Vortech 2006-2010 6.1L Hemi Cars User Manual

®

DODGE/CHRYSLER Charger, Magnum, 300C and Challenger

Hemi Cars

Supercharger System

Installation Instructions

50 State Smog Legal per CARB EO# D-213-31

2005-2010 Model Years

ENGINEERING, INC.

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • (805) 247-0226

FAX (805) 247-0669 • www.vortechsuperchargers.com

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P/N: 4CL020-010 v6.0, 02/28/2012

FOREWORD

STOP

his manual provides information on the installation, maintenance and service of the Vortech supercharger kit expressly designed for this vehicle. All information, illustra-

T

tions and specifications contained herein are based on the latest product information available at the time of this publication. Changes to the manual may be made at any time without notice. Contact Vortech Engineering for any additional information regarding this kit and any of these modifications at (805) 247-0226 8:00am-4:30pm PST.

Take note of the following before proceeding:

1. Proper installation of this supercharger kit requires general automo tive mechanic knowledge and experience. Please browse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician. Please contact your dealer or Vortech Engineering for possible installers in your area.

2. This product was designed for use on stock (un-modified, OEM) vehicles. The PCM (computer), engine, transmission, drive axle ratios and tire O.D. must be stock. If the vehicle or engine has been modified in any way, check with Vortech prior to installation and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).

4. Always listen for any sign of detonation (knocking/pinging) and discontinue hard use (no

boost) until the problem is resolved.

5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.

Exclusions from Vortech warranty coverage considerations include, but not

limited to:

1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.

2. Continued operation with an impaired vehicle or sub-system.

3. The combined use of Vortech components with other modifications such as, but not lim-

ited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM programming or other such changes.

or translated into another language in any form, by any means without written permission

of Vortech Engineering, INC..

ii

TABLE OF CONTENTS

FOREWORD ..................................................................................................................................... ii

TABLE OF CONTENTS .....................................................................................................................iii

IMPORTANT NOTES ........................................................................................................................iv

TOOL & SUPPLY REQUIREMENTS ................................................................................................. v

PARTS LISTS .................................................................................................................................... vi

1. PREPARATION AND REMOVAL ......................................................................................... 1

2. HARMONIC DAMPER DOWEL PIN INSTALLATION .........................................................3

3. FUEL INJECTOR REPLACEMENT ..................................................................................... 4

4. SUPERCHARGER MOUNTING PLATE INSTALLATION ...................................................5

5. SUPERCHARGER INSTALLATION ....................................................................................8

6. AIR INLET INSTALLATION .................................................................................................9

7. CHARGE AIR COOLER (CAC) CORE INSTALLATION ......................................................11

8. RESERVOIR AND WATER PUMP ASSEMBLY AND INSTALLATION ................................ 12

9. CHARGE AIR COOLER RADIATOR INSTALLATION ......................................................... 13

10. SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION .......................................... 15

11. FUEL PUMP VOLTAGE BOOSTER INSTALLATION (SOME MODELS) ............................ 17

12. REFLASH COMPUTER .......................................................................................................21

13. FINAL ASSEMBLY AND CHECKING ...................................................................................22

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P/N: 4CL020-010 v6.0, 02/28/2012

OFF-HIGHWAY USE

When driving vehicle on non-public roads (off-road applications such as racing/high RPM) Vortech strongly recommends reducing the factory spark plug gap down to .032”.

COPYRIGHT NOTICE

This product is protected by state common law, copyright and/or patent. All legal rights therein are reserved. The design, layout, dimensions, geometry and engineering features shown in this product are the exclusive property of Vortech Engineering, INC.. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or apparatus without prior written consent of Vortech Engineering, INC..

iv

ATTENTION

BEFORE STARTING INSTALLATION,

PLEASE NOTE THE FOLLOWING:

Your vehicle’s ECM may need to be updated. This can be determined by locating the supplied Diablosport programmer and plugging it into the vehicle’s OBD2 port.

Once the programmer is powered up and is at the main menu screen, there will be four options to choose from:

Performance tune• Diagnostics• Options• Tool information•

Select performance tune and follow the screen for instructions.

If you are prompted to update the vehicle’s calibration, disconnect the Diablosport programmer and follow these steps:

Tools required: Diablosport U7778 Interface Kit.

In the event you are unable to purchase or locate a U7778 Interface Kit, this process can be accomplished by using the vehicle for the power source (by plugging the programmer into the vehicles OBD2 port) and by purchasing a USB to serial cable (RS232) (Note: if your computer has a serial cable outlet plug then just a serial cable will be needed).

place an installer icon on your desktop. Double-click on the DS Downloader installer • on the desktop to start the installation process. Follow the prompts to install. Once the installer has completed, locate the • new icon that the installer has placed on your desktop. (See Fig)

With the programmer powered up and con-• nected to your computer, double-click on the DSDownloader icon. You should see an option to download calibration update. Select the update and allow the program to • connect to Diablosport’s website. This may take a few minutes. Once the programmer has updated, discon-• nect it from the power source and the computer. Plug the programmer into the vehicles OBD2 • port and follow the main menu screen (as described in section 10).

If you are unable to use the vehicle as the power source, a power supply will be required.

The requirement for the power supply: Input 120 VAC 60Hz 30W output 12 VDC 1000 Ma, with a 5.5 x 2.5 mm tip, positive center.

With the programmer powered up and connected, and the main menu screen being displayed:

Type the following into your web browser: • vortechsuperchargers.com/dsinstaller Save the installer to your desktop. It should •

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P/N: 4CL020-010 v6.0, 02/28/2012

Dodge/Chrysler Hemi Cars

®

ENGINEERING, INC.

Installation Instructions

Congratulations on selecting the best performing and best backed automotive

supercharger available today... the VORTECH

Before beginning this installation, please read through this entire instruction booklet and the Street Supercharger System Owner’s Manual which includes the Automotive Limited Warranties Program and the Warranty Registration form.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 30-35% and horsepower of 35-45% can be expected with the boost levels specied by Vortech Engineering. This product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not recommended and may result in failure of the engine as well as the supercharger. Vortech

Engineering is not responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in procedures are followed.

®

Supercharger!

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modied in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem

is resolved.

5. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with original heat range plugs as specied by the manufacturer and reset timing to factory specications (follow the procedures indicated within the factory repair manual and/or as indicated on the factory underhood emissions tag). Do not use platinum spark plugs unless they are original equipment. Change spark plugs every at least 15,000 miles and spark plug wires at least every 50,000 miles.

TOOL & SUPPLY REQUIREMENTS:

• Factory Repair Manual

• 3/8” Socket and Drive Set: SAE & Metric

• 1/2” Socket and Drive Set: SAE & Metric

• Adjustable Wrench

• Open End Wrenches: 3/8”, 7/16”, 1/2”, 9/16”

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Drill Motor

• 1/8”, 3/16”, 1/4”, 27/64” Drill Bits

• 3/16” Allen Wrench

• Wire Strippers and Crimpers

• Utility Knife

I

f your vehicle has in excess of 15,000 miles since its

last spark plug change, then you will also need:

• Spark Plug Socket

• NEW Spark Plugs

vi

®

2005-2008 Hemi 5.7L Car

Supercharger Kit

Part No. 4CL218-010L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 POWERCOOLER DECAL 1 008447 S/C STREET PACKAGE ASSEMBLY 1 009035 LUBE ASSY, 3-PACK 1 2A046-106 BELT PREMIUM 104.5” 1 2F329-030 S/C ASSY, V3 CCW SI 5.7L CAR 1

4GR033-034 PULLEY, SC, C5, 20MM, 34T 1

4CL020-010 INSTRUCTION MANUAL, HEMI 1 4CL110-030 FUEL ASSY, 5.7L HEMI CAR 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1 5A002-017 MAP SENSOR, 07 CHARGER SC 1 7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2 7P062-187 1/16NPT X 3/16 HOSE BARB 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2 7P375-113 PCV VALVE, VIPER, 3/8”-1/2” HOSE 90° 1 7P500-003 1/2”-3/8” REDUCER BARB UNION 1 7R001-006 #6 STNLS HOSE CLAMP, NARROW 2 7R004-002 STEPLESS CLAMP 17.0-70 2 7R004-687 STEPLESS CLAMP, 13/16” 4 7U030-053 3/8 X 90 MOLDED RUBBER HOSE 1 4CL010-060 BRKT, CHGR ENG CVR SPT FRONT 1 4CL010-070 BRKT, CHGR ENG CVR SPT UPPER 1 4CL010-080 BRKT, CHGR ENG CVR SPT LOWER 1 7A250-074 1/4-20 X .75 HHCS PLTD 1 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 7J250-001 1/4 WASER, SAE, PLTD 2 7U100-068 BUMPER, RBR ø .5X.25 MTG HOLE 1 8F060-008 FUEL INJ, 07 CHARGER SC 8

4CL110-044 S/C MTG BRKT ASSY 1

2A017-016 PILOT, 3/8 SCREW 1 2A017-093 SPACER, S/C PULLEY, .093” 1 2A017-156 SPACER, IDLER, HEMI 1 2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7 2A017-462 SPACER,IDLER SMOOTH 6RIB 1 2A017-876-12 SPACER, .875 OD X .475 LONG 2 2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1 2A040-011 PULLEY RETAINER S/C 2 2A042-080 BELT, GATES 20MM, 80 TOOTH 1 2D070-159 LARGE BEARING,EXTENDED DRIVE 2 2D070-171 JACKSHAFT, C5, H900 1 4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1 4CL010-020 PLATE, HEAD MTG, 07 CHGR 1 4CL010-044 PLATE,SC MTG, 07 CHGR 1 4CL010-050 MTG TAB, CHARGER CLR SPT 2 4CL016-011 HUB, PWR STR PLLY, HEMICAR 1 4CL016-021 PULLEY, PWR STR, HEMICAR 1 4FT017-080 SPCR, COOLER SUPPORT 1 4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1

4GR116-300 IDLER ASSY, 20MM BELT 1 4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1 7J500-002 1/2” LOCK WASHER 1 4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1 4HS017-041 SPACER, LOWER S/C PLT S2000 2 4NZ030-041 BRG HSG, 350Z 1 7A250-075 1/4-20 X .75 SHCS 6 7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4 7A375-100 3/8-16X1 G5 HXHD PLT 4 7A375-225 3/8-16 X 2 1/4” G8 HX HD 1 7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1 7B375-150 3/8-24X 1-1/2 GR8 HX 1 7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1 7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1 7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7 7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3 7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1 7G010-175 12MM X 1.75 NUT 1 7J012-092 12MM WASHER, FLAT 3 7J312-000 5/16 FLAT WASHER-SAE 11 7J375-044 3/8 SAE WASHER, PLTD 4 7K250-001 1/4” AN WASHER 6 7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2 7U100-069 KEY, 3/16 SQUARE X .73 LONG 1 7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1 7U100-084 SNAP RING,V9 1 7X100-027 WAVE WASHER-LARGE (V-2) 1

4CL110-110* ASSY, DAMPER PIN 1 4CL112-010* AIR DISCHARGE ASSY 1 4CL112-030* AIR INLET ASSEMBLY, HEMI 1 5A003-050 DIABLO PREDATOR, HEMI 1

8N006-020 WATER COOLER 1 8N105-190* WATER TANK MTG ASSY 1 8N107-190* WATER PUMP MTG ASSY 1

5W001-011 16-14 GA RING TERM .26” HOLE 1 5W001-013 14-16 GA BUTT CONN BLU INSUL 2 5W001-024 MINI ATC FUSE TAP 1 5W001-025 FEMALE SLIDE,INSULATED,MINI 1 5W001-054 18 GA FUSE HOLDER 1 5W014-030 14GA STRD WIRE BLACK 5 7R003-027 ADEL CLAMP,1-11/16” 1 8F001-402 PUMP, WATER, PIERBURG 1 8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

xi FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

vii

P/N: 4CL020-010 v6.0, 02/28/2012

2005-2010 Hemi 6.1L SRT-8

®

Supercharger Kit

Part No. 4CL218-030L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1 4CL020-010 MANUAL, DODGE HEMI CHGR 1 4CL110-044 S/C MTG BRKT ASSY, HEMI 1

2A017-016 PILOT, 3/8 SCREW 1 2A017-093 SPACER, S/C PULLEY, .093” 1 2A017-156 SPACER, IDLER, HEMI 1 2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7 2A017-462 SPACER,IDLER SMOOTH 6RIB 1 2A017-876-12 SPACER, .875 OD X .475 LONG 2 2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1 2A040-011 PULLEY RETAINER S/C 2 2A042-080 BELT, GATES 20MM, 80 TOOTH 1 2D070-159 LARGE BEARING,EXTENDED DRIVE 2 2D070-171 JACKSHAFT, C5, H900 1 4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1 4CL010-020 PLATE, HEAD MTG, 07 CHGR 1 4CL010-044 PLATE,SC MTG, 07 CHGR 1 4CL010-050 MTG TAB, CHARGER CLR SPT 2 4CL016-011 HUB, PWR STR PLLY, HEMICAR 1 4CL016-021 PULLEY, PWR STR, HEMICAR 1 4FT017-080 SPCR, COOLER SUPPORT 1 4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1 4GR116-300 IDLER ASSY, 20MM BELT 1 4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1 7J500-002 1/2” LOCK WASHER 1 4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1 4HS017-041 SPACER, LOWER S/C PLT S2000 2 4NZ030-041 BRG HSG, 350Z 1 7A250-075 1/4-20 X .75 SHCS 6 7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4 7A375-100 3/8-16X1 G5 HXHD PLT 4 7A375-225 3/8-16 X 2 1/4” G8 HX HD 1 7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1 7B375-150 3/8-24X 1-1/2 GR8 HX 1 7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1 7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1 7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7 7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3 7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1 7G010-175 12MM X 1.75 NUT 1 7J012-092 12MM WASHER, FLAT 3 7J312-000 5/16 FLAT WASHER-SAE 11 7J375-044 3/8 SAE WASHER, PLTD 4 7K250-001 1/4” AN WASHER 6 7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2 7U100-069 KEY, 3/16 SQUARE X .73 LONG 1 7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1 7U100-084 SNAP RING,V9 1 7X100-027 WAVE WASHER-LARGE (V-2) 1

PART NO. DESCRIPTION QTY

4CL110-100 FUEL SYSTEM ASSY, SRT-8 CAR 1

4CL010-100 OIL FILL CAP, SRT-8 1 7P375-156 3/8”X3/8”X5/32” MALE BARB TEE 1 7R001-006 #6 STNLS HOSE CLAMP, NARROW 2 8F060-008 FUEL INJ, 07 CHARGER SC 8 5A002-017 MAP SENSOR, 07 CHARGER SC 1

4CL110-110* ASSY, DAMPER PIN 1 4CL112-010* AIR DISCHARGE ASSY 1 4CL112-030* AIR INLET ASSY, HEMI 1 5A003-050 DIABLO PREDATOR, HEMI 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1 5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’ 5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’ 5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’ 5W012-000 12GA. RED STRANDED WIRE 4’ 5W012-010 12GA. BLACK STRANDED WIRE 4’ 5W012-080 12GA. ORANGE STRANDED WIRE 8’ 5W014-010 14GA. RED STRANDED WIRE 8’ 7U030-024 1/8” NYLON INSTRUMENT TUBING 21’ 7P156-082 5/32” TEE 1 7U030-109 7/64” VAC HOSE .5’ 7U100-044 4” NYLON TIE WRAPS 10 7U100-055 7.5” NYLON TIE WRAPS 10 5W001-014 FUSE HOLDER 10GA. WIRE 1 4CL010-260 MOUNTING PLATE FPB 1 7C010-050 10-24 X 1/2” SCREWS 4 7J010-001 #10 FLAT WASHER 4 7F010-024 10-24 NYLOCK NUT 4 7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2 7J250-001 1/4” WASHER 4 7F250-022 1/4-20 NYLOCK NUTS 2 5W001-007 3/16 HEAT SHRINK .75’ 5W001-038 1/4 HEAT SHRINK .75’ 5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2 5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2 5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2 5W001-019 10-12GA. YELLOW BUTT CONN 1 5W001-009 14-16GA. BLUE SLIDE CONN MALE 1 5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1 5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLER 1

8N105-190* WATER TANK MTG ASSY 1

8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1 8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

xii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

viii

2009-2010 5.7L M6 Challenger

®

Supercharger Kit

Part No. 4CL218-040L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1 4CL020-010 MANUAL, DODGE HEMI CHGR 1 4CL110-032 FUEL SYSTEM ASSY, 5.7L HEMI 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1 4CL014-010 THERMOSTAT, 180º HEMI CAR 1 4CL145-010 ASSY, FUEL LINE, 2009 5.7L HEM 1 5A002-017 MAP SENSOR, 07 CHARGER SC 1 5A002-024 CONNECTR, MAP SNSR, 09 5.7L HE 1 5A002-025 SENSOR, IAT, 2005-08 DODGE HEM 1 7A250-074 1/4-20 X .75 HHCS PLTD 1 7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7P062-187 1/16NPT X 3/16 HOSE BARB 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2 7P375-113 PCV VALVE, VIPER, 3/8”-1/2” BA 1 7P500-003 1/2”-3/8” REDUCER BARB UNION 1 7R001-006 #6 STNLS HOSE CLAMP, NARROW 2 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-687 STEPLESS CLAMP,13/16” ONE EAR 4 7U030-053 3/8 X 90º MOLDED RUBBER HOSE 1 8F060-008 FUEL INJECTOR, HEMI CHARGER 8

4CL110-054 ASSY, S/C MTG BRKT,09 5.7L M6 1

008725 CAP, TAMPER PROOF, VORT S/C 2 2A017-016 PILOT, 6203/5 BRG, 3/8 SCREW 1 2A017-093 SPACER, S/C PULLEY, .093” 1 2A017-105-222 SPACER, 1”OD X .328”ID X 2.225 5 2A017-462 SPACER,IDLER SMOOTH 6RIB 1 2A017-156 SPCR, SM IDLER, DBL BRG JACK 1 2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FL 1 2A040-051 PLY RETAINER, TAMPER PRF CAP 2 2A040-061 RETAINER CUP, VORT S/C PLY 2 2A042-080 BELT, GATES 20MM, 80 TOOTH 1 2D070-159 LARGE BEARING,EXTENDED DRIVE 2 2D070-171 JACKSHAFT, C5, H900, 1INCH 1 4CL010-230 PLATE, SUPPORT, REAR, 09 5.7L 1 4CL010-221 PLATE, CYL HEAD, 09 5.7L M6 HE 1 4CL010-044 PLATE, SC MTG, 07 CHGR 1 4CL010-251 CAC, SUPPORT BRACKET, 09 5.7L 1 4CL116-350 IDLER ASSY, 20MM GILMER, SRT8 1 4FD017-011 PILOT, 6203/5 BRG, 1/2 SCREW 1 4FT017-080 SPCR, COOLER SUPPORT 1 4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1 4GR116-300 IDLER ASSY, 20MM GILMER, C5 1 4HS017-041 SPACER, LOWER S/C PLT S2000 2 4NZ030-041 BEARING HSG, 350Z 1 7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4 7A375-124 3/8-16 X 1-1/4 HHCS, G5, PLATE 4 7A375-225 3/8-16 X 2-1/4 HXHD G8 1 7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1 7B375-150 3/8-24 X 1-1/2 GR8 HX 1 7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1 7C080-090 M8 X 1.25 X 90 HXHD CL10.9 3

7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3 7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1 7G010-175 12MM X 1.75 NUT 1 7J012-092 12MM WASHER, FLAT 1 7J312-000 5/16 FLAT WASHER-SAE 11 7J375-044 3/8 SAE WASHER, PLTD 4 7J500-002 1/2” WASHER, SPLIT LOCK 1 7U100-068 BUMPER, RBR .5 X .25 MTG HOLE 2 7U100-069 KEY, 3/16 SQUARE X .73 LONG 1 7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1 7U100-084 SNAP RING, EXT DRV HOUSING 1 7X100-027 WAVE WASHER, LARGE, V2 INPUT 1 7C080-025 M8 X 1.25 X 25 HXHD 3 2A017-750-09 SPACER, .75 OD X .328 ID X .36 3

4CL110-060 ASM, P/S, 09 5.7L M6 HEMI CHAL 1

7P375-075 3/4” HOSE BARB UNION, BRASS 1 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 2 7R002-010 #10 SAE TYPE F SS HOSE CLAMP 1 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7P500-036 1/2 NPT, STREET, 45 DEG 1 4CL010-241 FITTING, P/S, 09 5.7L M6 HEMI 1 5A002-024 CONNECTOR, MAP SENSOR, 5.7L HE 1

4CL110-110* ASSY, DAMPER PIN, HEMI 1 4CL112-010* AIR DISCHARGE ASSY,HEMI CAR 1 4CL112-030* AIR INLET ASSY, HEMI 1 5A003-050 DIABLO PREDATOR, HEMI CAR 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1 5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’ 5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’ 5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’ 5W012-000 12GA. RED STRANDED WIRE 4’ 5W012-010 12GA. BLACK STRANDED WIRE 4’ 5W012-080 12GA. ORANGE STRANDED WIRE 8’ 5W014-010 14GA. RED STRANDED WIRE 8’ 7U030-024 1/8” NYLON INSTRUMENT TUBING 21’ 7P156-082 5/32” TEE 1 7U030-109 7/64” VAC HOSE .5’ 7U100-044 4” NYLON TIE WRAPS 10 7U100-055 7.5” NYLON TIE WRAPS 10 5W001-014 FUSE HOLDER 10GA. WIRE 1 4CL010-260 MOUNTING PLATE FPB 1 7C010-050 10-24 X 1/2” SCREWS 4 7J010-001 #10 FLAT WASHER 4 7F010-024 10-24 NYLOCK NUT 4 7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2 7J250-001 1/4” WASHER 4 7F250-022 1/4-20 NYLOCK NUTS 2 5W001-007 3/16 HEAT SHRINK .75’ 5W001-038 1/4 HEAT SHRINK .75’ 5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2 5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2 5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2 5W001-019 10-12GA. YELLOW BUTT CONN 1 5W001-009 14-16GA. BLUE SLIDE CONN MALE 1 5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1 5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N105-190* WATER TANK MTG ASSY, 07 CHGR 1 8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1 8N201-380 WELDED CLR ASSY, 07 HEMI CHGR 1

*SEE PAGE

xiii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

ix

P/N: 4CL020-010 v6.0, 02/28/2012

2009-2010 5.7L Automatic Challenger

®

Supercharger Kit

Part No. 4CL218-050L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1 4CL020-010 MANUAL, DODGE HEMI CHGR 1 4CL110-032 FUEL SYSTEM ASSY, 5.7L HEMI 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1 4CL014-010 THERMOSTAT, 180º HEMI CAR 1 4CL145-010 ASSY, FUEL LINE, 2009 5.7L HEM 1 5A002-017 MAP SENSOR, 07 CHARGER SC 1 5A002-024 CONNECTR, MAP SNSR, 09 5.7L HE 1 5A002-025 SENSOR, IAT, 2005-08 DODGE HEM 1 7A250-074 1/4-20 X .75 HHCS PLTD 1 7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7P062-187 1/16NPT X 3/16 HOSE BARB 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2 7P375-113 PCV VALVE, VIPER, 3/8”-1/2” BA 1 7P500-003 1/2”-3/8” REDUCER BARB UNION 1 7R001-006 #6 STNLS HOSE CLAMP, NARROW 2 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-687 STEPLESS CLAMP,13/16” ONE EAR 4 7U030-053 3/8 X 90º MOLDED RUBBER HOSE 1 8F060-008 FUEL INJECTOR, HEMI CHARGER 8

4CL110-044 S/C MTG BRKT ASSY 1

2A017-016 PILOT, 3/8 SCREW 1 2A017-093 SPACER, S/C PULLEY, .093” 1 2A017-156 SPACER, IDLER, HEMI 1 2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7 2A017-462 SPACER,IDLER SMOOTH 6RIB 1 2A017-876-12 SPACER, .875 OD X .475 LONG 2 2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1 2A040-011 PULLEY RETAINER S/C 2 2A042-080 BELT, GATES 20MM, 80 TOOTH 1 2D070-159 LARGE BEARING,EXTENDED DRIVE 2 2D070-171 JACKSHAFT, C5, H900 1 4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1 4CL010-020 PLATE, HEAD MTG, 07 CHGR 1 4CL010-044 PLATE,SC MTG, 07 CHGR 1 4CL010-050 MTG TAB, CHARGER CLR SPT 2 4CL016-011 HUB, PWR STR PLLY, HEMICAR 1 4CL016-021 PULLEY, PWR STR, HEMICAR 1 4FT017-080 SPCR, COOLER SUPPORT 1 4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1 4GR116-300 IDLER ASSY, 20MM BELT 1 4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1 7J500-002 1/2” LOCK WASHER 1 4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1 4HS017-041 SPACER, LOWER S/C PLT S2000 2 4NZ030-041 BRG HSG, 350Z 1 7A250-075 1/4-20 X .75 SHCS 6 7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4 7A375-100 3/8-16X1 G5 HXHD PLT 4 7A375-225 3/8-16 X 2 1/4” G8 HX HD 1 7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1 7B375-150 3/8-24X 1-1/2 GR8 HX 1

7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1 7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1 7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7 7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3 7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1 7G010-175 12MM X 1.75 NUT 1 7J012-092 12MM WASHER, FLAT 3 7J312-000 5/16 FLAT WASHER-SAE 11 7J375-044 3/8 SAE WASHER, PLTD 4 7K250-001 1/4” AN WASHER 6 7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2 7U100-069 KEY, 3/16 SQUARE X .73 LONG 1 7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1 7U100-084 SNAP RING,V9 1 7X100-027 WAVE WASHER-LARGE (V-2) 1

4CL110-110* ASSY, DAMPER PIN, HEMI 1 4CL112-010* AIR DISCHARGE ASSY,HEMI CAR 1 4CL112-030* AIR INLET ASSY, HEMI 1 5A003-050 DIABLO PREDATOR, HEMI CAR 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1 5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’ 5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’ 5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’ 5W012-000 12GA. RED STRANDED WIRE 4’ 5W012-010 12GA. BLACK STRANDED WIRE 4’ 5W012-080 12GA. ORANGE STRANDED WIRE 8’ 5W014-010 14GA. RED STRANDED WIRE 8’ 7U030-024 1/8” NYLON INSTRUMENT TUBING 21’ 7P156-082 5/32” TEE 1 7U030-109 7/64” VAC HOSE .5’ 7U100-044 4” NYLON TIE WRAPS 10 7U100-055 7.5” NYLON TIE WRAPS 10 5W001-014 FUSE HOLDER 10GA. WIRE 1 4CL010-260 MOUNTING PLATE FPB 1 7C010-050 10-24 X 1/2” SCREWS 4 7J010-001 #10 FLAT WASHER 4 7F010-024 10-24 NYLOCK NUT 4 7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2 7J250-001 1/4” WASHER 4 7F250-022 1/4-20 NYLOCK NUTS 2 5W001-007 3/16 HEAT SHRINK .75’ 5W001-038 1/4 HEAT SHRINK .75’ 5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2 5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2 5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2 5W001-019 10-12GA. YELLOW BUTT CONN 1 5W001-009 14-16GA. BLUE SLIDE CONN MALE 1 5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1 5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N105-190* WATER TANK MTG ASSY, 07 CHGR 1 8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1 8N201-380 WELDED CLR ASSY, 07 HEMI CHGR 1

*SEE PAGE

xiv FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

x

2005-2008 Hemi 5.7L Car

®

Tuner Kit

Part No. 4CL218-110L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2

008130 LICENSE PLATE FRAME, VORTECH 1

008341 POWERCOOLER DECAL 1

008447 S/C STREET PACKAGE ASSEMBLY 1

009035 LUBE ASSY, 3-PACK 1

2A046-106 BELT PREMIUM 104.5”, GATES 1

2F329-030* S/C ASSY, V3 CCW SI STR 07 CHGR 1 4CL010-030 MAP SENSOR BLOCK 1

4CL020-010 MANUAL, 2007 DODGE HEMI CHGR 5.7L 1

4CL110-044* S/C MTG BRKT ASSY, 07 CHARGER 1

4CL110-110 ASSY, DAMPER PIN, CHGR 1

4GR010-110 GUIDE, DWL PIN INST 1 7C014-095 M14-1.5 X 95MM SHCS 1 7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1 7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY, 07 CHGR 1

4CL012-010(8) DUCT, CAC TO T-BODY 1 4CL112-020(8) DISCH TUBE, SC TO CAC 1 5A002-018 IAT HARNESS EXT, HEMI 1 7S275-092 ELBOW, 2.75 X 90 SILICONE 1 7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2 7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1 7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2 7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7U030-046 5/32” VACUUM LINE 7 7U034-016 1” GS HEATER HOSE 0.25 8D001-001 STD COMPRESS BYPASS VALVE 1 8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1 4CL010-050 BRKT, CLR SPT, CHGR 2 4CL010-060 BRKT, ENG CVR SPT FRONT 1 4CL010-070 BRKT, ENG CVR SPT UPPER 1 4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1 4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1 7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2 7J250-001 1/4 WASHER, SAE, PLTD 2 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1 7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1 8H040-235 AIR FILTER, 4” FLG X 7.0L 1 7P500-009 1/2”X90 HOSE BARB UNION 1 7U030-036 1/2” OIL DRAIN HOSE 4’ 8H040-300 AIR FILTER 300C 1 7U032-020 3/8 P/S HOSE 32”

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY, 07 CHGR 1

7A250-051 1/4-20 X .50” HHCS PLTD 2 7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1 7U100-027 PLASTIC RIVET, BUMPER CVR 6 4FT017-080 SPACER, COOLER SUPPORT .5”L 1 4CL010-190 BRACKET RESERVOIR 1 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7E010-075 #12 X 3/4” SHT METL SCRW HEX 8 7P375-075 3/4” HOSE UNION 3 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3 7P500-750 1/2NPT-3/4 BARB 90° SHORT 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7R007-001 NYLON RATCHET CLAMP 1-1/8” 16 7U030-065 3/4”X90° RUBBER HOSE, SHORT 3 7U038-000 3/4” HEATER HOSE 14 7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4 7U100-044 TIE WRAP, 4” NYLON 10 7U100-055 TIE WRAP, 7.5” NYLON 10 8N055-030 TANK, WATER, TRIANGLE SHAPE 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-060 SURGE TANK, PLASTIC 1 4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1 4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1 4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1 4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1 4CL010-150 FLUIDYNE RAD 300L LONG 1 4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1 4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1 4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1 5W001-013 14-16 GA BUTT CONN BLU INSUL 2 5W001-024 MINI ATC FUSE TAP 1 5W001-025 FEMALE SLIDE,INSULATED,MINI 1 5W001-054 18 GA FUSE HOLDER 1 5W014-030 14GA STRD WIRE BLACK 5 7R003-027 ADEL CLAMP,1-11/16” 1 8F001-402 PUMP, WATER, PIERBURG 1 8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

vii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

xi

P/N: 4CL020-010 v6.0, 02/28/2012

2005-2010 Hemi 6.1L SRT-8 Car

®

Tuner Kit

Part No. 4CL218-130L

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-100 OIL FILL CAP, SRT-8 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL020-010 MANUAL, DODGE HEMI CHGR 1

4CL110-044* S/C MTG BRKT ASSY, HEMI 1 4CL110-110 ASSY, DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST 1 7C014-095 M14-1.5 X 95MM SHCS 1 7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1 7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY 1

4CL012-010(8) DUCT, CAC TO T-BODY 1 4CL112-020(8) DISCH TUBE, SC TO CAC 1 5A002-018 IAT HARNESS EXT, HEMI 1 7S275-092 ELBOW, 2.75 X 90 SILICONE 1 7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2 7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1 7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2 7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7U030-046 5/32” VACUUM LINE 7 7U034-016 1” GS HEATER HOSE 0.25 8D001-001 STD COMPRESS BYPASS VALVE 1 8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1 4CL010-050 BRKT, CLR SPT, CHGR 2 4CL010-060 BRKT, ENG CVR SPT FRONT 1 4CL010-070 BRKT, ENG CVR SPT UPPER 1 4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1 4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1 7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2 7J250-001 1/4 WASHER, SAE, PLTD 2 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1 7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1 8H040-235 AIR FILTER, 4” FLG X 7.0L 1 7P500-009 1/2”X90 HOSE BARB UNION 1 7U030-036 1/2” OIL DRAIN HOSE 4’ 8H040-300 AIR FILTER 300C 1 7U032-020 3/8 P/S HOSE 32”

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY 1

7A250-051 1/4-20 X .50” HHCS PLTD 2 7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1 7U100-027 PLASTIC RIVET, BUMPER CVR 6 4FT017-080 SPACER, COOLER SUPPORT .5”L 1 4CL010-190 BRACKET RESERVOIR 1 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7E010-075 #12 X 3/4” SHT METL SCRW HEX 8 7P375-075 3/4” HOSE UNION 3 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3 7P500-750 1/2NPT-3/4 BARB 90° SHORT 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7R007-001 NYLON RATCHET CLAMP 1-1/8” 16 7U030-065 3/4”X90° RUBBER HOSE, SHORT 3 7U038-000 3/4” HEATER HOSE 14 7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4 7U100-044 TIE WRAP, 4” NYLON 10 7U100-055 TIE WRAP, 7.5” NYLON 10 8N055-030 TANK, WATER, TRIANGLE SHAPE 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-060 SURGE TANK, PLASTIC 1 4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1 4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1 4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1 4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1 4CL010-150 FLUIDYNE RAD 300L LONG 1 4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1 4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1 4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1 5W001-013 14-16 GA BUTT CONN BLU INSUL 2 5W001-024 MINI ATC FUSE TAP 1 5W001-025 FEMALE SLIDE,INSULATED,MINI 1 5W001-054 18 GA FUSE HOLDER 1 5W014-030 14GA STRD WIRE BLACK 5 7R003-027 ADEL CLAMP,1-11/16” 1 8F001-402 PUMP, WATER, PIERBURG 1 8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

viii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

PARTS LIST

xii

2009-2010 5.7L M6 Challenger

®

Tuner Kit

Part No. 4CL218-140L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130* V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-030 MAP SENSOR BLOCK 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1

4CL020-010 MANUAL, DODGE HEMI CHGR 1

4CL110-054* ASSY, S/C MTG BRKT,09 5.7L M6 1 4CL110-060 ASM, P/S, 09 5.7L M6 HEMI CHAL 1 4CL110-110 ASSY, DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST 1 7C014-095 M14-1.5 X 95MM SHCS 1 7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1 7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY 1

4CL012-010(8) DUCT, CAC TO T-BODY 1 4CL112-020(8) DISCH TUBE, SC TO CAC 1 5A002-018 IAT HARNESS EXT, HEMI 1 7S275-092 ELBOW, 2.75 X 90 SILICONE 1 7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2 7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1 7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2 7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7U030-046 5/32” VACUUM LINE 7 7U034-016 1” GS HEATER HOSE 0.25 8D001-001 STD COMPRESS BYPASS VALVE 1 8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1 4CL010-050 BRKT, CLR SPT, CHGR 2 4CL010-060 BRKT, ENG CVR SPT FRONT 1 4CL010-070 BRKT, ENG CVR SPT UPPER 1 4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1 4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1 7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2 7J250-001 1/4 WASHER, SAE, PLTD 2 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1 7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1 8H040-235 AIR FILTER, 4” FLG X 7.0L 1 7P500-009 1/2”X90 HOSE BARB UNION 1 7U030-036 1/2” OIL DRAIN HOSE 4’ 8H040-300 AIR FILTER 300C 1 7U032-020 3/8 P/S HOSE 32”

7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY 1

7A250-051 1/4-20 X .50” HHCS PLTD 2 7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1 7U100-027 PLASTIC RIVET, BUMPER CVR 6 4FT017-080 SPACER, COOLER SUPPORT .5”L 1 4CL010-190 BRACKET RESERVOIR 1 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7E010-075 #12 X 3/4” SHT METL SCRW HEX 8 7P375-075 3/4” HOSE UNION 3 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3 7P500-750 1/2NPT-3/4 BARB 90° SHORT 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7R007-001 NYLON RATCHET CLAMP 1-1/8” 16 7U030-065 3/4”X90° RUBBER HOSE, SHORT 3 7U038-000 3/4” HEATER HOSE 14 7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4 7U100-044 TIE WRAP, 4” NYLON 10 7U100-055 TIE WRAP, 7.5” NYLON 10 8N055-030 TANK, WATER, TRIANGLE SHAPE 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-060 SURGE TANK, PLASTIC 1 4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1 4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1 4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1 4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1 4CL010-150 FLUIDYNE RAD 300L LONG 1 4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1 4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1 4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1 5W001-013 14-16 GA BUTT CONN BLU INSUL 2 5W001-024 MINI ATC FUSE TAP 1 5W001-025 FEMALE SLIDE,INSULATED,MINI 1 5W001-054 18 GA FUSE HOLDER 1 5W014-030 14GA STRD WIRE BLACK 5 7R003-027 ADEL CLAMP,1-11/16” 1 8F001-402 PUMP, WATER, PIERBURG 1 8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

ix FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

xiii

P/N: 4CL020-010 v6.0, 02/28/2012

2009-2010 5.7L Automatic Challenger

®

Tuner Kit

Part No. 4CL218-150L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY 008118 DECAL, VINYL, VORTECH 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C STRT INFO PKG ASY VOR 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2A046-106 BELT PREMIUM 104.5”, GATES 1 2F329-130* V3 S/C ASY, 6.1L HEMI SRT8 30T 1 4CL010-030 MAP SENSOR BLOCK 1 4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1 4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1 4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1

4CL020-010 MANUAL, DODGE HEMI CHGR 1 4CL110-044* S/C MTG BRKT ASSY, HEMI 1 4CL110-110 ASSY, DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST 1 7C014-095 M14-1.5 X 95MM SHCS 1 7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1 7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY 1

4CL012-010(8) DUCT, CAC TO T-BODY 1 4CL112-020(8) DISCH TUBE, SC TO CAC 1 5A002-018 IAT HARNESS EXT, HEMI 1 7S275-092 ELBOW, 2.75 X 90 SILICONE 1 7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2 7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1 7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2 7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7U030-046 5/32” VACUUM LINE 7 7U034-016 1” GS HEATER HOSE 0.25 8D001-001 STD COMPRESS BYPASS VALVE 1 8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1 4CL010-050 BRKT, CLR SPT, CHGR 2 4CL010-060 BRKT, ENG CVR SPT FRONT 1 4CL010-070 BRKT, ENG CVR SPT UPPER 1 4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1 4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1 7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2 7J250-001 1/4 WASHER, SAE, PLTD 2 7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1 7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1 7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1 8H040-235 AIR FILTER, 4” FLG X 7.0L 1 7P500-009 1/2”X90 HOSE BARB UNION 1 7U030-036 1/2” OIL DRAIN HOSE 4’ 8H040-300 AIR FILTER 300C 1

7U032-020 3/8 P/S HOSE 32”

7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY 1

7A250-051 1/4-20 X .50” HHCS PLTD 2 7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1 7U100-027 PLASTIC RIVET, BUMPER CVR 6 4FT017-080 SPACER, COOLER SUPPORT .5”L 1 4CL010-190 BRACKET RESERVOIR 1 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7E010-075 #12 X 3/4” SHT METL SCRW HEX 8 7P375-075 3/4” HOSE UNION 3 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3 7P500-750 1/2NPT-3/4 BARB 90° SHORT 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7R007-001 NYLON RATCHET CLAMP 1-1/8” 16 7U030-065 3/4”X90° RUBBER HOSE, SHORT 3 7U038-000 3/4” HEATER HOSE 14 7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4 7U100-044 TIE WRAP, 4” NYLON 10 7U100-055 TIE WRAP, 7.5” NYLON 10 8N055-030 TANK, WATER, TRIANGLE SHAPE 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-060 SURGE TANK, PLASTIC 1 4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1 4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1 4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1 4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1 4CL010-150 FLUIDYNE RAD 300L LONG 1 4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1 4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1 4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1 5W001-013 14-16 GA BUTT CONN BLU INSUL 2 5W001-024 MINI ATC FUSE TAP 1 5W001-025 FEMALE SLIDE,INSULATED,MINI 1 5W001-054 18 GA FUSE HOLDER 1 5W014-030 14GA STRD WIRE BLACK 5 7R003-027 ADEL CLAMP,1-11/16” 1 8F001-402 PUMP, WATER, PIERBURG 1 8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

x FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

xiv

1. PREPARATION AND REMOVAL

A. Disconnect negative cable at the battery. B. Remove the plastic engine covers and set

aside.

C. Remove the valve cover breather hose from the

factory air inlet duct. Remove the air lter and all ducting upstream of the throttle body.

D. All models except 2009-2010 5.7L: Unplug the

IAT (Inlet Air Temperature) sensor connector and remove it from the air lter housing. Set it aside

for later use. E. Remove the accessory drive belt. F. Unplug the fan electrical connector, then remove

fan shroud hardware. Pull up and remove the

electric radiator fan assembly from the vehicle

(cooling system may need to be drained and

upper radiator hose removed). G. Using an appropriate power steering pulley

removal tool, remove the power steering pump

pulley from the pump. H. Install the supplied power steering pulley hub

onto the power steering pump so that it is ush

with the end of the shaft. (See Fig. 1-a)

Fig. 1-a

1

P/N: 4CL020-010 v6.0, 02/28/2012

1I. FRONT FASCIA REMOVAL

1. Remove the plastic splash pan on the bottom of the vehicle.

2. Remove the electrical plug for the fog lights located on the passenger side of the vehicle.

3. Remove the plastic rivets securing the inner fender liners (new rivets are supplied for re-installation).

4. Locate the two 10mm headed screws in the front outer edge of the inner fender (one on each side of the vehicle) (See Fig 5.A-1. Remove the screws and set aside to be reinstalled in a later step.

5. Locate and remove the four 10 mm nuts (Two on each side of the vehicle) (See Fig 5.A-2)

6. Remove the two covers from the top of the fascia (See Fig 5.A-3)

7. Remove the six plastic retaining clips securing the top of the fascia to the radiator core support.

8. Gently pull the corners of the fascia way from the fenders. And remove the fascia.

9. Remove the plastic clips retaining the inner fascia support. And remove the inner fascia support. (See Fig 5.A-4, 5.A-5)

Fig. 1-a

Fig. 5.A-1 (Challenger Shown)

10MM STUDS

(300C and 2008 Magnum: skip to section 2. All others proceed as follows)

10. Remove the three 8 mm headed screws from the drivers side headlight.

11. Pull the headlight straightforward and remove.

12. Remove the two head light plugs. And set the head light assembly aside.

Fig. 5.A-2 (Challenger Shown)

Fig. 5.A-3 (Challenger Shown)

2

2. HARMONIC DAMPER DOWEL PIN INSTALLATION

NOTE: The purpose of this section is to provide ac-

cess to the harmonic damper bolt area so that the crankshaft can be pinned to the damper to prevent the damper from spinning on the crankshaft. The following steps will work on all or most applications. If it is not possible to get adequate clearance by performing the following steps, follow the manufacturer’s steps for removing the harmonic damper until there is suf cient room to work in.

A. Remove the crankshaft damper bolt. (A fac-

tory tool may be used to keep the engine from rotating or carefully use a pry tool to keep the damper from rotating.)

B. Install the supplied drill guide with the raised

section piloting in the damper bore. Secure in place by installing the supplied socket head cap screw. Do not over-tighten the screw as it may distort the drill guide (its purpose is just to hold the guide in place while drilling). See Fig. 2-a.

C. Using a small drill motor (right angle pneumatic

works well), mark a 1/4” drill bit with electrical tape or a drill stop so that the hole will be deep enough for the supplied 1/2” long dowel pin. See Fig. 2-b.

D. Drill hole in damper/crankshaft.

E. Remove the socket head cap screw.

F. Clean area of metal chips and install the supplied

dowel pin in the drilled hole making sure that it does not protrude past the damper face.

G. Install and tighten the crankshaft damper bolt

to 129 ft-lbs (176 Nm).

H. Re-install the radiator fans and verify that the

electrical connector is plugged in.

Fig. 2-a

1” MINIMUM

Fig. 2-b

3

P/N: 4CL020-010 v6.0, 02/28/2012

3. FUEL INJECTOR REPLACEMENT

A. Relieve the fuel system pressure B. Disconnect the eight fuel injector plugs and

retaining clips from the injectors.

NOTE: Do not reinstall the factory injector retaining clips onto

C. Remove the four screws that hold down the fuel

D. Using a small amount of clean motor oil, lightly

E. Install the new injectors into the fuel rails with

F. Carefully lower the fuel rail/injector as-

G. Check to see that each injector has been seated

H. Tighten down the passenger side of the fuel rail

I. (5.7L vehicles only) Cut the engine cover

J. Install the driver side fasteners through the two

K. (5.7L vehicles only) Use the supplied PCV

L. Tighten a stepless clamp on each hose connec-

M. (5.7L engine only) Cut the brake booster

N. (6.1L engine only) Cut the brake booster

the new injectors.

rail on the intake manifold. Lift up on the rails evenly and remove all eight injectors.

lubricate the O-rings on both ends of the Vortech supplied fuel injectors.

the terminals facing outward.

sembly down onto the intake manifold. 2009-2010 5.7L Challenger Only: Fuel Rail must be mounted 180° from original position so that fuel inlet is now located on the passenger side.

properly into the intake manifold.

assembly with the original bolts and attach the injector plugs to the injectors.

mounting pedestals off of the two driver side fuel rail fasteners.

supplied charge cooler core support brackets and tighten the driver side fuel rail (See Fig. 3-a). Use the shorter pair of brackets for the

6.1L and the longer pair for the 5.7L. Ensure that the supplied rubber bumpers are installed into the CAC support brackets.

valve, ½” to 3/8” hose union and 3/8” 90º hose to splice into the factory crank case breather hose as shown in Fig. 3-b.

tion.

line next to the brake booster and install the aluminum MAP sensor block assembly. Install a clamp on each connection. Unplug the connector from the factory MAP sensor on the back of the intake manifold and plug it into the supplied MAP sensor. (See Fig. 3-c) 2009-2010 5.7L Challenger Only: Install dummy plug into factory MAP sending unit to keep it from rotating out.

line next to the brake booster and install the supplied TEE. Install a clamp on each connection. Remove the factory MAP sensor from the back of the intake manifold. Install the supplied MAP sensor into the factory location and plug it in.

MODIFIED

FASTENER

COOLER SUPPORT

BRACKET

Fig. 3-a (5.7L Shown, 6.1L Similar)

Fig. 3-b

Fig. 3-c

MAP SENSOR

4

4. SUPERCHARGER MOUNTING PLATE INSTALLATION

A. Remove the three bolts securing the power steer-

ing pump to the head.

B. Loosely attach the steel bracket to the back of

the primary mounting plate.

C. Attach the supercharger mounting plate to the

primary mounting plate using the supplied M8 x90mm bolts and spacers.

D. Without installing hardware, sandwich the

po wer s teering pump between the steel plate and the supercharger mounting plate.

NOTE: This is difcult to accomplish with the

power steering lines connected. It may be easier to completely remove the power steering pump from the vehicle and install into the mounting bracket assembly out of the vehicle.

2009-2010 5.7L engines require removal of the inlet tting for the power steering pump to be replaced with the supplied tting. Set aside the hose as it will be used in a later step. Refer to Fig. 4-b for nal installation reference.

SUPERCHARGER

STEEL

BRACKET

MTG PLATE

PRIMARY MTG

PLATE

Fig. 4-a

Fig. 4-b (2009-2010 5.7L Challenger and

M6 6.1L)

5

P/N: 4CL020-010 v6.0, 02/28/2012

4. SUPERCHARGER MOUNTING PLATE INSTALLATION

E. Start the supplied 8mm bolt in the outside hole

making sure that it does not protrude through the back and impact the a/c line (2009-2010 5.7L engines bend the a/c lines slightly as necessary. Zip tie a piece of supplied 3/4” hose to bracket to prevent rubbing. See Fig. 4-c).

F. Install a .475” spacer between the supercharger

mounting plate and the power steering pump at the two remaining power steering pump mounting holes. Install 8mm x 90mm bolts and washers.

G. Position the supercharger mounting plate as-

sembly in front of the engine and secure it to the head using the three M8 x 100 mm bolts and one M8 x 120mm bolt. (See Fig. 4-d).

H. Tighten all of the mounting plate bolts in steps

so that the protruding bolt heads do not hit the power steering pump pulley.

NOTE: Only 2009-2010 5.7L Challengers M6

continue with steps I, J, K. All other systems reattach the power steering lines now and skip to section 5.

OEM A/C

LINE

SUPERCHARGER

MTG PLATE

3/4” HOSE

Fig. 4-c

Fig. 4-d

6

4. SUPERCHARGER MOUNTING PLATE INSTALLATION, CONT’D

Steps I, J and K apply to 2009-2010 5.7L Challenger M6 Only:

I. Remove power steering hose from pump to res-

ervoir. Cut hose as depicted in Figure 4-e Set aside the two longer pieces of hose and discard the two shorter pieces. Replace the small bend with a ¾ hose union and attach the 2 pieces of hose together.

J. Install hose so that the end with the single bend

attaches to the pump. Do not install clamps. Mark union for correct clocking. Remove hose from car and install stepless clamps at union (See Fig. 4-f).

K. Install hose assembly back into car using the

factory clamp to secure the hose to the reservoir and a supplied hose clamp to attach the hose to the power steering pump.

Fig. 4-e (2009-2010 5.7L

Charger/Challenger)

Fig. 4-f (2009-2010 5.7L

Charger/Challenger)

Fig. 4-g (2009-2010 5.7L

Charger/Challenger)

7

P/N: 4CL020-010 v6.0, 02/28/2012

5. SUPERCHARGER INSTALLATION

A. (This step applies to 300C and 2008

Magnum vehicles only. All others skip to step B) Install a ½” breather hose from the

engine to the hole in the air lter using the supplied barbed tting. Insert the air lter into the space behind the driver side headlight for later attachment to the supercharger inlet. (See Fig. 5-a)

NOTE: ½” hose should point towards the pas-

senger side and then back under the supercharger plate and up to the manifold port.

B. Install the supplied 3” aluminum idler in the

lower 3/8-16 hole for the 6.1L and in the upper 3/8-16 hole for the 5.7L. Make sure that the snap ring side is facing forward (away from the mounting plate). (See Fig. 5-b). 2009-2010 5.7L Challenger models will use inner most hole on mounting plate for idler pulley.

C. Install the supplied power steering pump pulley

on the already installed hub using the supplied 1/4” hardware.

D. Install the supplied accessory drive belt (as

shown in Fig. 5-c).

E. Position the supercharger in front of the mounting

plate assembly in front of the engine and install and tighten the four 3/8” x 1 ¼” bolts.

F. (This step applies to 300C and 2008

Magnum vehicles only. All others skip to step G) Install the air lter onto the super-

charger inlet and tighten the clamp.

G. Install the supplied gilmer (toothed) belt around

the pulleys on the mounting plate assembly.

H. Using the supplied M12 x 100mm bolt, install

the supplied 3.5” aluminum idler with the bearing retaining snap ring pointed towards the front of the vehicle. The screw should pass through a at washer, S/C mounting plate, 1.55” idler spacer, the idler, thick bearing washer, lock washer and nut. Install the supplied nut and lock washer on the end of the screw and tighten the idler so that the gilmer belt is snug. (See Fig. 5-d).

I. Secure the remote drain hose away from the

belt and hoses using tie-wraps.

TRIM AS

NECESSARY TO

PROVIDE AIR FILTER

CLEARANCE ON

DODGE MAGNUM

BEND THESE LINES TO

PROVIDE AIR FILTER

CLEARANCE ON

DODGE MAGNUM

Fig. 5-a

2005-2008 5.7L

2009 5.7L

6.1L

Fig. 5-b

Fig. 5-c

Fig. 5-d

8

6. AIR INLET INSTALLATION (300C and 2008 Magnum installations skip to

section 7. All others proceed as follows)

1. Locate assembly (4CL112-030) insure that all parts are present.

2. Attach the rubber sleeve to the plastic duct with the hose claps provided.

3. Attach the air filter to the inlet duct. (See Fig 6-a)

4. Attach the mounting bracket to the duct with the fasteners provided. (See Fig 6-b)

5. Remove the 15 mm headed bolt at the bottom of the core support. Set the bolt aside to be reinstalled in a later step (See Fig 6-c)

Fig. 6-a

Fig. 6-b

REMOVE

SCREW

TEMPORARILY

Fig. 6-c

9

P/N: 4CL020-010 v6.0, 02/28/2012

6. AIR INLET INSTALLATION, CONT’D (300C and 2008 Magnum installations

skip to section 7. All others proceed as follows)

6. Remove the hood latch cable clip and move to the side to be reattached to the inlet ductmounting bracket in a later step.

7. Remove the 3/8” power steering hose from the drivers side of power steering cooler and from the reservoir. Set aside; it will not be used.

8. Locate the 30-inch piece of power steering hose that is provided. Install the hose clamps from the factor power steering hose.

9. Route the new power steering hose down and behind the core support between the radiator and the core support. (See Fig 6-d)

10. Attach the inlet duct to the inlet of the supercharger and secure with the hose clamp previously installed.

11. Reinstall the 15 mm headed bolt removed in an earlier step. Attach the hood latch cable to the bracket supporting the inlet duct. (See Fig 6-e)

12. Attach the crank case breather hose to the 90º plastic fitting on the end of the air filter. (See Fig 6-f)

13. Route the breather hose through the round hole located in the inner fender to the crank case breather fitting on the intake manifold.

14. Check the power steering fluid level and re-fill as necessary.

15. Re-install headlight, hardware and connectors.

Fig. 6-d

Fig. 6-e

Fig. 6-f

10

7. CHARGE AIR COOLER CORE AND SURGE TANK INSTALLATION

1. Using sealant, install two “short” 90 degree ttings (two of the supplied 90º ttings have shorter hose barbs than the others) into the CAC end tank. Point the upper one horizontally towards the driver side and point the lower one down. (See Fig. 7-a)

2. Install a 90º tting into the bottom of the surge tank and point it towards the front of the vehicle. Install a straight tting into the side of the surge tank.

3. Attach the supplied surge tank to the strut tower using the supplied bracket and ¼-20 x ½” socket head cap screws (See Fig. 7-b).

4. Install molded 90º hoses onto the barbed ttings on the CAC core and point them forward.

5. Lower the CAC into place over the driver side valve cover.

6. Attach the 90º hose connected to the upper tting on the cooler end tank to the straight tting installed in the side of the surge tank (trim hose as needed).

7. Verify that all water hose connections have tightened clamps installed.

8. Trim the strut top cover as needed and reinstall.

(See Fig 7-c).

Fig. 7-a

Fig. 7-b

Fig. 7-c

11

P/N: 4CL020-010 v6.0, 02/28/2012

8. RESERVOIR AND WATER PUMP ASSEMBLY AND INSTALLATION

1. Attach the water reservoir bracket to the reservoir using ¼-20 x .5” cap screws. (See Fig. 8-a for bracket orientation).

2. In the area in front of the driver side front wheel, position the water reservoir/bracket next to the frame rail. Orient the assembly for best clearance, at least 6” from the rear face of the bumper (See Fig. 8-b)

3. Mark mounting bracket location and remove. Drill two 11/64” holes for the supplied #12 sheet metal screws (See Fig. 8-c).

4. Using thread sealant, install the 1/2” NPT 90° hose barb tting into the top and bottom of the supplied plastic reservoir.

5. Secure the assembly to the frame rail using two #12 sheet metal screws.

6. Trial t the front bumper cover to verify water reservoir clearance.

7. Cut off the electrical plug on the water pump leaving as much wire connected to the pump as possible. Install the supplied ¼” eyelet on the water pump ground wire (brown wire).

8. Connect the pump inlet to the bottom reservoir tting with a piece of the supplied hose. Point pump to discharge up at a 45° angle for 300C vehicles, or forward (and slightly up, to allow air to escape the pump housing) for all other vehicles. Secure hose with clamps on both ends. Drill a hole in the radiator support and secure the water pump to it using an adel clamp and #12 sheet metal screw. Make sure to ground the fuel pump under the mounting screw. (See Fig. 8-d)

9. Connect a hose to the top of the reservoir and run it up to the area next to the driver side valve cover. This hose will later be connected to the 90 degree tting installed in the bottom of the supplied surge tank (trim for ideal routing).

10. Drill a 5/8 hole in rear facing side of the power distribution box lid approx. 3 inches from inner edge. Insert supplied grommet into hole. Install supplied fuse holder from inside of lid, pressing one end into the grommet. Connect fuse tap and slide connector to fuel pump fuse referring to the owner’s manual. Connect remaining end of fuse holder to water pump wire using supplied wire. Route wire behind engine following the factory loom. Install supplied split loom over wire (See Fig. 8-e).

Fig. 8-a

Fig. 8-b

Fig. 8-c

Fig. 8-d

Fig. 8-e

12

9. CHARGE AIR COOLER RADIATOR INSTALLATION

1. (Challenger vehicles only. All others skip to step 2) Attach the supplied brackets

to each side of the CAC radiator as shown in gs. 9-a and 9-b. Remove the two small plastic panels from the front bumper cover as shown in Fig. 9-c. Skip to step 5.

2. (300C vehicles only. All others skip to step 3) Attach the longer pair of the supplied brackets to the charge air cooler radiator. The driver side bracket should be attached by sandwiching the supplied ½” long spacer between the bracket and the CAC radiator. (See Fig. 9-d). With the foam bumper installed on the vehicle position the CAC radiator with brackets on top of the steel bumper so that it has about ½” clearance behind it. Mark the four frontmost mounting bracket holes to be drilled. Remove assembly, drill 11/64” holes and install the CAC radiator using four #12 sheet metal screws. (See Fig. 9-e). 300C models skip ahead to 9.5

3. Attach the shorter pair of the supplied brackets to the charge air cooler radiator. The driver side bracket should be attached by sandwiching the supplied ½” long spacer between the bracket and the CAC radiator. (See Fig. 9-f).

Fig. 9-a

Fig. 9-e

SPACER

Fig. 9-b

Fig. 9-c

Fig. 9-f

13

Fig. 9-d

P/N: 4CL020-010 v6.0, 02/28/2012

ALUMINUM TUBE

CHARGE AIR COOLER

SURGE TANK

RESERVOIR

WATER PUMP

WATER COOLER

NOTE: 300C USES PARTSIN THIS CONFIGURATIONAND WITH THE CAC RADIATOR MOUNTED ABOVE THE BUMPER

300C AND CHALLENGER ONLY

ALL OTHER VEHICLES

USE STRAIGHT HOSE

Non-300C only

300C only

MOLDED RUBBER ELBOW

9. CHARGE AIR COOLER RADIATOR INSTALLATION con’t

4. With the hard plastic bumper installed on the vehicle position the CAC radiator with brackets underneath the steel bumper and centered. Mark the four frontmost mounting bracket holes to be drilled. Remove assembly, drill 11/64” holes and install the CAC radiator using four #12 sheet metal screws. (See Fig. 9-d and Fig 9-g).

5. Connect the water pump discharge to the bottom hose barb on the CAC radiator using the supplied 90º hose (and additional straight hose if needed). See Figure 9-f for CAC hose routing.

6. Connect the upper hose barb on the cooler radiator to the water inlet tting on the CAC core using the supplied hose mender, hose, and a molded 90 degree hose. Drill a hole in the plastic side panel as needed to allow smooth hose routing. (For 300C and Challenger vehicles use the supplied aluminum tube to extend the line into the engine bay above the driver side valve cover as shown in Fig. 9-h).

7. Remove cap from surge tank and slowly ll system with 25%/75% coolant/water mix. Check for leaks.

8. Re-install the front inner and outer fascias and fender liner in reverse of removal.

ALUMINUM

TUBE

Fig. 9-g

Fig. 9-h (300C/Challenger Only)

Fig. 9-f

14

10. SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION

A. Attach the straight supercharger discharge tube

to the supercharger using the supplied ø2.75” 90º elbow per Fig. 10-a.

B. Attach the other end to the CAC inlet using

the supplied ø2.75 x 3” sleeve and #44 hose clamps.

C. Install the supplied bypass valve onto the barb

on the discharge tube using 1” hose and point it towards the rear of the vehicle. Install the supplied 1” air lter on the bypass valve discharge. (See Fig. 10-b).

D. Connect 5/32” vacuum line from the bypass valve

to the tee tting installed in the brake booster hose in step 3M or 3N. Locate the 5/32” tee in the Fuel Pump Voltage Booster assembly and install inline for use in a later step.

E. (6.1L engine only) Re-install the passenger

side plastic engine cover. In order to provide room for the charge cooler, remove the oil ll cap, transfer the o-ring on the factory oil ll cap to the supplied oil ll cap and install the supplied oil ll cap.

F. (5.7L engine only) Cut off the driver side

portion of the engine cover leaving only a thin portion (~3/4”) extending beyond the colored insert. Loosen the intake manifold bolt and install the supplied “engine cover lower bracket” (see Fig. 10-c).

G. (5.7 engine only) Remove a nut from the

driver side rear corner of the colored insert and install the “upper engine cover bracket” (See g. 10-d).

H. (2009-2010 5.7L Challenger only) Do not

re-install the factory engine cover.

Fig. 10-a

Fig. 10-b

Fig. 10-d

15

Fig. 10-c

P/N: 4CL020-010 v6.0, 02/28/2012

10. SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION con’t

I. (5.7L engine only) Remove a nut from the

driver side front corner of the colored insert and install the “front engine cover bracket” onto the underside of the engine cover (See Fig 10-e).

J. (5.7L engine only) Install the engine cover

on the passenger side factory pedestals. Using the supplied ¼” hardware connect the “upper bracket” to the “lower bracket” as shown. Slots allow the height to be adjusted as needed.

K. (2009-2010 5.7L models only) Cut the

blue w/green wires from the OEM harness approximately 1” from the IAT female connector. Locate the supplied Intake Air Temperature (IAT) harness and cut off the male connector. Slide a piece of supplied heat shrink tubing over each of the OEM IAT wires. Solder the ends of the OEM wires to the new harness (the color of the wires does not matter). Insulate the connections by shrinking the sleeve with the proper amount of heat. Route the wires under the throttle body to the driver’s side. Protect the wires with split loom or another suitable means and route them away from heat, sharp edges, and other hazards. Butt connectors have been supplied for temporary connection if a solder joint cannot be completed at installation time.

L. Install the OEM (2009-2010 5.7L models use

the supplied sensor) air temperature sensor into the hole in the discharge tube that connects the CAC outlet to the throttle body using the supplied grommet.

M. Install the discharge tube using the supplied 90º

silicon elbow (if necessary, rotate the engine breather tube so that it does not interfere with the discharge duct).

N. The IAT sensor wires must be lengthened in order

to reach the new IAT sensor mounting location in the discharge duct. If an extension harness is not included use the supplied wire and crimp connectors to accomplish this. (Soldering is recommended).

O. Plug in the IAT sensor and tighten hose clamps

on each connection.

P. Re-install the front bumper cover using the sup-

plied replacement plastic rivets.

Fig. 10-e

Fig. 10-f

AIR TEMPERATURE

SENSOR

Fig. 10-g

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11. FUEL PUMP BOOSTER INSTALLATION (SRT8 AND 2009-2010 5.7L MODELS ONLY. 2006-2008 5.7L SKIP TO SECTION 12)

A. Open trunk and remove carpet to expose the

Styrofoam organizer in the spare tire well and remove the organizer. Using the FPB mounting plate as a template, mark (2) drill hole locations. Using a 17/64” drill bit, drill through, at the two marked locations (see Fig. 11-a).

B. Secure the supplied FPB to the mounting plate

with the provided # 10 hardware screws, washers, and nylock nuts. Then mount the FPB assembly to the two previously drilled 17/64” holes in the spare tire well using the provided ¼-20 screws, washers, and nylock nuts.

C. Locate the rubber grommet on the driver’s side

of the rewall. Make a small slice in the grommet.

D. Remove the two plastic clips securing the under

dash cover. Set aside the cover to be installed in a later step. (See Fig. 11-b)

E. Lift up the driver side plastic door sill running

across the door and remove. (See Fig. 11-c) It will be reinstalled in a later step.

F. Remove the rear seat by lifting up on each side

of the lower section. (The upper section does not need to be removed)

G. Locate the supplied 1/8” nylon Instrument tubing

and install it into the 1/4” plastic split loom.

H. Route the 1/8” nylon tube assembly along the

door sill to the FPB previously installed in the trunk. Secure the loom with provided tie wraps. Locate the 7/64 vacuum hose and cut a 2” piece and install one end on the 1/8” nylon tube and the other end to the vacuum port on the FPB. Secure hose connections with tie wraps. This will be used for boost reference.

DRILL TWO 17/64”

HOLES

Fig. 11-a

Fig. 11-b

NOTE: When routing tubing, ensure nylon tubing

does not get kinked or potentially pinched during vehicle operation.

I. Route the other end of the 1/8” nylon tube

assembly loom through the rewall grommet (Previously cut in step 11-C) and into the engine bay. Continue routing the tube assembly to the 5/32” tee tting installed in the bypass valve line. (Previous step 10-D) Cut another 2” piece of 7/64” vacuum hose and attach to tee tting. Secure with plastic tie wraps.

17

DOOR SILL

Fig. 11-c

P/N: 4CL020-010 v6.0, 02/28/2012

11. FUEL PUMP VOLTAGE BOOSTER INSTALLATION con’t

J. Locate the factory fuel pump wires under the rear

seat driver’s side. Remove the tape from the wires. Separate the blue with orange or blue with red depending on model year (See Fig. 11-d).

NOTE: Crimp on connectors are provided

but it is recommended that all of the wire connections be soldered and insulated.

K. Cut the blue with red/orange trace wire leaving

approximately 4”out of the fuel pump. Attach the 12ga. orange wire provided in your kit to the 12ga. orange wire from the FPB. Attach the other end to the fuel pump. This wire will power the fuel pump. (Refer to wiring diagram Fig. 11-h)

NOTE: Refer to the fuel pump wiring dia-

gram that is provided for further explanation if needed (Fig. 11-h).

TO FUEL PUMP

TO WIRING HARNESS

Fig. 11-d

L. Attach the 14ga. red wire provided in your kit to

the 14ga red wire from the FPB. Attach the other end to the blue with red/orange trace wire into the OEM wire harness. (Refer to wiring diagram Fig. 11-h)

18

11. FUEL PUMP VOLTAGE BOOSTER INSTALLATION con’t

M. Reinstall the rear seat, door sill, and under dash

cover at this time.

N. On the FPB box, locate the red 12 ga. wire with

fuse holder. Cut off the fuse holder and discard. Locate the 12 ga. red wire provided and connect where fuse holder was cut off. Locate the provided black 12ga. wire and connect to the black wire on the FPB.

O. Route the red power wire and black ground wire

toward the fuse box next to the battery. Trim the wires to proper lengths to attach to factory ground lug and factory power distribution box. Locate the provided fuse holder and cut the center of the wire loop. Attach one end to the red 12 ga. power wire from FPB. Use the supplied ring terminals crimp, solder, and attach to factory lugs. (See Figs. 11-e, 11-f, 11-g for close up view.) Install the supplied 40amp fuse into fuse holder after all connections are complete.

P. Reinstall the trunk organizer and carpet at this

time.

Fig. 11-e

POWER WIRE

TERMINAL

Fig. 11-f

GROUND LUG

19

Fig. 11-g

P/N: 4CL020-010 v6.0, 02/28/2012







 





























 















11. FUEL PUMP VOLTAGE BOOSTER INSTALLATION con’t

WIRING DIAGRAM

Fig. 11-h

20

12. REFLASH COMPUTER

IMPORTANT! To ensure trouble-free programming of your vehicle's computer:

• Make sure the vehicle's battery is sufficiently charged.

• Turn off all accessories and close doors to prevent unnecessary drain on the battery.

• Do not attempt to program your vehicle while a battery charger is connected.

• Improper battery voltage will result in failure of the programming process.

• Do not disconnect the cable or turn off the ignition during programming.

A. Reconnect the battery. B. Locate the vehicles OBD2 connector located

below the dash on the driver’s side of the vehicle.

C. Attach the OBD2 connector from the Flash

tool that is provided in the kit to the vehicle’s OBD2 port. Make sure this connector is seated all the way in the vehicle’s OBD2 port. You do not want this connector coming out during programming or damage may occur to the vehicle’s ECM.

D. The Reflash tool should power up and display

three parameters.

1. Performance Tune

2. Diagnostics

3. Options

E. Select “Performance Tune” and press the

enter button in the middle of the arrow keys.

F. Read the disclaimer entirely, then select

agree and press ENTER.

G. At this point follow the instructions on the

screen displayed on the reflash tool. If you have any questions, either refer to the manual that is provided with the reflash tool or contact our service department for further assistance.

H. Turn the ignition on (do not start the vehicle).

Set the parking brake and press the ENTER button to continue.

NOTE: Do not disturb the cable, or turn

the ignition off during this time. If the programming is disrupted, the computer will not start or

I.

run your vehicle!

ESCAPE

ARROWKEYS

ENTER

OR

SELECT

Fig. 12-a

SELECT TUNE will be displayed at the top of the screen. Use the arrow keys to select the appropriate tune for your vehicle and press the ENTER button. You will have a choice of two to choose from:

1. Vortech (used for installing kit)

2. Original Backup

J. Continue to follow the screen and when fin-

ished, unplug the reflash tool from the vehicle’s OBD2 port.

21

P/N: 4CL020-010 v6.0, 02/28/2012

13. FINAL ASSEMBLY AND CHECKING

NOTE: THIS SUPERCHARGER HAS BEEN FACTORY

PRE-FILLED WITH SPECIAL SYNTHETIC LUBRICANT. OIL DOES NOT NEED TO BE ADDED TO A BRAND NEW UNIT. HOWEVER THE FOLLOWING FLUID LEVEL CHECK SHOULD BE PERFORMED.

A. Remove the factory installed at head brass shipping

plug (not the dipstick) from the top of the supercharger case.

B. Replace the sealed shipping plug with the supplied

“vented” plug. Do not operate the supercharger without it.

C. Ensure that the .06” copper sealing washer is located

on the dipstick base.

D. Thread the clean dipstick into the supercharger until

it seats.

E. Once the dipstick has seated, remove the dipstick from

the unit. Fluid should register in the crosshatched area on the dipstick.

F. DO NOT OVERFILL!! Drain excess uid from the

unit if it is above the maximum level on the dipstick. Install and tighten the dipstick in the gearcase.

G. If your vehicle has gone over 20,000 miles since its

last spark plug change, it is a good idea to change the spark plugs now, before test-driving.

H. Make sure that the vehicle is lled with 91 octane or

higher fuel before commencing test drive.

I. With key on, make sure charge air cooler water pump

is operating and that water is owing through the surge tank. Fill as necessary. If water is not owing, remove the hose from the bottom of the surge tank and lower until water ows out of hose. This should prime the pump. Reconnect hose, verify water ow and top off surge tank. Do not run the water pump for extended periods (30 seconds or more) without water ow.

J. Check all ttings, nuts, bolt and clamps for tight-

ness.

K. At this point it is OK to start the vehicle.

WARNING: DO NOT ATTEMPT TO OPERATE THE

VEHICLE UNTIL ALL COMPONENTS ARE INSTALLED AND ALL OPERATIONS ARE COMPLETED INCLUDING FINAL CHECK. FAILURE TO DO SO MAY CAUSE PREMATURE FAILURE OF MAJOR COMPONENTS.

Fig. 13-a

Fig. 13 -b

L. With engine running, check power steering hose con-

nections for leakage. Let engine run for two minutes. Turn steering wheel in both directions.

22

13. FINAL ASSEMBLY AND CHECKING con’t

Verify:

• Smooth power assist

• Noiseless operation

• Proper uid level

• No system leaks

• No bubbles, foam or discoloration in uid M. Verify that the gilmer belt is running smoothly. If wear is

detected on the side of the belt, it is probably too tight. If it is vibrating excessively, tighten until there is minimal movement.

N. Turn off vehicle and recheck all uid levels and verify

that no hoses, wires, etc. are near exhaust headers or

moving parts and that there is no uid leakage. O. Re-install the splash pan. P. Test drive vehicle by gradually working up to full throttle

and paying close attention to any abnormal sounds or

engine detonation. Q. Install the engine cover by trimming the driver side to

clear the supercharger kit. R. Read the STREET SUPERCHARGER SYSTEM

OWNER’S MANUALAND RETURN THE WARRANTY

REGISTRATION FORM within thirty (30) days of pur-

chasing your supercharger system to qualify for the 3

year limited warranty.

WARNING: NEVER OPERATE YOUR ENGINE AT FULL THROTTLE

WHEN THE ENGINE IS COLD. ALWAYS ALLOW PLENTY OF TIME FOR THE OIL TO REACH FULL OPERATING TEMPERATURE BEFORE RUNNING ABOVE 2,500 RPM. FULL SUPERCHARGER OPERATING TEMPERATURE IS GENERALLY ACHIEVED ONLY AFTER THE ENGINE WATER TEMPERATURE HAS BEEN AT THE NORMAL INDICATED OPERATING RANGE FOR TWO OR THREE MINUTES.

V3 supercharger long term maintenance and care:

• CAUTION: Use of any uid other than the Vortech supplied synthetic lubricating uid will void the warranty and may cause component failure.

Replacement Vortech SL lubricating uid part num-

bers:

009035: Package of three 4 oz. bottles

• Check the uid level using the dipstick at least every 2,500 miles.

• Initial supercharger uid change must be performed at 2,500 miles. The supercharger uid must then be changed at least every 7,500 miles.

1. Drain the uid, re-ll the unit only with 4 oz. of Vortech supplied synthetic lubricating uid.

2. Conrm proper oil level using the dipstick. DO NOT OVERFILL!! (See steps 13-C through 13-F)

23

P/N: 4CL020-010 v6.0, 02/28/2012

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • (805) 247-0226

®

FAX (805) 247-0669 • www.vortechsuperchargers.com • M-F 8:00 AM - 4:30 PM PST

ENGINEERING, INC

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