Vortech 2013 Scion FR-S and Subaru BRZ User Manual

2013 Scion FR-S and Subaru BRZ

Supercharger System Installation Instructions

2013 MODEL YEAR*

*Legal in California only for racing vehicles which may never be used upon a highway.

1650 Pacific Avenue, Channel Islands, CA., 93033-9901 • Phone: 805 247-0226 • Fax: 805 247-0669 • vortechsuperchargers.com • M-F 7:00AM - 3:30PM (PST)

DP/N: 4TF020-010 - v2.1 05/14/2013

FOREWORD

This manual provides information on the installation, maintenance and service of the Vortech supercharger kit expressly designed for this vehicle. All information, illustrations and specifications contained herein are based on the latest product information available at the time of this publication.

Take note of the following before proceeding:

1. Proper installation of this supercharger kit requires general automotive mechanic knowledge and experience. Please browse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician. Please contact your dealer or Vortech Engineering for possible installers in your area.

2. This product was designed for use on stock (un-modified, OEM) vehicles. The PCM (computer), engine, trans- mission, drive axle ratios and tire O.D. must be stock. If the vehicle or engine has been modified in any way, check with Vortech prior to installation and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).

4. Always listen for any sign of detonation (knocking/pinging) and discontinue hard use (no boost) until the

problem is resolved.

5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.

Exclusions from Vortech warranty coverage considerations include, but not limited to:

Changes to the manual may be made at any time without notice. Contact Vortech Engineering for any additional information regarding this kit and any of these modifications at (805) 247-0226 7am-3:30pm PST.

1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.

2. Continued operation with an impaired vehicle or sub-system.

3. The combined use of Vortech components with other modifications such as, but not limited to, exhaust

headers, aftermarket camshafts, nitrous oxide, third party PCM programming or other such changes.

into another language in any form, by any means without written permission of Vortech Engineering, Inc.

TABLE OF CONTENTS

FOREWORD ..........................................................................................................................................................ii

TABLE OF CONTENTS ......................................................................................................................................iii

TOOL & SUPPLY REQUIREMENTS ............................................................................................................... v

PARTS LIST, 4TF218-014L & 4TF218-114L ................................................................................................ vi

1. ECU RE-FLASH (COMPLETE KITS ONLY) ........................................................................................ 1

2. PREPERATION/REMOVAL ......................................................................................................................8

3. MOUNTING BRACKET AND SUPERCHARGER INSTALLATION ............................................. 10

4. CHARGE AIR COOLER INSTALLATION ...........................................................................................18

5. MAF HARNESS EXTENSION ................................................................................................................. 25

6. WINDSHIELD WASHER RESERVOIR INSTALLATION ................................................................27

7. CHARGE AIR COOLER TUBE INSTALLATION ............................................................................... 31

8. COMPRESSOR BYPASS VALVE INSTALLATION ........................................................................... 34

9. PCV VALVE INSTALLATION ..................................................................................................................35

10. AIR INLET INSTALLATION ..................................................................................................................... 36

11. FINAL CHECK ...............................................................................................................................................39

12. APPENDIX ....................................................................................................................................................40

INTERACTIVE PDF

This is an interactive Adobe PDF. Clicking on the table of contents takes you to your desired page. All photos or drawings contained within link to higher resolution versions found on our server. You will be told you are being directed to an outside source.

iii

This product is protected by state common law, copyright and/or patent. All legal rights therein are reserved. The design, layout, dimensions, geometry and engineering features shown in this product are the exclusive property of Vortech Engineering, Inc. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or apparatus without prior written consent of Vortech Engineering, Inc.

SCION FR-S AND SUBARU BRZ

ENGINEERING, INC.

Installation Instructions

Congratulations on selecting the best performing and best backed automotive supercharger

available today... the VORTECH® Supercharger!

Before beginning this installation, please read through this entire instruction booklet and the Street Supercharger System Owner's Manual which includes the Automotive Limited Warranties Program and the Warranty Registration form.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 30-35% and horsepower of 35-45% can be expected with the boost levels specified by Vortech Engineering. This product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not recommended and may result in failure of the engine as well as the supercharger. Vortech Engineering is not responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in procedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle. Thereafter, always use a manufacture-rated, high grade engine oil or a high quality synthetic, and change the oil and filter every 3,000 miles or less. Never attempt to extend the oil change interval beyond 3,000 miles, regardless of oil manufacturer's claims as potential damage to the supercharger may result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 30,000 miles with original heat range plugs as specified by the manufacturer and reset timing to factory specifications (follow the procedures indicated within the factory repair manual and/or as indicated on the factory underhood emissions tag). Do not use platinum spark plugs unless they are original equipment. Change spark plugs every at least 30,000 miles and spark plug wires at least every 50,000 miles.

TOOL & SUPPLY REQUIREMENTS

• Factory Repair Manual

• 3/8" Socket and Drive Set: SAE & Metric

• Adjustable Wrench

• Open End Wrenches: SAE & Metric

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Drill Motor

• 1/4" Drill Bit

• Tin snips or light-duty grinder

• Wire Strippers and Crimpers

• Utility Knife

• Soldering gun and solde

If your vehicle has in excess of 30,000 miles since its last spark plug change, then you will also need:

• Spark Plug Socket

• NEW Spark Plugs

2013 SCION FR-S TUNER SYSTEM

Part No. 4TF218-014L / 4TF218-114L

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PARTS LIST

PART NO. DESCRIPTION ..............................................QTY

008110 SMALL SILVER DIE CUT DECAL ................................. 2

008130 LICENSE PLATE FRAME, VORTECH .......................... 1

008447 1 YR S/C STRT INFO PKG ASY VOR .......................... 1

009035 S/C LUBE, BOTTLED, VORT 3-PACK ......................... 1

2F369-014 S/C ASY, 2013 SCION FR-S .......................................... 1

4TF020-010 INSTR MAN, 2013 SCION FR-S BRZ ........................... 1

4TF110-044 MTG BRKT ASSY, 2013 SCION FR-S .......................... 1

4TF112-010 AIR INLET ASSY, 2013 SCION FR-S ............................ 1

4TF212-030 DISCH ASSY, 2013 SCION FR-S .................................. 1

8N101-354 CHARGE AIR COOLER, SCION FR-S ......................... 1

4TF218-014L ONLY INCLUDES BELOW ITEMS

5A001-130 TUNING KIT ASSEMBLY, ECUTEK .............................. 1

4TF212-030 DISCH ASSY, 2013 SCION FR-S .................................. 1

4TF010-160 TAB, PANL SUPPORT ........................................................................ 2

4TF010-170 BRACKET, TUBE D ............................................................................. 1

4TF010-180 MNT TAB, DISCH TUBE A .................................................................. 1

4TF012-060 DISCH TUBE B .................................................................................. 1

4TF112-030 DISCH TUBE A ASSY ......................................................................... 1

4TF112-040 DISCH TUBE C ASY ........................................................................... 1

4TF112-050 DISCH TUBE D ASSY ......................................................................... 1

5W001-032 1/4" PLASTIC WIRE LOOM ............................................................. 48"

5W001-095 1/8" HT-SHRINK TUBING ................................................................1.5'

5W022-020 22GA STRD WIRE,BLACK .................................................................4'

5W022-030 22GA STRD WIRE, RED ....................................................................4'

5W022-040 22GA STRD WIRE,GREEN ................................................................4'

5W022-060 22GA STRD WIRE, BLUE ...................................................................4'

5W022-250 22GA STRD WRE WH/BLU ................................................................4'

7A250-051 1/4-20 X .50 HHCS ............................................................................ 4

7C040-008 M4-.7X8MM SCHD SS ........................................................................ 2

7C060-013 M6 X 1.0 X 12MM FLG HD ................................................................ 2

7C060-016 M6 X 1.0 X 16 HXHD .......................................................................... 2

7C060-026 M6 X 1.0 X 25MM, FLG HD ................................................................ 4

7E014-075 #14 X .75 HEX HD SHEETMETAL SC ............................................... 4

7F006-093 NUT, M6 X 1.0, NYLOCK .................................................................... 7

7F106-080 NUT PLATE, 2X M6 ............................................................................ 1

7J006-093 6MM WASHER ...................................................................................11

PART NO. DESCRIPTION ..............................................QTY

4TF212-030 DISCH ASSY, 2013 SCION FR-S ......................... cont’d.

