Vortech Engineering Nissan 350Z Supercharger System 2003-2006, Infinity G35 Supercharger System 2003-2006 User Manual

DP/N: 4NZ020-010 v4.0 01/12/07

1650 Pacific Avenue, Channel Islands CA 93033-9901 • Phone:[phone]

Fax:[phone] • www.vortechsuperchargers.com • M-F 8:00AM - 4:30PM (PST)

ENGINEERING, LLC

Nissan 350Z/

Infinity G35

Supercharger System

Installation Instructions

2003-2006 Model Years

50 State Smog Legal per CARB EO #D-213-25

®

P/N: 4NZ020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN07 v4.0 Nissan 350Z(4NZv4.0)

ii

Take note of the following before proceeding:

1. Proper installation of this supercharger kit requires general automotive
mechanic knowledge and experience.Please browse through each step of
this instruction manual prior to beginning the installatlion to determine if you
should refer the job to a professional installer/technician.Please contact

your dealer or Vortech Engineering for possible installers in your area.

2. This product was designed for use on stock (un-modified, OEM) vehicles. The
PCM (computer), engine, transmission, drive axle ratios and tire O.D.must be stock. If
the vehicle or engine has been modified in any way, check with Vortech prior to installa­tion and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).

4. Always listen for any sign of detonatlion (knocking/pinging) and discontinue hard use

(no boost) until problem is resolved.

5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.

Exclusions from Vortech warranty coverage consideration includes, but
not limited to:

1. Neglect, abuse, lack of maintenance, abnormal operation or improper installatlion.

2. Continued operation with an impaired vehicle or sub-system.

3. The combined use of Vortech components with other modifications such as, but not limit-

ed to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM program­ming or other such changes.

FOREWORD

©2007 VORTECH ENGINEERING, LLC

All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated
into another language in any form, by any means without written permission of Vortech Engineering, LLC.

WARNING

• Extreme care must be taken when driving a supercharged vehicle with the stock
clutch. If clutch slippage is detected, discontinue hard use.Vortech recommends
replacing the stock clutch with a higher capacity unit if slippage occurs.

• Although this kit fits vehicles (except G35 Sedan) with an automatic, the transmis-
sion may not upshift at full throttle when driving in “D” (drive) mode.In order to shift
at full throttle, the transmission must be in the “manual shift” mode and operated by
the driver.Vortech makes no claims as to the reliability of the transmission with the
supercharger installed.

T

his manual provides information on the installation, maintenance and service of the
Vortech supercharger kit expressly designed for this vehicle.All information, illustra-

tions and specifications contained herein are based on the latest product information
available at the time of this publication.Changes to the manual may be made at any time
without notice. Contact Vortech Engineering for any additional information regarding this kit
and any of these modifications at [phone] 8:00am-4:30pm PST.

STOP

P/N: 4NZ020-010

©2007 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

12JAN07 v4.0 Nissan 350Z(4NZv4.0)

iii

TABLE OF CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

TOOL & SUPPLY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

PARTS LIST - ('03-'05 Nissan 350Z) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi

PARTS LIST - ('03-'05 Infinity G35 - All except auto sedan) . . . . . . . . . . . . . . . . . . . . . . . .vii

PARTS LIST - ('05-'06 300hp 350Z & INFINITY G35) . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

1. PREPARATION/REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. OIL DRAIN LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. OIL FEED LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4. THROTTLE BODY DUCTING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. SUPERCHARGER MOUNTING PLATE INSTALLATION..(2003-2005 Standard

Output Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

6. SUPERCHARGER MOUNTING PLATE INSTALLATION (2005 and Later

HO 300hp Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

7.1 FUEL MANAGEMENT UNIT (FMU) RECALIBRATION (2005 G35 Only) . . . . . . . . .10

7.2 FUEL MANAGEMENT UNIT (FMU) AND FUEL PUMP INSTALLATION . . . . . . . . . .10

8. CHARGE COOLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

9. SUPERCHARGER BYPASS VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .13

10. '03-'05 STANDARD ENGINE TIMING CONTROLLER INSTALLATION . . . . . . . . . . .14

11. 2005 “REV-UP” AND 2006 TIMING CONTROLLER INSTALLATION . . . . . . . . . . . . .17

12. FINAL ASSEMBLY AND CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

P/N: 4NZ020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN07 v4.0 Nissan 350Z(4NZv4.0)

iv

This product is protected by state common law, copyright and/or patent.
All legal rights therein are reserved. The design, layout, dimensions,
geometry, and engineering features shown in this product are the exclu­sive property of Vor tech Engineer ing, LLC.This product may not be copied
or duplicated in whole or part, abstractly or fundamentally, intentionally or
fortuitously, nor shall any design, dimension, or other information be incor­porated into any product or apparatus without prior written consent of
Vortech Engineering, LLC.

NOTICE

P/N: 4NZ020-010

©2007 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

12JAN07 v4.0 Nissan 350Z(4NZv4.0)

v

Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner’s Manual (Race Owner’s Manual for the Renegade kit) which includes the
Limited Warranty Program, the Warranty Registration form and return envelope.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of
30-40% and horsepower between 45-55% can be expected with the boost levels specified by Vortech
Engineering. This product is intended for use on healthy, well maintained engines. Installation on a

worn-out or damaged engine is not recommended and may result in failure of the engine as well as
the supercharger.Vortech Engineering is not responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in
procedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vor tech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until
problem is resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehi-

cle. Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change
the oil and filter at least every 3,000 miles.Never attempt to extend the oil change interval beyond

3,000 miles, regardless of oil manufacturer’s claims as potential damage to the supercharger
may result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with

original heat range plugs as specified by the manufacturer and reset timing to factory specifications
(follow the procedures indicated within the factory repair manual and/or as indicated on the factory
underhood emissions tag). Do not use platinum spark plugs unless they are original equipment.
Change spark plugs every 15,000 miles and spark plug wires at least every 50,000 miles.

Nissan 350Z/Infinity G35

Installation Instructions

Congratulations on selecting the best performing and best backed

automotive supercharger available today... the VORTECH® supercharger!

TOOL & SUPPLY REQUIREMENTS

• Ø2.5" Hole Saw

• 1/8", 11/64" Drill Bits

• Drill Motor

• Stepless Clamp Crimping Pliers

• Seal Cutter

• Gasket Scraper

• Silicone RTV (Permatex Ultra Grey: 82194 or equivalent)

• Factory Repair Manual (Recommended)

• 3/8" Socket and Drive Set: SAE & Metric

• 1/2" Socket and Drive Set: SAE & Metric

• 3/8" NPT Tap and Handle

• Open End Wrenches: SAE & Metric

• Center Punch

• Springlock 5/16" Fuel Fitting Disconnect Tool

• 5 Quar ts SH/CF Rated Quality Engine Oil

• Oil Filter and Wrench

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Heavy Grease

• Silicone Sealer

• Drill Motor

• 1/8", 3/16" Drill Bits

• Hex Key Wrench Set

• Wire Strippers and Crimpers

• Utility Knife

If it has been 20,000 miles or more since your vehicle’s last spark plug change,then you will also need:

• Spark plug socket

• NEW spark plugs

®

ENGINEERING, LLC

P/N: 4NZ020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN07 v4.0 Nissan 350Z(4NZv4.0)

vi

2E229-030 V2SQ ASY, 350Z SATIN 1

4GR033-028 S/C PULLEY, 28-TOOTH, C5 1
2A042-075 BELT, GATES 600-8MGT-20 1
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-128 3/8-24 x 1.25" GR8 FLATHEAD CS 1

