Vortex Setur-M, SETUR-L User Manual

SETUR-m

Hydraulic Vortex Turbine

user's manual

Welcome to SETUR

Congratulations on your purchase of the SETUR-M Hydraulic Vortex Turbine. We believe you will find it easy to install, moreover, we are confident you will experience years of dependable service.

SETUR turbine has been designed and precision manufactured to provide the most practical and userfriendly system currently available for renewable energy electricity generation.

SETUR turbine uses vortex phenomenon to harness the kinetic energy of water to produce electricity.

This user's manual contains important safety information which will enable you to get the most from your SETUR turbine. Please read this manual thoroughly prior to installation and operation of the equipment. Store this manual where it will be accessible at all times.

When using your SETUR turbine, always exercise due care and operate the equipment in accordance with the manufacturer’s recommendations contained in this and other manuals provided with the turbine. Your SETUR turbine should then deliver years of trouble free service.

If any property loss occurs due to the failure to follow the requirements and instructions of this and other manuals provided with the turbine, Vortex Hydrokinetics LLC will not be liable for it.

DISCLAIMER

UNLESS SPECIFICALLY AGREED TO IN WRITING, VORTEX HYDROKINETICS LLC:

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN THIS USER'S MANUAL OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

TRADEMARK AND COPYRIGHT NOTICE

SETUR Turbine User's Manual. All rights reserved by Vortex Hydrokinetics LLC, including those of reproduction by photocopy and storage in electronic media. This manual is intended for use by the buyer of SETUR turbine only. Commercial use or distribution of the texts, displayed models, diagrams and photos appearing in this product is not permitted. This manual may not be reproduced, stored, transmitted or translated in any form or by means of any medium, in whole or in part, without our prior written permission.

All names, trademarks, product names or other designations given in this manual are or may be legally protected even if this is not labeled as such. SETUR® is a registered trademark of Vortex Hydrokinetics LLC.

SAFETY

Safety must be the primary concern as you plan the location, installation and operation of the turbine. Always be aware of the risks involved with mechanical and electrical installation work. If in doubt about any issue regarding your turbine, please seek further assistance before proceeding. This section addresses safety concerns as required by international standards.

Installation of the SETUR turbine should only be undertaken by suitably competent and qualified personnel. SETUR-M turbine installation does not require specialized tools and lifting equipment.

The inverter included with your turbine may only be installed, maintained, repaired and connected with the SETUR turbine and the electric grid by a trained and qualified electrician. The electrician is responsible for ensuring that the applicable standards and regulations are observed and implemented. Work that could affect the electrical power system of the relevant energy supply company at the site of the hydroelectric energy feed-in may only be carried out by qualified electricians expressly authorized (licensed) by the energy supply company.

MECHANICAL SAFETY HAZARDS

Although SETUR turbine uses bladeless rotor, the main spherical rotor is a potential mechanical

safety risk. When the turbine is operating, the rotor performs precession movements at a

relatively high speed. Never touch the rotor and other moving parts whilst in operation. The turbine is not equipped with the stop switch due to low mechanical hazard level. You must physically stop the water flow through the turbine or remove the turbine entirely from the water flow in order to shut it down.

Ensure that the turbine is installed in a suitable position where nobody can approach it or interfere with the working turbine.

Your SETUR turbine will inevitably be installed in water. This may mean working in water, being

exposed to water and related hazardous conditions e.g. slippery floor and hidden hazards. The

installation site must be fully prepared for hosting the SETUR turbine in a safe manner.

Install your turbine during a fair day without any atmospheric precipitation or extremely cold weather. Do not attempt the installation within the high velocity water streams without other people help, specialized tools and equipment, additional safety measures.

When performing routine inspection or maintenance, always exercise extreme caution.

ELECTRICAL SAFETY HAZARDS

WARNING! An electric shock can be fatal. High danger due to grid voltage and voltage from the turbine that is operational.

➢ Ensure that the turbine is not operational before carrying out any connection work. ➢ Only an authorized electrician is permitted to connect this equipment to the public grid.

The SETUR-M turbine generates a 3-phase alternating current (AC) which is then rectified to direct current (DC), then inverted into a pure sine wave single-phase 220-240 V (110-120 V USA model) alternating current (AC).

WARNING! Incorrect operation or poorly executed work can cause serious injury or damage.

Commissioning of the turbine and inverter may only be carried out by trained personnel in

accordance with the technical regulations.

Caution should always be used when connecting the SETUR turbine to the electric system. Please read and follow the user's manual, installation and operating instructions provided by the inverter manufacturer.

IMPORTANT! Ensure that you have followed the cable-sizing requirements to ensure that the

correct size of transmission cable has been selected. If a cable of insufficient cross-sectional

area is used, heat may build up in the cables causing a potential fire hazard. Using cables of insufficient cross-sectional area may also reduce the power transmission efficiency of the turbine. Always use the largest gauge wires that are practical and affordable. Local, state and/or national electrical codes take precedence over these general recommendations.

Never run the SETUR turbine 'off-load' with the output cables not connected to anything.

WARNING! Adhere to proper grounding techniques as established by your National Electrical

Code. Your SETUR turbine must be installed in accordance with this manual, local and national

codes, rules and regulations. Incorrect installation may void your warranty.

