2010 CAMARO COG DRIVE UPGRADE
®
Installation Instructions
DP/N: 007123
2010 CAMARO SS (LS3 & L99)
P/N: 4GE118-010, 4GE118-020, 4GE118-030
ENGINEERING, LLC
1650 Pacific Avenue, Channel Islands, CA 93033-9901 • Phone 805 247-0226
Fax: 805 247-0669 • www.vortechsuperchargers.com • M-F 8:00 AM - 4:30 PM (PST)
02/11/10
FOREWORD
STOP
This manual provides information on the installation, maintenance and service of the
Vortech supercharger kit expressly designed for this vehicle. All information, illustrations
and specifications contained herein are based on the latest product information available at
the time of this publication. Changes to the manual may be made at any time without
notice. Contact Vortech Engineering for any additional information regarding this kit and
any of these modifications at (805) 247-0226 8:00am-4:30pm PST.
Take note of the following before proceeding:
1. Proper installation of this supercharger kit requires general automo-
tive mechanic knowledge and experience. Please browse through each
step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician.
Please contact your dealer or Vortech Engineering for possible installers
in your area.
2. This product was designed for use on stock (un-modified, OEM)
vehicles. The PCM (computer), engine, transmission, drive axle
ratios and tire O.D. must be stock. If the vehicle or engine has been modi-
fied in any way, check with Vortech prior to installation and use of this product.
3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).
4. Always listen for any sign of detonatlion (knocking/pinging) and discontinue hard
use (no boost) until the problem is resolved.
5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.
Exclusions from Vortech warranty coverage considerations
include, but not limited to:
1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.
2. Continued operation with an impaired vehicle or sub-system.
3. The combined use of Vortech components with other modifications such as, but
not limited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party
PCM programming or other such changes.
DP/N: 007123v1.0
© 2010 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured.
11FEB2010 50MM COG UPGRADE
©2010 VORTECH ENGINEERING, LLC
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into
another language in any form, by any means without written permission of Vortech Engineering, LLC.
iiii
TABLE OF CONTENTS
FORWORD ................................................................ii
TABLE OF CONTENTS ................................................... iii
TOOL & SUPPLY REQUIREMENTS ........................................ iv
PARTS LIST 75T/30T (4GE118-010) ........................................v
PARTS LIST 75T/32T (4GE118-020) ....................................... vi
PARTS LIST 75T/34T (4GE118-030) .......................................vii
1. PREPARATION AND REMOVAL ...........................................1
2. HARDWARE INSTALLATION ..............................................5
3. BELT INSTALLATION AND TENSIONING ....................................8
4. FINAL ASSEMBLY ......................................................9
5. FINAL CHECK.........................................................10
© 2010 Vortech Engineering, LLC
iiiiii
All Rights Reserved, Intl. Copr. Secured.
11FEB2010 50MM COG UPGRADE
DP/N: 007123v1.0
VORTECH 50MM COG DRIVE UPGRADE
Installation Instructions
2010 CHEVROLET CAMARO SS
Before beginning this installation,
please read through this entire instruction booklet
The Vortech 2010 Camaro 50mm cog drive upgrade was designed specifically for use
on 2010 Chevrolet Camaro SS vehicles equipped with a supercharger to support applications with increased horsepower over the basic kit. As with any power enhancing
product, this unit is intended for use on healthy, well-maintained engines. Vortech
Engineering is not responsible for engine damage. Installation on new vehicles will not
harm or adversely affect the break-in period so long as factory break-in procedures are
followed.
For best performance and continued durability, please take a note of the following key
points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. Always listen for any sign of detonation (pinging) and discontinue hard use (no
boost) until problem is resolved.
**IMPORTANT NOTE**
This supercharger drive system is designed for use ONLY on vehicles equipped with
“heavy-duty” Vortech supercharger units (designated with RACE on the supercharger
serial tag). Also, when employing a cog drive system, a Vortech race bypass valve
must be used; this is crucial to maintain proper supercharger performance and longevity. Make sure that the proper supercharger pulley ratios are selected for your particular application and supercharger type. Call Vortech with any questions regarding maximum recommended supercharger speeds.