4NZ110-033 MTG PLATE ASY 350Z 1

2A017-028 SPACER, .500" x .294"L 1
2A017-029 SPACER, .500" x 1.175"L 2
2A017-103-110 SPACER, COG IDLER, 1.1"L 350Z 1
2A017-103-602 SPACER, 350Z MTG PLATE .602"L 1
2A017-462 SPACER, IDLER 6-RIB .462"L 4
2A036-333 S/C PULLEY 3.33" 6-GROOVE 1
2A040-011 PULLEY RETAINER S/C 2
2A046-935 BELT, 4060935-GOODYEAR 1
2D070-159 LARGE BEARING, EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULLEY, 6-RIB SMOOTH 3" FLANGD 1
4GF016-160 PULLEY, 3" IDLER, RIBBED 2
4GR032-032 PULLEY, 32-TOOTH JKSHFT, DRIVEN 1
4GR116-300 IDLER ASY, 20mm BELT 1
4NZ010-033 MTG PLATE, S/C, 350Z 1
4NZ030-041 BRG HSG, 350Z 1
7A312-152 5/16-18 x 1.5" SHCS 4
7A375-100 3/8-16 x 1" HXHD 4
7B375-075 3/8-24 x 3/4" GR8 HXHD BOLT 1
7B375-150 3/8-24 x 1-1/2" HX CLS 1
7C012-050 12mm x 1.75" x 50mm HXHD BOLT 1
7C012-110 M12 x 1.75" x 110 HHCS 1
7C060-020 M6 x 1.0" x 20mm HHCS 2
7C060-025 M6 x 1.00" x 25mm HX 1
7C060-070 M6 x 1.0" x 70 HXHD GR8.8 PLT 2
7G010-175 12mm x 1.75" NUT 1
7J006-093 6mm WASHER, PLATED 5
7J012-092 12mm WASHER, FLAT 1
7K375-040 3/8"AN960 FLAT WASHER 6
7U100-069 KEY, 3/16" SQUARE x .73" LONG 1
7U100-073 KEY, 3/16" SQUARE x 1.375" LONG 1
7U100-084 SNAP RING, V9 1
7X100-027 WAVE WASHER-LARGE (V-2) 1

4NZ130-026 OIL FEED LINE ASY, 350Z 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 1
7P125-005 1/8"NPT STR. x -4 JIC FTG 1
7P125-034 1/8"NPT x 1/8"NPT STRT T 1
7P125-125 FTG, 1/8"NPT FEM x 1/8"BSPT MALE 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1

4NZ130-036 OIL DRAIN LINE ASY, 350Z 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7R001-008 #8 STNLS HOSE CLAMP 2
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'
7U100-066 TIE-WRAP, 11" NYLON 5

PART NO.

DESCRIPTION QTY. PAR

T NUMBER DESCRIPTION QTY.

8N101-350 CHARGE AIR COOLER, 350Z 1
4NZ112-010 DISCHARGE ASY, 350Z 1

4NZ010-020 BRKT, CLR MTG, 350Z 1
4NZ012-010 TUBE, S/C OUTLET, 350Z 1
4NZ012-030 TUBE, CLR OUTLET, 350Z 1
4NZ012-040 TUBE, COOLER UP PIPE, 350Z 1
4NZ012-060 TUBE, MAF OUTLET, 350Z 1
4NZ112-020 TUBE ASY, COOLER INLET, 350Z 1
4NZ112-050 TUBE ASY, MAF INLET, 350Z 1
7A250-074 1/4-20 x 3/4" HXHD 2
7J250-001 1/4"SAE WASHER 2
7R002-040 #40 STAINLESS HOSE CLAMP 10
7R002-044 #44 SAE TYPE “F” SS HOSE CLAMP 2
7R002-048 #48 SAE TYPE “F” SS HOSE CLAMP 4
7S250-200 2-1/2" x 2" SLEEVE 2
7S250-300 HOSE, HI-TEMP, 2.50"ID x 3.00" 2
7S275-251 REDUCER, 2.75" TO 2.50" 2
7S300-200 3" x 2" SLEEVE 2
8D204-011 RACE BLOWOFF VALVE-BLUE 1
8N010-070 BRACKET, PUMP-TO-TANK, MTG, LS1 2
8N100-001 NYLON MOUNTING KIT 1

4NZ112-350 INLET ASY, 350Z 1

7P625-016 5/8" HOSE UNION, BARBED ENDS 1
7P625-091 5/8" x 5/8" x 90° BARB ELBOW 1
7U033-000 5/8" FUEL/PCV HOSE 30"
8H040-350 AIR FILTER, 3.5" FLG x 4.5"L, OFFSET 1

4NZ238-088 FMU w/LINES, w/SPRING, 350Z 1

6Z050-191 FMU WASHER, 8:1/24 LB. PLATED 1
6Z070-030 FMU 8:1 RING SPACER 1
7E010-075 #12 x 3/4" SHT METL SCRW HEX 2
7P156-082 5/32" TEE 1
7P312-005 5/16" FEMALE FUEL CNCT 1
7P312-007 FUEL FITTING, MALE 1
7R004-001 STEPLESS CLAMP, 15.7-70 4
7U030-046 5/32" VACUUM LINE 7'
7U031-018 5/16" FUEL HSE HI-PSR 2.5'
7U031-018 5/16" FUEL HSE HI-PSR 1.25'
7U100-096 ROLL PIN, 3/16" x 1/2", SS 1

4NZ101-002 FUEL PUMP ASY, INLINE, 350Z 1

5W001-045 16-14GA RING TERM .17" HOLE 1
5W001-005 3/8" PLASTIC WIRE LOOM 6'
5W001-011 16-14GA RING TERM .26" HOLE 1
5W014-030 14GA STRD WIRE BLACK 0.5'
7P312-017 5/16" HOSE BARB TO PBURG OUT 1
7E010-075 #12 x 3/4" SHT METAL SCREW HEX 2
8F001-068 PUMP, FUEL 1
7P312-082 5/16" TEE HOSE BARB 2
7R003-027 ADEL CLAMP, 1-11/16" 2
7R004-001 STEPLESS CLAMP, 15.7-70 8
7U031-018 5/16" FUEL HSE HI-PSR 5.5'
7U100-044 TIE-WRAP, 4" NYLON 10
7U100-055 TIE-WRAP, 6" NYLON 5

5A001-351 TIMING CONTROL BOX, 350Z 1

5W001-017 3/8" RING TERMINAL 12GA. 1
7U375-001 VELCRO-HOOK 1" BLACK 0.22YD
7U375-002 VELCRO-LATCH 1" BLACK 0.22YD
7P156-082 5/32" TEE 1
7P156-119 5/32" UNION (Ø.156"OD) 1

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts

immediately.

2003-2005 Standard Engine Nissan 350Z

Part No. 2003-2004 MY: 4NZ218-010SQ

Part No. 2005 MY: 4NZ218-050SQ

®

ENGINEERING, LLC

PARTS LIST

P/N: 4NZ020-010

©2007 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

12JAN07 v4.0 Nissan 350Z(4NZv4.0)

vii

ENGINEERING, LLC

PAR

T NO. DESCRIPTION QTY.

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts

immediately.

PARTS LIST

2E229-030 V2SQ ASY, 350Z SATIN* 1
4NZ110-033 MTG PLATE ASY 350Z* 1
4NZ130-026 OIL FEED LINE ASY, 350Z* 1
4NZ130-036 OIL DRAIN LINE ASY, 350Z* 1
8N101-350 CHARGE AIR COOLER, 350Z* 1
4NZ112-010 DISCHARGE ASY, 350Z* 1
4NZ112-035 INLET ASY, G35 1

7P625-016 5/8" HOSE UNION, BARBED ENDS 1
7P625-091 5/8" x 5/8" x 90° BARB ELBOW 1
7U033-000 5/8" FUEL/PCV HOSE 30"
8H040-035 AIR FILTER, 3.5" FLG x 3.0"L, OFFSET, G35 1

4NZ238-078 FMU 7:1 (w/6:1) w/SPRING, '05 1

6Z050-161 FMU WASHER 6:1 1
6Z070-010 FMU 6:1 RING SPACER 1
7E010-075 #12 x 3/4" SHT METL SCRW HEX 2
7P156-082 5/32" TEE 1
7P312-005 5/16" FEMALE FUEL CNCT 1
7P312-007 FUEL FITTING, MALE 1
7R004-001 STEPLESS CLAMP, 15.7-70 4
7U030-046 5/32" VACUUM LINE 7'
7U031-018 5/16" FUEL HSE HI-PSR 2.5'
7U031-018 5/16" FUEL HSE HI-PSR 1.25'
7U100-096 ROLL PIN, 3/16" x 1/2", SS 1

4NZ101-500 FUEL PUMP ASY, INLINE, 350Z* 1
5A001-354 TIMING CONTROL BOX, '05 G35* 1
5A001-352 TIMING CONTROL BOX, '04 G35* 1
5A001-353 TIMING CONTROL BOX, '03 G35* 1
4NZ101-010 SUPPORT PARTS ASY, '05 G35 AUTO 1

7A250-101 1/4-20 x 1" HHCS 1
7F250-021 1/4-20 NYLOCK NUT 1
7J250-001 1/4"SAE WASHER 2
7U032-020 HOSE, 3/8"ID PWRSTR 48"

*See page “vi” For Individual Components

'03-'05 Standard Engine Infinity G35(All except auto sedan)

Part No. 2005 MY: 4NZ218-050SQ / Part No. 2004 MY: 4NZ218-020SQ /

Part No. 2003 MY: 4NZ218-030SQ

®

P/N: 4NZ020-010
©2007 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN07 v4.0 Nissan 350Z(4NZv4.0)

viii

2E229-120 V2SQ ASY, 300HP 350Z SATIN 1

4GR033-032 PULLEY, SC, 20mm 32T 1
2A042-070 BELT, GATES 560-8MGT-20 1

4NZ110-044 MTG PLATE ASY 300HP 1

2A017-029 SPACER, .500" x 1.175"L 2
2A017-103-110 SPACER, COG IDLER, 1.1"L 350Z 1
2A017-103-602 SPACER, 350Z MTG PLATE .602"L 1
2A017-462 SPACER, IDLER 6-RIB .462"L 5
2A036-312 S/C PULLEY 3.12" 6-GROOVE 1
2A040-011 PULLEY RETAINER S/C 2
2A046-935 BELT, 4060935-GOODYEAR 1
2D070-159 LARGE BEARING, EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900 1
4FA016-171 DUST COVER (IDLER PULLEY) 3
4GF016-160 PULLEY, 3" IDLER-RIBBED 1
1210517 IDLER, PLY. 2.5" SMOOTH, ASY 3
4GR033-034 PULLEY, 34-TOOTH 1
4GR116-300 IDLER ASY, 20mm BELT 1
4NZ010-044 MTG PLATE, S/C 300HP 1
4NZ030-041 BRG HSG, 350Z 1
7A312-152 5/16-18 x 1.5" SHCS 4
7A375-178 3/8-16 x 1-3/4" HXHD 4
7B375-150 3/8-24 x 1-1/2" HXCL 2
7C012-040 12mm x 1.75" x 40mm HXHD BOLT 3
7C012-110 M12 x 1.75" x 110 HHCS 1
7C012-020 M6 x 1.0" x 20mm HHCS 3
7C060-070 M6 x 1.0" x 70 HXHD GR8.8 PLT 2
7G010-175 12mm x 1.75" NUT 1
7J006-093 6mm WASHER, PLATED 5
7J012-092 12mm WASHER, FLAT 1
7K375-040 3/8"AN960 FLAT WASHER 6
7U100-073 KEY, 3/16" SQUARE x 1.375"LONG 2
7U100-084 SNAP RING, V9 1
7X100-027 WAVE WASHER-LARGE (V-2) 1

4NZ130-036 OIL DRAIN LINE ASY, 350Z* 1
8N101-350 CHARGE AIR COOLER, 350Z* 1
4NZ112-010 DISCHARGE ASY, 350Z* 1
4NZ112-035 INLET ASY, G35* 1

7P625-016 5/8" HOSE UNION, BARBED ENDS 1
7P625-091 5/8" x 5/8" x 90° BARB ELB0W 1
7U033-000 5/8" FUEL/PCV HOSE 30"
8H040-035 AIR FILTER, 3/5" FLG x 3.0"L, OFFSET, G35 1

4NZ238-108 FMU 10:1, w/LINES, NO/SPRING, 350Z 1
4NZ101-500 FUEL PUMP ASY, INLINE, 350Z* 1
5A003-126 TIMING CONTROL BOX, PRGM 1
4NZ101-010 SUPPORT PARTS ASY, '05 G35 AUTO 1

7A250-101 1/4-20 x 1" HHCS 1
7F250-021 1/4-20 NYLOCK NUT 1
7J250-001 1/4"SAE WASHER 2
7U032-020 HOSE, 3/8"ID PWRSTR 48"

8F101-350 RELAY ASY, 350Z FUEL PUMP 1

5W001-005 3/8" PLASTIC WIRE LOOM 8'
5W001-010 16-14GA FEMALE SLIDE INSULATED 2
5W001-016 RELAY, BOSCH 1
5W001-040 12-10GA FEMALE SLIDE INSULATED 2
5W001-046 16-14GA RING TERM .33" HOLE 2
5W001-054 16GA FUSE HOLDER 1
5W014-010 14GA STRD WIRE RED, UL1015 7'
5W014-030 14GA STRD WIRE BLACK 1'
5W014-030 14GA STRD WIRE BLACK 7'

*See page “vi” For Individual Components

PAR

T NO. DESCRIPTION QTY.

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts

immediately.

PARTS LIST

ENGINEERING, LLC

2005-2006 “Rev-Up” 350Z & Infinity G35

Part No. 4NZ218-060SQ

®

P/N: 4NZ020-010

©2007 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

12JAN07 v4.0 Nissan 350Z(4NZv4.0)

1

A. Open doors (to retract windows) and discon-

nect the battery negative cable. Close doors.

B. Remove the strut tower brace if equipped

(optional).

C. Remove the plastic engine cover and set

aside.

D. Remove the valve cover breather hose from

the factory air inlet duct. Remove the air filter
and all ducting up to the throttle body. Unplug
the MAF (mass air flow sensor) and remove it
from the air filter housing. Set it aside for later
use along with its O-ring.

E. Remove the splash pan from the bottom of

the vehicle and set aside.

F. Loosen the accessor y dr ive belt tensioner

idler center nut. From underneath the vehicle,
turn the tensioner screw counter-clockwise
until it stops. Remove the accessory drive
belt.

G. Remove and discard the two brackets secur-

ing the large wiring loom on the top of the
engine.

H. Remove the bracket (if equipped) securing

the 5/8" I.D. coolant hose to the front of the
engine.

I. Remove and set aside the driver’s side 12mm

screw for later use. (See Fig. 1-b.)

J. Remove the two engine cover screws from

the positions shown. (See Fig. 1-a.)

K. 350Z: Remove the small engine air inlet duct

that protrudes through the radiator core sup­port.

L. From underneath the vehicle, remove and

discard the power steering cooler brackets
located in front of the radiator.

M. 350Z Convertibles only: Locate and remove

the chassis vibration damper and mount on
the driver’s side frame rail next to the sway
bar mount.This provides a path for Charge
Air Cooler ducting.

1. PREPARATION/REMOVAL

Fig. 1-a

REMOVE FACTORY

SCREWS

Fig. 1-b

REMOVE AND

SET ASIDE