WARNING! NEVER PERFORM ANY ELECTRICAL WORK WHILE STANDING IN WATER OR BEING EXPOSED TO WATER! WEARING WET GLOVES OR CLOTHES IS FORBIDDEN!

Please use common sense when installing and operating your turbine!

EXCLUSION OF LIABILITY

Any use that differs from or goes beyond the stated intended purpose is deemed inappropriate. The manufacturer accepts no liability for any damage resulting from this.

Modifications to the turbine and/or inverter are prohibited. The turbine and inverter may only be

used if safe to operate and in technically perfect condition.

Only a duly authorized representative of Vortex Hydrokinetics LLC may open the hermetically

sealed generator and magnetic coupling enclosures of the turbine.

The turbine and inverter must only be wired by a certified electrician who performs all necessary work in strict compliance with the national and local codes, all applicable standards and regulations.

Work that could affect the electrical power system of the relevant energy supply company at the site of the hydroelectric energy feed-in, may only be carried out by qualified electricians expressly authorized and/or licensed by the energy supply company. The installer must always observe the rules and regulations established by the energy supply company.

Make sure all electrical connections are tight, clean, dry, and protected from weather and

damage. Make sure all fasteners are installed and properly tightened.

Do not operate or work on the equipment if mentally or physically impaired, or after consumption

of alcohol or drugs. Under no circumstances children may operate, install or perform any

maintenance work.

Turbine's Generator and Magnetic Coupling are encapsulated within a hermetically sealed enclosure. Exceptionally strong magnetic force is present inside the enclosure. You can get severely injured by the steel parts violently attracted to the permanent magnets.

Only a duly authorized representative of Vortex Hydrokinetics LLC may open the hermetically sealed generator / magnetic coupling enclosure. Any unauthorized access will immediately terminate the manufacturer's warranty, guaranty and general liability.

➢ Never disconnect the power connections of the generator while the equipment is energized. ➢ Wait at least five minutes before touching any components which are normally live. ➢ After switching off the generator, do not touch it until it has cooled down to ambient temperature.

Any instance of misuse or violation of any of the above stated conditions, requirements and procedures as outlined in this manual will cause the immediate termination of the warranty, guaranty and general liability of the manufacturer.

TABLE OF CONTENT

Welcome to SETUR 2 Disclaimer 2 Trademark and copyright notice 2 Safety 3 Mechanical safety hazards 3 Electrical safety hazards 4 Exclusion of liability 5 Table of content 6

- SETUR-M turbine: Description and Specifications 7

- Specifications and operating environment 8

Limited lifetime warranty 9

- Warranty exclusions 9

- Procedures for obtaining warranty service 11 Serial numbers 12 Regulations and compliance 12 Installation 12

- Requirements 12

- Getting ready 13

- Electrical work 14

- System electrical configuration and wiring 15

- System wiring 15

- Site selection 17

- Turbine mounting 22 Operating your SETUR system efficiently – Maintenance 23

- Commissioning 23

- Maintenance 23 Contact details 24

SETUR-M TURBINE: DESCRIPTION AND SPECIFICATIONS

Your SETUR-M bladeless turbine is an environmentally friendly device that uses vortex phenomenon to harness the kinetic energy of water flow in order to produce electricity. SETUR turbine can be costeffectively used as a standalone self-contained system or in multi-unit hydropower farms.

The SETUR turbine has been in development since 2003. It has won several prestigious international awards since 2008, including Ecological Oscar, E.On Energy Globe Award, in 2014.

SETUR turbine is a versatile power generation system suitable for a wide range of applications. It can be successfully utilized to harness energy of low hydraulic head, low volume, low flow velocity water sources, including

➢ Low head dams ➢ Rivers ➢ Irrigation canals ➢ Urban areas (pipelines and storm water systems) ➢ Ocean currents and tidal streams

SETUR-M turbine 's main parts:

➢ Frame ➢ Confusor ➢ Rotor (hollow sphere) ➢ Generator and Magnetic Coupling (hermetically enclosed)

SPECIFICATIONS AND OPERATING ENVIRONMENT

SETUR-M Turbine

Specifications

SETUR-M

Rated power 0.5 (max 0.75) kW

Rated voltage, AC 50 Hz (EU) / 60 Hz (USA)

- 1 phase 240 V (EU); 120 V (USA)

Maximum continuous output current 8 A

Generator type Permanent magnet generator

h=1 m or v=4 m/s

65 l/s

Water flow intake free flow or via pipe/aqueduct

Mounting frame

Maximum installation depth Fully submerged up to 50 m

Turbine dimensions, mm 505x516x886

Weight, kg 28

Materials Plastics, composites, stainless steel

Operating temperature 0°C (32°F) – 50°C (122°F)

Protection degree IP68

Warranty Limited Lifetime Warranty

Noise < 50 dBA

Hydraulic head or water flow velocity, ≥

Water flow, ≥

IMPORTANT! SETUR turbine must be fully submerged in water to ensure that vortex occurs. Alternatively, the water can be routed to the turbine via a pipe or an aqueduct.

+ 16 hidden pages

Vortex Setur-M, SETUR-L User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual