3 NUT, 3/8-27 DRESS PANEL

9 880186 1 WIRE HARNESS, PROPEL BOARD
10 14717 1 BREAKER, 3A CIRCUIT
11 140207 1 BREAKER, 13A CIRCUIT
12 14949 1 BREAKER, 4A VDE CIRCUIT
13 67273 1 ROD, VOY HANDLE ADJ.
14 51142 1 LEVER, HANDLE LOCK
15 87018 6 WASHER, #10 X 9/16 OD
16 87086 2 WASHER, M10 X 30 PLTD
17 70066 4 SCREW, 10-32 X 3/4 PPHMS
18 OPEN - ­19 39501 1 HOSE, VAC 2” X 43”
20 34308 1 FRAME, REAR W/O PLENUM
21 47200 1 KIT, VOYAGER ADJUSTMENT PLATE
22 78271 1 TUBE, VGR HANDLE ADJ.
23 20046 1 CLAMP, 2.25” WORM GEAR
24 57032 1 NUT, 3/8-16 SERRATED FLG. PLT.
25 80604 1 RING, RUE COTTER 1/4”
26 500549 1 LABEL, CONTROL PANEL
27 500547 1 LABEL, CIRCUIT BREAKER
28 500550 1 LABEL, REAR COVER

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

35

VAC SHOE ASSEMBLY

75654

16

1415241312

9411817201931

2

VAC SHOE ASSEMBLY

(REF.)

REAR OF MAIN

2122239221817

25

25

NOTE: #24 SPRINGS
ATTACH TO #17 EYEBOLT.

36

VGRE 98954 10/19/02

26

FRAME (REF.)

GREASE
ZERK
(REF.)

9

10

VAC SHOE ASSEMBLY PARTS LIST

VAC SHOE

NOTE: USE 90° TOOL

NOTE: SPRING ATTACHES

REF PART NO. QTY DESCRIPTION

1 70351 13 SCREW, 10-32 X 3/8 HHTR W/STAR

2 62391 1 PLATE, VAC SHOE COVER

3 35124 1 GASKET, VGR VAC SHOE PLATE

4 85031 1 VAC SHOE, VGRE 28”

5 87003 4 WASHER, 3/8 ID X 7/8 OD SS

6 89059 2 WHEEL, PT20 SQUEEGEE BUMPER

7 70368 2 SCREW, 3/8-16 X 1-3/4 HHCS

8 140197 1 BRACKET, VAC SHOE LINKAGE PLTD

9 87025 9 WASHER, 1/4 LOCK EXT STAR
10 70011 1 SCREW, 1/4-20 X 5/8 HHCS PLTD
11 05070 2 ARM ASM, SQUEEGEE
12 70298 4 SHOULDER BOLT, 5/16 X 3/8 L
13 87029 4 WASHER, 5/16 FLAT SAE
14 87030 8 WASHER, 3/8 ID X 3/4 OD NYL.
15 57047 4 NUT, 1/4-20 NYLOCK
16 140192 1 BRACKET ASM, VAC SHOE PIVOT
17 70263 3 EYEBOLT, 8-32 X 1; 1/4 EYE PLT
18 57026 2 NUT, 8-32 NYLOCK
19 48031 1 KNOB, VAC SHOE ADJ
20 87018 1 WASHER, #10 X 9/16 OD
21 05003 2 ARM, LOWER VAC CONTROL 2
22 57029 8 NUT, 1/4-28 HEX SS
23 14029 4 BALLJOINT ASM, 1/4-28 HD
24 73426 2 SPRING, EXT. .43D X 2.50L X .047W
25 14820 2 BUSHING, FLANGED 3/4 ID X 7/8 OD
26 87008 1 WASHER, 1/4 ID X 1-1/4 OD PLTD

SERIAL NO.

FROM

NOTES:

FROM CASTER TO VAC SHOE
BRACKET (BOTH SIDES).

CABLE ASM.
(REF.)

TO VERIFY THAT VAC
SHOE IS ADJUSTED
CORRECTLY TO 90°
ANGLE.

NOTE: ANGLE
ADJUSTMENT

NUTS FOR VAC

SHOE

VGRE 98954 10/19/02

37

TANK ASSEMBLY COMPONENTS

15

642446412640

36307829141928189104026

5222664163415391131 AB

16

32 AB

1

13 AB

4234153812

253523

2736

262120

17

37217

24

434533

38

VGRE 98954 06/28/03

TANK, COVER AND HARWARE PARTS LIST

REF PART NO. QTY DESCRIPTION

1 75393 1 TANK ASM, VGRE W/DIAPHRAGM
2 27472 1 COVER, LEFT TANK
3 57022 2 NUT, 3/8-16 LOCK SS
4 27684 1 COVER, FRONT TANK
5 27473 1 COVER, RIGHT TANK
6 87018 12 WASHER, #10 X 9/16 OD
7 27557 1 COVER, SIGHT WINDOW
8 35199 1 GASKET, VGR SIGHT WINDOW

9 62345 1 PLATE, REAR FRAME TANK MOUNT
10 140194 1 BRACKET, RECOVERY HOSE MNTG.
11 57104 6 NUT, 10-24 W/STAR WASHER
12 40090 2 HOSEBARB, 1/4 MPT X 3/8 45°

13A 66251 1 PIVOT ASM, TANK RIGHT
13B 66250 1 PIVOT ASM, TANK LEFT

14 39476 1 HOSE ASM, 2” DIA.
15 70011 5 SCREW, 1/4-20 X 5/8 HHCS
16 41304 2 BRACKET, VOYAGER HINGE
17 20064 2 CLAMP, 2.0” WORM GEAR X .312W
18 20063 1 CLAMP, 1.75” WORM GEAR X .312
19 40051 1 HOSEBARB, 3/4 MPT X 1” HOSE PVC
20 78499 1 TETHER, DRAIN PLUG
21 40019 1 HOSEBARB, 1.5 DOUBLE MCHND.
22 66227 1 PLUG, DRAIN HOSE
23 70481 6 SCREW, 1/4-20 X 3/4 BHCS
24 89059 2 WHEEL, P120 SQG. BUMPER
25 89231 1 BRACKET ASM, GUIDE WHEEL
26 70088 14 SCREW, 1/4-20 X 1/2 FHMS PLTD
27 14899 1 BRACKET, DRAIN HOSE PLUG
28 70201 4 SCREW, 1/4-20 X 3/4 FHMS PLTD
29 20046 1 CLAMP, 2.25” WORM GEAR
30 57047 1 NUT, 1/4 X 20 NYLOCK PLTD

31A 41305 1 HINGE, VGRE DOOR LEFT
31B 41303 1 HINGE, VGRE DOOR RIGHT
32A 50914 1 LABEL, VGRE LOGO LEFT
32B 50913 1 LABEL, VGRE LOGO RIGHT

33 40036 1 HOSEBARB, 1.5 MPT X 1.5
34 87025 8 WASHER, 1/4 LOCK EXT STAR SS
35 87151 6 WASHER, 1/4 SPLIT LOCK
36 39408 1 HOSE, SOLUTION DRAIN W/ STAMP
37 39472 1 HOSE, 1.5 DRAIN X 24”
38 20042 4 CLAMP, 3/8 ID HOSE
39 50500 1 LABEL, WINDSOR LOGO
40 87016 4 WASHER, #10 LOCK EXT STAR
41 40053 1 HOSEBARB, SOL. HOSE MTG
42 57236 2 NUT, 10-32 HEX NYLOCK BLK
43 39451 2 HOSE 3/8 NYLOBRAID X 11
44 70114 2 SCR, #10 X 3/4 TYPE B
45 66380 3 SPACER PLATE

SERIAL NO.

FROM

NOTES:

VGRE 98954 06/28/03

39

DOME AND FLOAT ASSEMBLIES

1110987

6543112215161718

1422211516

VIEW: HARDWARE MOUNTED INSIDE OF TANK

FLOAT ASM.
(REF. #13)

40

19*

VGRE 98954 10/19/02

DOME AND FLOAT ASSEMBLIES PARTS LIST

REF PART NO. QTY DESCRIPTION

1 28056 1 DOME ASM, VGRE
2 35095 1 GASKET, VGRE DOME
3 500009 1 LABEL, WARNING EXPLOSION
4 34140 1 FILTER, VAC INTAKE 10 MESH
5 78122 1 TUBE, 1.5 PVC X 1.88 IN.
6 04032 1 ADAPTOR, 1.5 MPT X 1.5 FS PVC
7 73198 1 SPACER, 2.26 OD X 1.91 D X 25
8 04075 1 ADPATOR, 1.5

9 78211 1 TUBE, 1.5 PVC X 3.31
10 20046 1 CLAMP, 2.25” WORM GEAR
11 39481 1 HOSE, 2” VAC X 20”
12 28054 1 DOME, VGRE TANK
13 34300 1 FLOAT ASSEMBLY SCV
14 70209 2 SCREW, 10-32 X 1.75 PHMS PLTD
15 81379 2 FITTING, SEALED BULKHEAD
16 57044 2 NUT, NYLON 3/8 NPT
17 140193 1 BRACKET, VGRE FLOAT
18 57104 2 NUT, 10-24 W/ STAR WASHER
19 34305 1 FLOAT, SHUT OFF
20 - - OPEN
21 87131 2 WASHER, #80R 310 FLAT W/NEO.
22 20005 1 CLAMP, 5/16 NYLON

SERIAL NO.