7J250-001 1/4 WASHER, SA ................................................................................ 4

7P375-156 3/8"X3/8"X5/32"MALE BARB TEE ...................................................... 1

7P375-378 VALVE, CHECK, 3/8 BARB X 3/8 ...................................................... 1

7PS251-250 SLEEVE, 2.5"D X 2.5"L STRAIGHT .................................................... 3

7PS251-300 SLEEVE, 2.5"D X 3"L BUMP .............................................................. 2

7PS300-250 REDUCER, BLK 3.0-2.50.................................................................... 1

7PS301-175 SLEEVE, 3"D X 1.75"L STRAIGHT ..................................................... 1

7R002-016 #16 SAE TYPE F SS HOSE CLAMP .................................................. 2

7R002-036 #36 SAE TYPE F SS HOSE CLAMP ................................................ 14

7R002-048 #48 SAE TYPE F SS HOSE CLAMP .................................................. 3

7R003-008 ADEL CLAMP, 1/2" ID ......................................................................... 1

7R004-002 STEPLESS CLAMP, 17.0-70 ............................................................... 2

7R009-012 CLAMP, SPRING, .75" ........................................................................ 2

7U030-046 5/32" VACUUM LINE ...........................................................................3'

7U034-016 1" GS HTER HOSE ......................................................................0.208'

7U314-004 LORD MOUNT, RUBBER M6 X 1" OD ............................................... 1

8D001-004 COMPRESS BYPASS VALVE, G2 ...................................................... 1

8H040-075 FILTER, 1" BYPASS VALVE ................................................................ 1

8N010-420 BRKT, CAC UPPER, RIGHT ............................................................... 1

8N010-430 BRKT, CAC UPPER, LEFT ................................................................. 1

7U030-056 3/8" HOSE .......................................................................................... 5"

7P375-156 3/8" X 5/32 TEE ................................................................................... 1

4TF112-010 AIR INLET ASSY, 2013 SCION FR-S .............................................. 1

008358 DECAL, INLET .................................................................................. 1

4TF010-070 BRACKET, LID .................................................................................. 1

4TF010-080 BRKT, AIR BOX MOUNT, LEFT ........................................................ 1

4TF010-090 BRKT, AIR BOX MOUNT, CENTER .................................................. 1

4TF010-121 BRKT, AIRBOX SPPRT ..................................................................... 1

4TF013-010 AIRBOX ............................................................................................. 1

4TF013-020 AIRBOX LID ...................................................................................... 1

4TF110-060 BULKHD ASSY ................................................................................. 1

4TF110-100 BRKT ASY, AIR BOX, RH ................................................................. 1

4TF110-130 ASY, PROP ROD RELOC BRKT ...................................................... 1

7C060-013 M6 X 1.0 X 12MM FLG HD ............................................................... 9

7C060-026 M6 X 1.0 X 25MM, FLG HD .............................................................. 1

2013 SCION FR-S TUNER SYSTEM

Part No. 4TF218-014L / 4TF218-114L

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION ..............................................QTY

4TF112-010 AIR INLET ASSY, 2013 SCION FR-S ......................................cont’d.