TOOL & SUPPLY REQUIREMENTS:
• Open End Wrenches (3/4”)
• 3/8” Ratchet
• 1/2" Breaker Bar or Ratchet
• 5/16", 3/8", 9/16, 17mm, and 3/4” Sockets
• Flat #2 Screwdriver
• Hammer
• Allen Wrench, Standard Set
• Utility Knife
• Heat Gun/Propane Torch
DP/N: 007123v1.0
© 2010 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured.
11FEB2010 50MM COG UPGRADE
iviv
2010 CAMARO COG DRIVE UPGRADE
50MM COG, 75T CRANK / 30T S/C PULLEY
Part No. 4GE118-010
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit.
Report any shortages or damaged parts immediately.
PART NO. DESCRIPTION QTY
4GE118-010 DRIVE ASSY, 75T/30T COG 50MM UPGRADE
7B500-325 ARBOR, S/C TENS PLY 1
7PA375-500 SCREW, IDLER ADJUST, 5.00" 1
4PFA010-031 BRACKT, IDLER ADJUST SCREW 1
7F500-020 1/2"-20 HEX JAM NUT GR5 ZINC 1
7A250-100 1/4-20 X 1 FLAT ALLEN 2
4FP116-020 IDLER W/BRNG ASSY, 50MM 1
2A032-030 S/C PULLEY, 30T (50MM) 1
4MA018-075 CRANK PLY, 75T GT 8MM X 2.5W 1
7C010-057 M10 X 1.5 X 55MM HX HD CL10.9 2
4FD017-011 PILOT, 6203/5 BRG, 1/2 SCREW 1
4GE017-031 IDLER SPACER, 50MM COG, 2010 C 1
2A042-161 BELT, POWERGRIP GT2 1600 X 8M 1
007123 INSTR, 2010 CAMARO 50MM COG UP 1
7K437-001 7/16" AN WASHER 2
7U100-071 KEY, 3/16 SQUARE X 1-1/8 LONG 1
2A040-011 PULLEY RETAINER 1
7B375-200 3/8-24 X 2" GR8 BOLT 1
7K375-040 3/8 AN960 FLAT WASHER PLT 1
© 2010 Vortech Engineering, LLC
v
All Rights Reserved, Intl. Copr. Secured.
11FEB2010 50MM COG UPGRADE
DP/N: 007123v1.0
2010 CAMARO COG DRIVE UPGRADE
50MM COG, 75T CRANK / 32T S/C PULLEY
Part No. 4GE118-020
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit.
Report any shortages or damaged parts immediately.
PART NO. DESCRIPTION QTY
4GE118-020 DRIVE ASSY, 75T/32T COG 50MM UPGRADE
7B500-325 ARBOR, S/C TENS PLY 1
7PA375-500 SCREW, IDLER ADJUST, 5.00" 1
4PFA010-031 BRACKT, IDLER ADJUST SCREW 1
7F500-020 1/2"-20 HEX JAM NUT GR5 ZINC 1
7A250-100 1/4-20 X 1 FLAT ALLEN 2
4FP116-020 IDLER W/BRNG ASSY, 50MM 1
2A032-032 S/C PULLEY, 32T (50MM) 1
4MA018-075 CRANK PLY, 75T GT 8MM X 2.5W 1
7C010-057 M10 X 1.5 X 55MM HX HD CL10.9 2
4FD017-011 PILOT, 6203/5 BRG, 1/2 SCREW 1
4GE017-031 IDLER SPACER, 50MM COG, 2010 C 1
2A042-161 BELT, POWERGRIP GT2 1600 X 8M 1
007123 INSTR, 2010 CAMARO 50MM COG UP 1
7K437-001 7/16" AN WASHER 2
7U100-071 KEY, 3/16 SQUARE X 1-1/8 LONG 1
2A040-011 PULLEY RETAINER 1
7B375-200 3/8-24 X 2" GR8 BOLT 1
7K375-040 3/8 AN960 FLAT WASHER PLT 1
DP/N: 007123v1.0
© 2010 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured.
11FEB2010 50MM COG UPGRADE
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