FROM

NOTES:

VGRE 98954 10/19/02

41

VOYAGER-E RECOMMENDED SPARE PARTS LIST

PART NO. DESCRIPTION

35095 DOME GASKET
66292 POTENTIOMETER, 10K OHM

MANIFOLD PARTS

PART NO. DESCRIPTION

44060 JET
44051 JET SEAL

BRUSH PARTS

PART NO. DESCRIPTION

11027 BELT, BRUSH

FILTER PARTS

PART NO. DESCRIPTION

73785 SOLUTION SCREEN
59021 GASKET

SERIAL NO.

FROM

SERIAL NO.

FROM

SERIAL NO.

FROM

SERIAL NO.

FROM

NOTES:

NOTES:

NOTES:

NOTES:

ACCESSORY TOOLS

PART NO. DESCRIPTION

SPW SPOTTING WAND

89226 DELUXE PROFESSIONAL WAND

HT HAND TOOL

DHTK DELUXE HAND TOOL KIT

DDH DELUXE DRY HAND TOOL

ESW EXTRACTION SPRAY WAND

FSW FASTRACTION SPRAY WAND

SERIAL NO.

FROM

NOTES:

42

VGRE 98954 10/19/02

WINDSOR INDUSTRIES

New Machine Warranty

Limited Warranty

Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the
original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited
to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use
the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.

6 / 3 / 1 Warranty: 6 Years Polyethylene (PE) Housings, 3 Years Parts, and 1 Year Service Labor

Subject to conditions outlined below, Windsor Industries warrants rotationally molded PE housings and parts on all of its machines to
be free from defects in material and workmanship, under normal use and service for six (6) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects and for up to
three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original
warranty period. (See table below)

Service labor charges are covered for up to one (1) year from the date of purchase through authorized Windsor service provider. No
travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.

Product PE Housing & Parts Non- PE Parts Service Labor Travel

Rider Scrubbers 6 years 3 years 1 years 6 Months
Rider Sweepers 6 years 1 year 1 years 6 Months
Walk Behind Scrubbers 6 years 3 years 1 years 6 Months
Walk Behind Sweepers 6 years 1 year 1 years 6 Months
Extractors 6 years 3 years 1 years ­Polishers / Elec. Burnishers / GH 6 years 3 years 1 years ­Wide Areas Vacuums 6 years 3 years 1 years ­VacPak Vacuums 6 years 1 year 1 year ­Air Movers / Dri-matic / TITANä
Propane Burnishers / Strippers - 2 year 1 year ­Tracer/Flex Sweepers/Scrubbers 6 years 2 year 6 months 90 days

1 year 1 year 1 year -

VERSAMATICÒ
SENSORÒ

Product exceptions and Exclusions:

· Extractor brush motors, pump motors, ALL PC boards and electronics, ALL Vacuum motors (other than VERSAMATICÒ and

SENSORÒ), ALL pumps, and FLEXSOLä diaphragms carry a one (1) year parts and service labor warranty.

· The OnanÒ engines have three (3) year manufacturer’s warranty. The HondaÒ and KawasakiÒ engines have two (2) year
manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at
an authorized service center.

Normal wear items and accessories including, but not limited to, belts, brushes, capacitors, carbon brushes, casters, clutches, cords,
filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires,
propane tanks, and batteries will be warranted for manufacturing defects for 90-days from the purchase date.

The warranty commences on the purchase date by the original end user from an authorized Windsor agent, subject to proof of
purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase
cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Windsor distributor. Parts replaced or
repaired under warranty are guaranteed for the remainder of the original warranty period.

Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 1

Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● [phone] ● 800-444-7654 ● FAX [phone]

Brush motor, Vacuum motor, Belts – 3 years All other parts – 1 year

Vacuum motor, Belts – 2 years All other parts – 1 year

WINDSOR INDUSTRIES

New Machine Warranty

90 Day Warranty Extension Available

Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under
the one-year provision. This applies only to one-year items and does not include 90-day wear items.

This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or
corrosive chemicals or overloading of capacity).

2. Products that have experienced shipping or freight damage.

3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.

4. Excessive time for cleaning units in preparation for repair.

5. Any repairs resulting from poor initial service work or improper diagnosis.

6. Tune-up parts such as plugs, plug wires and condensers.

7. Any design alterations performed by an organization not authorized or specified by Windsor.

8. Battery and charger warranties are handled directly with the manufacturer (TrojanÒ batteries and LesterÒ chargers).

9. High-pressure washing.

10. Electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized Windsor agent from whom the product was purchased.
Windsor Industries, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be
shipped freight prepaid to an authorized Windsor Distributor/Service Center or to the Windsor factory.

Use Of Parts Not Approved By Windsor Industries, Inc. Will Void All Warranties

This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited
warranty in effect at the date of sale to the original purchaser.

Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 2

Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● [phone] ● 800-444-7654 ● FAX [phone]