7F006-093 NUT, M6 X 1.0, NYLOCK .................................................................. 3

7F106-080 NUT PLATE, 2X M6 .......................................................................... 2

7J006-093 6MM WASHER .................................................................................. 4

7J625-125 SHIM, .625" ID X .13" THK ............................................................... 2

7P500-001 1/2" HOSE UNION ............................................................................ 1

7P500-009 1/2" X 90 HOSE BARB UNION ......................................................... 1

7R002-056 #56 SAE TYPE F SS HOSE CLAMP ................................................ 1

7R002-080 #80 SAE TYPE F SS HOSE CLAMP ................................................ 1

7S500-351 INLET SLEEVE, 5 X 3.5 ................................................................... 1

7U008-010 Q-TURN FASTENER ........................................................................ 2

7U008-012 PLATE, Q-TURN FASTENER ........................................................... 2

7U008-014 RETAINER, Q-TRN FSTNR .............................................................. 2

7U030-050 12MM (1/2") FUEL HOSE ....................................................... 0.762M

7U100-004 RIVET, 3/16 X 3/16, ALUMINUM ...................................................... 2

7U100-006 RIVET, 1/8 X 3/16, ALUMINUM ........................................................ 4

7U100-065 GROMMET, .5"ID, .812"OD, .187" GRV ........................................... 1

7U188-375 TAPE, FOAM, 3/16" X 3/8" W ....................................................... 36"

8H040-050 AIR FILTER 3.5"FLG X 7"L ............................................................... 1

4TF110-044 MNTG BRKT ASSY, 2013 SCION FR-S .......................................... 1

2A017-462 SPACER,IDLER SMOOTH 6RIB ...................................................... 1

2A017-750-016 SPACER .75 OD X .328 ID X .160 ................................................... 2

2A046-975 BELT, K060975 .................................................................................. 1

4FA016-171 DUST COVER (IDLER PULLEY) ...................................................... 1

4FH016-150 IDLER PULY, SMOOTH 6RIB 3" FLG ............................................... 1

4TF010-011 BRKT, ALT TILT ................................................................................. 1

4TF010-021 PLATE, S/C MOUNT ......................................................................... 1

4TF010-031 STAY, MTG BRKT ............................................................................. 1

4TF010-041 MOUNT, BASE .................................................................................. 1

4TF010-050 STIFFENER, MTG PLT ..................................................................... 1

4TF017-011 BUSHING, ALT BRKT ....................................................................... 1

4TF017-021 SPACER, DUAL THRD ..................................................................... 1

4TF017-031 SPACER, MAIN BRKT ...................................................................... 2

PART NO. DESCRIPTION ..............................................QTY

4TF110-044 MNTG BRKT ASSY, 2013 SCION FR-S ................................. cont’d.

4TX016-150 IDLER, 2.75 DIA, SMOOTH, 7 RIB................................................... 1

7A312-124 5/16-18 X 1.25 FLG HD .................................................................... 2

7A312-500 5/16-18 X 5" HX HD .......................................................................... 1

7A375-127 3/8-16 X 1.25 SHCS.......................................................................... 1

7A375-129 3/8-16 X 1.25 FLG HD ...................................................................... 7

7C010-027 M10 X 1.25 X 25 FLG HD ................................................................. 1

7C010-059 M10 X 1.25 X 50 FLG HD ................................................................. 2

7C010-093 M10 X 1.25 X 90 FLG HD ................................................................. 2

7C012-040 M12 X 1.75 X 40 HXHD .................................................................... 1

7C060-020 M6 X 1.0 X 20MM HHCS ................................................................. 2

7C060-026 M6 X 1.0 X 25MM, FLG HD .............................................................. 2

7F312-017 5/16-18 NYLOCK NUT ...................................................................... 1

7J006-093 6MM WASHER, PLATED .................................................................. 4

7J312-875 5/16" WASHER, 7/8" OD, CUSTOM ................................................. 2

7U375-055 5/8" VACUUM CAP FOR .625 NIP ................................................... 1

4TF155-021 WASHER RESERVOIR ASY, SCION FR-S ...................................... 1

4CJ017-021 SPACER, COIL, .625" X .45" LO ...................................................... 1

4TF010-190 BRKT, WASHER RES, UPPER ........................................................ 1

4TF010-200 BRKT, WASHER RES, LOWER ........................................................ 1

4TF014-010 TUBE, 1.25" WASHER FILL PIPE .................................................... 1

4TF055-021 WASHER RES CAP, SCION FR-S ................................................... 1

4TF055-041 WASHER RESERVOIR, SCION FR-S .............................................. 1

7C060-013 M6 X 1.0 X 12MM FLG HD CL10.9+ ................................................ 3

7C060-026 M6 X 1.00 X 25MM FLG HD, PLATE ................................................ 1

7C080-022 M8 X 1.25 X 20 BHCS, PLTD ........................................................... 4

7F006-093 NUT, M6 X 1.0, NYLOCK, PLATED .................................................. 1

7F008-023 NUT, M8 X 1.25 NYLOCK NUT ........................................................ 4

7J250-001 1/4 WASHER, SAE, PLTD ................................................................ 1

7J312-000 5/16 FLAT WASHER-SAE ................................................................. 8

7R002-020 #20 SAE TYPE F SS HOSE CLAMP ................................................ 2

7U034-020 HOSE, 1.25 DIA RUBBER RAD. ...................................................... 4

PARTS LIST

CONTINUED

vii

1. SOFTWARE INSTALLATION AND ECU RE-FLASH

(COMPLETE KITS ONLY. TUNER KITS SKIP AHEAD TO STEP 2)

NOTE: Prior to attempting to install any portion

of the supercharger system and re-flash the ECU, it is important to confirm that your vehicles’ ECU is supported by the EcuTek components included in your kit and to get any available updates. This will require that you have a computer with an internet connection so that you can download and install the free EcuTek software. A laptop is suggested, as you will need to connect the computer to the vehicles’ OBD2 port using the supplied cable after the downloads have completed. Please read through and understand this step COMPLETELY before proceeding with anything related to the installation.

A. Visit the EcuTek Website: www.ecutek.

com. Click on the [Downloads] tab. See arrow in Fig 1A.

Fig. 1A

B. After you have selected the [Downloads]

tab, select [EcuTek App Downloader] in the next window. See arrow in fig 1B.

C. After you have selected [EcuTek App

Downloader], you will be prompted with a new window. Select [Next] to continue. Fig 1C.

Fig. 1B

Fig. 1C

D. Next, you will be prompted to install the

necessary software and drivers. It is recommended to use the default settings. If you have Adobe Reader installed, you can uncheck this part of the installation. Select [Next] to continue. See Fig 1D.

E. It is recommended that you agree with

Windows security warnings if they appear as shown below. Select [Install] to continue. See Fig 1E.

Fig. 1D

Fig. 1E

F. Once you have installed the EcuTek

application and drivers, you will be prompted to plug in the vehicle interface cable. Select [Next] to continue. See Fig 1F.

G. After selecting [Next], you will be

prompted to insert the license key. See Fig. 1G

Fig. 1F

Fig. 1G

H. After the EcuTek license key has been

inserted, select [Next] to continue.

I. You will be prompted with “Installation is

now complete”. Select [Finish] to complete the process. See Fig. 1I.

J. After selecting [Finish], you will be

prompted by a new window. Make note of the Dongle ID and the Registration Code shown on your screen. Keep this information safe, for future reference. See Fig. 1J.

Fig. 1I

Fig. 1J

K. Select [Download Now!]. You will see a new window appear

that will show progress and details of what is being downloaded. This can take a few minutes, so please be patient. See Fig. 1K.

L. When the download has completed, you will be prompted

with a new window.

M. Select [OK] to continue. Installation of the EcuTek ProECU

software is now complete. See Fig. 1L

ECU re-flash:

NOTE: Programming an ECU is the process of taking a ROM file

and placing it into permanent storage inside the ECU. It is highly recommended that all non-essential vehicle devices are switched off before attempting to program an ECU. This helps to minimize electrical interference to vehicle systems that may conflict with communication between the EcuTek components and the ECU. For devices within the car, this includes: headlights, interior lights, A/C, HVAC fan and any other powered devices.

Fig. 1K

N. Confirm that your laptop computer is booted up and the

EcuTek ProECU application is running. The laptop must be plugged into a power source. Do not rely on the laptop battery power.

O. Insert the supplied USB flash drive inth the laptop computer.

Copy and save the file located on the flash drive onto your computer in the following folder location: C:\EcuTek\ProECURomFiles\Subaru\BRZ

P. Plug the EcuTek OBD2 vehicle interface cable into the

vehicles OBD2 diagnostic socket. The socket is located beneath the lower section of the dashboard just above the drivers throttle pedal.

Q. Connect the other end of the EcuTek vehicle interface cable

to a USB port on the laptop computer.

R. ‘Key-On’ the vehicle ignition. DO NOT START the engine.

Fig. 1L

S. In the ProECU software menu bar (at the top of the window):

Select ‘Tools’, then > ‘Detect Vehicle’. A new window will appear with ‘Program Engine ECU’ highlighted. Select [OK].

T. Select [Program ECU] in the following window. It will take a few

minutes for this process to complete. After programming the ECU, follow the on-screen instructions to cycle the ignition ON, OFF etc. It is important that this is done in sequence with the appropriate time delays as directed.

U. The message ‘Programming Sequence completed’ should appear.

Select [Ok]. The re-flash step is now complete.

NOTE:

It is possible that you will come across an ECU version that

EcuTek has not seen. It will not be possible for you to program this ECU until EcuTek has been supplied with certain information about the specific ECU. The ‘Dump Details for EcuTek’ button saves certain information from this ECU. The information is stored in a file that will be saved into the ‘C:\EcuTek\RomDumps’ folder. The name of the file will be displayed as it is saved.

This information should be sent to EcuTek using the Website

Form, together with a clear photograph of the ECU label and details of the type of car (please include Model Year and Manual or Auto gearbox) from which the ECU originates. EcuTek will then supply an updated version of ProECU that will be capable of programming the ECU. You will then need to send the new file received from EcuTek over to Vortech with your Dongle ID and License Key to have the revised calibration completed.

Please note that it is not something that can be done while-you-

wait. Turnaround time is likely to be 3 to 7 days for support of a new ECU. It is therefore important for the tuner to check that the ECU version is supported well before the car is scheduled to be reprogrammed – this will avoid a panic situation for all parties involved.

Please note that it is not possible to open ROM Dumps in ProECU

until the file has been emailed to EcuTek.

2. PREPARATION/REMOVAL

A. Place car on vehicle lift.

B. Raise hood and use appropriate fender covers for paint

protection.

C. Unpack the new accessory drive belt to let the “bends” relax. This

is best done in a warm room rather than a cold shop.

D. Locate the hose coming from the firewall that leads to the air filter

resonator system and disconnect at the first 90° fitting near the firewall. Cap fitting with supplied 5/8” cap. See Fig. 2A.

E. Disconnect the opposite end at the resonator. Remove the entire

assembly from the vehicle, as it will no longer be used.

F. Disconnect the crankcase breather hose from the 90° plastic

fitting in the rubber air inlet duct.

G. Unplug the Mass Air Flow (MAF) connector from the MAF sensor

located on the air filter lid. Disconnect the rubber inlet duct from the throttle and remove it with the air filter lid and set aside. Unfasten the air filter box at the three mounts and remove. Remove and save the rubber cushion mount assemblies and hardware for reinstallation in a later step. The duct and other air filter box components will not be reused.

Fig. 2A

H. Remove the plastic belt covers from both the alternator and the

A/C compressor. Set aside covers and mounting hardware for re-installation in a future step.

I. De-tension the belt tensioner and remove the accessory drive belt.

The belt will not be used with the supercharger system.

+ 34 hidden pages

Vortech 2013 Scion FR-S and Subaru BRZ User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual