Vortech 2006-2010 6.1L Hemi Cars User Manual

®

DODGE/CHRYSLER Charger, Magnum, 300C and Challenger

Hemi Cars

Supercharger System

Installation Instructions

50 State Smog Legal per CARB EO# D-213-31

2005-2010 Model Years

ENGINEERING, INC.

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • [phone]

FAX [phone] • www.vortechsuperchargers.com

i

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

FOREWORD

STOP

his manual provides information on the installation, maintenance and service of the
Vortech supercharger kit expressly designed for this vehicle. All information, illustra-

T

tions and specifications contained herein are based on the latest product information
available at the time of this publication. Changes to the manual may be made at any time
without notice. Contact Vortech Engineering for any additional information regarding this kit
and any of these modifications at [phone] 8:00am-4:30pm PST.

Take note of the following before proceeding:

1. Proper installation of this supercharger kit requires general
automo tive mechanic knowledge and experience. Please browse
through each step of this instruction manual prior to beginning the
installation to determine if you should refer the job to a professional
installer/technician. Please contact your dealer or Vortech Engineering
for possible installers in your area.

2. This product was designed for use on stock (un-modified, OEM) vehicles. The
PCM (computer), engine, transmission, drive axle ratios and tire O.D. must be stock. If
the vehicle or engine has been modified in any way, check with Vortech prior to installa­tion and use of this product.

3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).

4. Always listen for any sign of detonation (knocking/pinging) and discontinue hard use (no

boost) until the problem is resolved.

5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.

Exclusions from Vortech warranty coverage considerations include, but not

limited to:

1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.

2. Continued operation with an impaired vehicle or sub-system.

3. The combined use of Vortech components with other modifications such as, but not lim-

ited to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM program­ming or other such changes.

© 2012 VORTECH ENGINEERING, INC.

All rights reserved. No part of this publication may be reproduced, transmitted, transcribed,

or translated into another language in any form, by any means without written permission

of Vortech Engineering, INC..

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

ii

TABLE OF CONTENTS

FOREWORD ..................................................................................................................................... ii

TABLE OF CONTENTS .....................................................................................................................iii

IMPORTANT NOTES ........................................................................................................................iv

TOOL & SUPPLY REQUIREMENTS ................................................................................................. v

PARTS LISTS .................................................................................................................................... vi

1. PREPARATION AND REMOVAL ......................................................................................... 1

2. HARMONIC DAMPER DOWEL PIN INSTALLATION .........................................................3

3. FUEL INJECTOR REPLACEMENT ..................................................................................... 4

4. SUPERCHARGER MOUNTING PLATE INSTALLATION ...................................................5

5. SUPERCHARGER INSTALLATION ....................................................................................8

6. AIR INLET INSTALLATION .................................................................................................9

7. CHARGE AIR COOLER (CAC) CORE INSTALLATION ......................................................11

8. RESERVOIR AND WATER PUMP ASSEMBLY AND INSTALLATION ................................ 12

9. CHARGE AIR COOLER RADIATOR INSTALLATION ......................................................... 13

10. SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION .......................................... 15

11. FUEL PUMP VOLTAGE BOOSTER INSTALLATION (SOME MODELS) ............................ 17

12. REFLASH COMPUTER .......................................................................................................21

13. FINAL ASSEMBLY AND CHECKING ...................................................................................22

iii

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

OFF-HIGHWAY USE

When driving vehicle on non-public roads (off-road applications such as racing/high
RPM) Vortech strongly recommends reducing the factory spark plug gap down to
.032”.

COPYRIGHT NOTICE

This product is protected by state common law, copyright and/or patent. All legal rights
therein are reserved. The design, layout, dimensions, geometry and engineering
features shown in this product are the exclusive property of Vortech Engineering,
INC.. This product may not be copied or duplicated in whole or part, abstractly or
fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other
information be incorporated into any product or apparatus without prior written
consent of Vortech Engineering, INC..

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

iv

ATTENTION

BEFORE STARTING INSTALLATION,

PLEASE NOTE THE FOLLOWING:

Your vehicle’s ECM may need to be updated.
This can be determined by locating the supplied
Diablosport programmer and plugging it into the
vehicle’s OBD2 port.

Once the programmer is powered up and is at the
main menu screen, there will be four options to
choose from:

Performance tune•
Diagnostics•
Options•
Tool information•

Select performance tune and follow the screen for
instructions.

If you are prompted to update the vehicle’s calibra­tion, disconnect the Diablosport programmer and
follow these steps:

Tools required: Diablosport U7778 Interface Kit.

In the event you are unable to purchase or
locate a U7778 Interface Kit, this process can be
accomplished by using the vehicle for the power
source (by plugging the programmer into the ve­hicles OBD2 port) and by purchasing a USB to
serial cable (RS232) (Note: if your computer has
a serial cable outlet plug then just a serial cable
will be needed).

place an installer icon on your desktop.
Double-click on the DS Downloader installer •
on the desktop to start the installation process.
Follow the prompts to install.
Once the installer has completed, locate the •
new icon that the installer has placed on your
desktop. (See Fig)

With the programmer powered up and con-•
nected to your computer, double-click on the
DSDownloader icon. You should see an option
to download calibration update.
Select the update and allow the program to •
connect to Diablosport’s website. This may
take a few minutes.
Once the programmer has updated, discon-•
nect it from the power source and the com­puter.
Plug the programmer into the vehicles OBD2 •
port and follow the main menu screen (as
described in section 10).

If you are unable to use the vehicle as the power
source, a power supply will be required.

The requirement for the power supply: Input
120 VAC 60Hz 30W output 12 VDC 1000
Ma, with a 5.5 x 2.5 mm tip, positive center.

With the programmer powered up and connected,
and the main menu screen being displayed:

Type the following into your web browser: •
vortechsuperchargers.com/dsinstaller
Save the installer to your desktop. It should •

v

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

Dodge/Chrysler Hemi Cars

®

ENGINEERING, INC.

Installation Instructions

Congratulations on selecting the best performing and best backed automotive

supercharger available today... the VORTECH

Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner’s Manual which includes the Automotive Limited Warranties Program
and the Warranty Registration form.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of
30-35% and horsepower of 35-45% can be expected with the boost levels specied by Vortech Engineering.
This product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged
engine is not recommended and may result in failure of the engine as well as the supercharger. Vortech

Engineering is not responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in
procedures are followed.

®

Supercharger!

For best performance and continued durability, please take note of the following key
points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modied in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem

is resolved.

5. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with
original heat range plugs as specied by the manufacturer and reset timing to factory specications
(follow the procedures indicated within the factory repair manual and/or as indicated on the factory
underhood emissions tag). Do not use platinum spark plugs unless they are original equipment.
Change spark plugs every at least 15,000 miles and spark plug wires at least every 50,000 miles.

TOOL & SUPPLY REQUIREMENTS:

• Factory Repair Manual

• 3/8” Socket and Drive Set: SAE & Metric

• 1/2” Socket and Drive Set: SAE & Metric

• Adjustable Wrench

• Open End Wrenches: 3/8”, 7/16”, 1/2”, 9/16”

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Drill Motor

• 1/8”, 3/16”, 1/4”, 27/64” Drill Bits

• 3/16” Allen Wrench

• Wire Strippers and Crimpers

• Utility Knife

I

f your vehicle has in excess of 15,000 miles since its

last spark plug change, then you will also need:

• Spark Plug Socket

• NEW Spark Plugs

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

vi

®

2005-2008 Hemi 5.7L Car

Supercharger Kit

Part No. 4CL218-010L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2
008130 LICENSE PLATE FRAME, VORTECH 1
008341 POWERCOOLER DECAL 1
008447 S/C STREET PACKAGE ASSEMBLY 1
009035 LUBE ASSY, 3-PACK 1
2A046-106 BELT PREMIUM 104.5” 1
2F329-030 S/C ASSY, V3 CCW SI 5.7L CAR 1

4GR033-034 PULLEY, SC, C5, 20MM, 34T 1

4CL020-010 INSTRUCTION MANUAL, HEMI 1
4CL110-030 FUEL ASSY, 5.7L HEMI CAR 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1
5A002-017 MAP SENSOR, 07 CHARGER SC 1
7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2
7P062-187 1/16NPT X 3/16 HOSE BARB 1
7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2
7P375-113 PCV VALVE, VIPER, 3/8”-1/2” HOSE 90° 1
7P500-003 1/2”-3/8” REDUCER BARB UNION 1
7R001-006 #6 STNLS HOSE CLAMP, NARROW 2
7R004-002 STEPLESS CLAMP 17.0-70 2
7R004-687 STEPLESS CLAMP, 13/16” 4
7U030-053 3/8 X 90 MOLDED RUBBER HOSE 1
4CL010-060 BRKT, CHGR ENG CVR SPT FRONT 1
4CL010-070 BRKT, CHGR ENG CVR SPT UPPER 1
4CL010-080 BRKT, CHGR ENG CVR SPT LOWER 1
7A250-074 1/4-20 X .75 HHCS PLTD 1
7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1
7J250-001 1/4 WASER, SAE, PLTD 2
7U100-068 BUMPER, RBR ø .5X.25 MTG HOLE 1
8F060-008 FUEL INJ, 07 CHARGER SC 8

4CL110-044 S/C MTG BRKT ASSY 1

2A017-016 PILOT, 3/8 SCREW 1
2A017-093 SPACER, S/C PULLEY, .093” 1
2A017-156 SPACER, IDLER, HEMI 1
2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7
2A017-462 SPACER,IDLER SMOOTH 6RIB 1
2A017-876-12 SPACER, .875 OD X .475 LONG 2
2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1
2A040-011 PULLEY RETAINER S/C 2
2A042-080 BELT, GATES 20MM, 80 TOOTH 1
2D070-159 LARGE BEARING,EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900 1
4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1
4CL010-020 PLATE, HEAD MTG, 07 CHGR 1
4CL010-044 PLATE,SC MTG, 07 CHGR 1
4CL010-050 MTG TAB, CHARGER CLR SPT 2
4CL016-011 HUB, PWR STR PLLY, HEMICAR 1
4CL016-021 PULLEY, PWR STR, HEMICAR 1
4FT017-080 SPCR, COOLER SUPPORT 1
4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1

4GR116-300 IDLER ASSY, 20MM BELT 1
4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1
7J500-002 1/2” LOCK WASHER 1
4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1
4HS017-041 SPACER, LOWER S/C PLT S2000 2
4NZ030-041 BRG HSG, 350Z 1
7A250-075 1/4-20 X .75 SHCS 6
7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4
7A375-100 3/8-16X1 G5 HXHD PLT 4
7A375-225 3/8-16 X 2 1/4” G8 HX HD 1
7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1
7B375-150 3/8-24X 1-1/2 GR8 HX 1
7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1
7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1
7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7
7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3
7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1
7G010-175 12MM X 1.75 NUT 1
7J012-092 12MM WASHER, FLAT 3
7J312-000 5/16 FLAT WASHER-SAE 11
7J375-044 3/8 SAE WASHER, PLTD 4
7K250-001 1/4” AN WASHER 6
7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2
7U100-069 KEY, 3/16 SQUARE X .73 LONG 1
7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1
7U100-084 SNAP RING,V9 1
7X100-027 WAVE WASHER-LARGE (V-2) 1

4CL110-110* ASSY, DAMPER PIN 1
4CL112-010* AIR DISCHARGE ASSY 1
4CL112-030* AIR INLET ASSEMBLY, HEMI 1
5A003-050 DIABLO PREDATOR, HEMI 1

8N006-020 WATER COOLER 1
8N105-190* WATER TANK MTG ASSY 1
8N107-190* WATER PUMP MTG ASSY 1

5W001-011 16-14 GA RING TERM .26” HOLE 1
5W001-013 14-16 GA BUTT CONN BLU INSUL 2
5W001-024 MINI ATC FUSE TAP 1
5W001-025 FEMALE SLIDE,INSULATED,MINI 1
5W001-054 18 GA FUSE HOLDER 1
5W014-030 14GA STRD WIRE BLACK 5
7R003-027 ADEL CLAMP,1-11/16” 1
8F001-402 PUMP, WATER, PIERBURG 1
8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

xi FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

vii

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

2005-2010 Hemi 6.1L SRT-8

®

Supercharger Kit

Part No. 4CL218-030L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2
008130 LICENSE PLATE FRAME, VORTECH 1
008341 VORTECH CHARGE COOLER DECAL 1
008447 1 YR S/C STRT INFO PKG ASY VOR 1
009035 S/C LUBE, BOTTLED, VORT 3-PACK 1
2A046-106 BELT PREMIUM 104.5”, GATES 1
2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1
4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1
4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1
4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1
4CL020-010 MANUAL, DODGE HEMI CHGR 1
4CL110-044 S/C MTG BRKT ASSY, HEMI 1

2A017-016 PILOT, 3/8 SCREW 1
2A017-093 SPACER, S/C PULLEY, .093” 1
2A017-156 SPACER, IDLER, HEMI 1
2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7
2A017-462 SPACER,IDLER SMOOTH 6RIB 1
2A017-876-12 SPACER, .875 OD X .475 LONG 2
2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1
2A040-011 PULLEY RETAINER S/C 2
2A042-080 BELT, GATES 20MM, 80 TOOTH 1
2D070-159 LARGE BEARING,EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900 1
4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1
4CL010-020 PLATE, HEAD MTG, 07 CHGR 1
4CL010-044 PLATE,SC MTG, 07 CHGR 1
4CL010-050 MTG TAB, CHARGER CLR SPT 2
4CL016-011 HUB, PWR STR PLLY, HEMICAR 1
4CL016-021 PULLEY, PWR STR, HEMICAR 1
4FT017-080 SPCR, COOLER SUPPORT 1
4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1
4GR116-300 IDLER ASSY, 20MM BELT 1
4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1
7J500-002 1/2” LOCK WASHER 1
4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1
4HS017-041 SPACER, LOWER S/C PLT S2000 2
4NZ030-041 BRG HSG, 350Z 1
7A250-075 1/4-20 X .75 SHCS 6
7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4
7A375-100 3/8-16X1 G5 HXHD PLT 4
7A375-225 3/8-16 X 2 1/4” G8 HX HD 1
7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1
7B375-150 3/8-24X 1-1/2 GR8 HX 1
7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1
7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1
7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7
7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3
7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1
7G010-175 12MM X 1.75 NUT 1
7J012-092 12MM WASHER, FLAT 3
7J312-000 5/16 FLAT WASHER-SAE 11
7J375-044 3/8 SAE WASHER, PLTD 4
7K250-001 1/4” AN WASHER 6
7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2
7U100-069 KEY, 3/16 SQUARE X .73 LONG 1
7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1
7U100-084 SNAP RING,V9 1
7X100-027 WAVE WASHER-LARGE (V-2) 1

PART NO. DESCRIPTION QTY

4CL110-100 FUEL SYSTEM ASSY, SRT-8 CAR 1

4CL010-100 OIL FILL CAP, SRT-8 1
7P375-156 3/8”X3/8”X5/32” MALE BARB TEE 1
7R001-006 #6 STNLS HOSE CLAMP, NARROW 2
8F060-008 FUEL INJ, 07 CHARGER SC 8
5A002-017 MAP SENSOR, 07 CHARGER SC 1

4CL110-110* ASSY, DAMPER PIN 1
4CL112-010* AIR DISCHARGE ASSY 1
4CL112-030* AIR INLET ASSY, HEMI 1
5A003-050 DIABLO PREDATOR, HEMI 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1
5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’
5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’
5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’
5W012-000 12GA. RED STRANDED WIRE 4’
5W012-010 12GA. BLACK STRANDED WIRE 4’
5W012-080 12GA. ORANGE STRANDED WIRE 8’
5W014-010 14GA. RED STRANDED WIRE 8’
7U030-024 1/8” NYLON INSTRUMENT TUBING 21’
7P156-082 5/32” TEE 1
7U030-109 7/64” VAC HOSE .5’
7U100-044 4” NYLON TIE WRAPS 10
7U100-055 7.5” NYLON TIE WRAPS 10
5W001-014 FUSE HOLDER 10GA. WIRE 1
4CL010-260 MOUNTING PLATE FPB 1
7C010-050 10-24 X 1/2” SCREWS 4
7J010-001 #10 FLAT WASHER 4
7F010-024 10-24 NYLOCK NUT 4
7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2
7J250-001 1/4” WASHER 4
7F250-022 1/4-20 NYLOCK NUTS 2
5W001-007 3/16 HEAT SHRINK .75’
5W001-038 1/4 HEAT SHRINK .75’
5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2
5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2
5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2
5W001-019 10-12GA. YELLOW BUTT CONN 1
5W001-009 14-16GA. BLUE SLIDE CONN MALE 1
5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1
5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLER 1

8N105-190* WATER TANK MTG ASSY 1

8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1
8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

xii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

viii

2009-2010 5.7L M6 Challenger

®

Supercharger Kit

Part No. 4CL218-040L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2
008130 LICENSE PLATE FRAME, VORTECH 1
008341 VORTECH CHARGE COOLER DECAL 1
008447 1 YR S/C STRT INFO PKG ASY VOR 1
009035 S/C LUBE, BOTTLED, VORT 3-PACK 1
2A046-106 BELT PREMIUM 104.5”, GATES 1
2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1
4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1
4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1
4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1
4CL020-010 MANUAL, DODGE HEMI CHGR 1
4CL110-032 FUEL SYSTEM ASSY, 5.7L HEMI 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1
4CL014-010 THERMOSTAT, 180º HEMI CAR 1
4CL145-010 ASSY, FUEL LINE, 2009 5.7L HEM 1
5A002-017 MAP SENSOR, 07 CHARGER SC 1
5A002-024 CONNECTR, MAP SNSR, 09 5.7L HE 1
5A002-025 SENSOR, IAT, 2005-08 DODGE HEM 1
7A250-074 1/4-20 X .75 HHCS PLTD 1
7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2
7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1
7J250-001 1/4 WASHER, SAE, PLTD 2
7P062-187 1/16NPT X 3/16 HOSE BARB 1
7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2
7P375-113 PCV VALVE, VIPER, 3/8”-1/2” BA 1
7P500-003 1/2”-3/8” REDUCER BARB UNION 1
7R001-006 #6 STNLS HOSE CLAMP, NARROW 2
7R004-002 STEPLESS CLAMP, 17.0-70 2
7R004-687 STEPLESS CLAMP,13/16” ONE EAR 4
7U030-053 3/8 X 90º MOLDED RUBBER HOSE 1
8F060-008 FUEL INJECTOR, HEMI CHARGER 8

4CL110-054 ASSY, S/C MTG BRKT,09 5.7L M6 1

008725 CAP, TAMPER PROOF, VORT S/C 2
2A017-016 PILOT, 6203/5 BRG, 3/8 SCREW 1
2A017-093 SPACER, S/C PULLEY, .093” 1
2A017-105-222 SPACER, 1”OD X .328”ID X 2.225 5
2A017-462 SPACER,IDLER SMOOTH 6RIB 1
2A017-156 SPCR, SM IDLER, DBL BRG JACK 1
2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FL 1
2A040-051 PLY RETAINER, TAMPER PRF CAP 2
2A040-061 RETAINER CUP, VORT S/C PLY 2
2A042-080 BELT, GATES 20MM, 80 TOOTH 1
2D070-159 LARGE BEARING,EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900, 1INCH 1
4CL010-230 PLATE, SUPPORT, REAR, 09 5.7L 1
4CL010-221 PLATE, CYL HEAD, 09 5.7L M6 HE 1
4CL010-044 PLATE, SC MTG, 07 CHGR 1
4CL010-251 CAC, SUPPORT BRACKET, 09 5.7L 1
4CL116-350 IDLER ASSY, 20MM GILMER, SRT8 1
4FD017-011 PILOT, 6203/5 BRG, 1/2 SCREW 1
4FT017-080 SPCR, COOLER SUPPORT 1
4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1
4GR116-300 IDLER ASSY, 20MM GILMER, C5 1
4HS017-041 SPACER, LOWER S/C PLT S2000 2
4NZ030-041 BEARING HSG, 350Z 1
7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4
7A375-124 3/8-16 X 1-1/4 HHCS, G5, PLATE 4
7A375-225 3/8-16 X 2-1/4 HXHD G8 1
7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1
7B375-150 3/8-24 X 1-1/2 GR8 HX 1
7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1
7C080-090 M8 X 1.25 X 90 HXHD CL10.9 3

7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3
7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1
7G010-175 12MM X 1.75 NUT 1
7J012-092 12MM WASHER, FLAT 1
7J312-000 5/16 FLAT WASHER-SAE 11
7J375-044 3/8 SAE WASHER, PLTD 4
7J500-002 1/2” WASHER, SPLIT LOCK 1
7U100-068 BUMPER, RBR .5 X .25 MTG HOLE 2
7U100-069 KEY, 3/16 SQUARE X .73 LONG 1
7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1
7U100-084 SNAP RING, EXT DRV HOUSING 1
7X100-027 WAVE WASHER, LARGE, V2 INPUT 1
7C080-025 M8 X 1.25 X 25 HXHD 3
2A017-750-09 SPACER, .75 OD X .328 ID X .36 3

4CL110-060 ASM, P/S, 09 5.7L M6 HEMI CHAL 1

7P375-075 3/4” HOSE BARB UNION, BRASS 1
7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 2
7R002-010 #10 SAE TYPE F SS HOSE CLAMP 1
7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1
7P500-036 1/2 NPT, STREET, 45 DEG 1
4CL010-241 FITTING, P/S, 09 5.7L M6 HEMI 1
5A002-024 CONNECTOR, MAP SENSOR, 5.7L HE 1

4CL110-110* ASSY, DAMPER PIN, HEMI 1
4CL112-010* AIR DISCHARGE ASSY,HEMI CAR 1
4CL112-030* AIR INLET ASSY, HEMI 1
5A003-050 DIABLO PREDATOR, HEMI CAR 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1
5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’
5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’
5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’
5W012-000 12GA. RED STRANDED WIRE 4’
5W012-010 12GA. BLACK STRANDED WIRE 4’
5W012-080 12GA. ORANGE STRANDED WIRE 8’
5W014-010 14GA. RED STRANDED WIRE 8’
7U030-024 1/8” NYLON INSTRUMENT TUBING 21’
7P156-082 5/32” TEE 1
7U030-109 7/64” VAC HOSE .5’
7U100-044 4” NYLON TIE WRAPS 10
7U100-055 7.5” NYLON TIE WRAPS 10
5W001-014 FUSE HOLDER 10GA. WIRE 1
4CL010-260 MOUNTING PLATE FPB 1
7C010-050 10-24 X 1/2” SCREWS 4
7J010-001 #10 FLAT WASHER 4
7F010-024 10-24 NYLOCK NUT 4
7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2
7J250-001 1/4” WASHER 4
7F250-022 1/4-20 NYLOCK NUTS 2
5W001-007 3/16 HEAT SHRINK .75’
5W001-038 1/4 HEAT SHRINK .75’
5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2
5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2
5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2
5W001-019 10-12GA. YELLOW BUTT CONN 1
5W001-009 14-16GA. BLUE SLIDE CONN MALE 1
5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1
5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLR, FLDYN DUAL PASS 1
8N105-190* WATER TANK MTG ASSY, 07 CHGR 1
8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1
8N201-380 WELDED CLR ASSY, 07 HEMI CHGR 1

*SEE PAGE

xiii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

ix

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

2009-2010 5.7L Automatic Challenger

®

Supercharger Kit

Part No. 4CL218-050L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY
008118 DECAL, VINYL, VORTECH 2
008130 LICENSE PLATE FRAME, VORTECH 1
008341 VORTECH CHARGE COOLER DECAL 1
008447 1 YR S/C STRT INFO PKG ASY VOR 1
009035 S/C LUBE, BOTTLED, VORT 3-PACK 1
2A046-106 BELT PREMIUM 104.5”, GATES 1
2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1
4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1
4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1
4CL010-251 BRKT, CAC SUPRT, HEMI CHALL 1
4CL020-010 MANUAL, DODGE HEMI CHGR 1
4CL110-032 FUEL SYSTEM ASSY, 5.7L HEMI 1

4CL010-030 MAP SENSOR BLOCK, 07 CHARGER 1
4CL014-010 THERMOSTAT, 180º HEMI CAR 1
4CL145-010 ASSY, FUEL LINE, 2009 5.7L HEM 1
5A002-017 MAP SENSOR, 07 CHARGER SC 1
5A002-024 CONNECTR, MAP SNSR, 09 5.7L HE 1
5A002-025 SENSOR, IAT, 2005-08 DODGE HEM 1
7A250-074 1/4-20 X .75 HHCS PLTD 1
7C010-052 10-24 X 1/2 BUTTN HEAD CRWW 2
7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1
7J250-001 1/4 WASHER, SAE, PLTD 2
7P062-187 1/16NPT X 3/16 HOSE BARB 1
7P250-045 1/4 MALE NPT X 3/8 MALE BARB 2
7P375-113 PCV VALVE, VIPER, 3/8”-1/2” BA 1
7P500-003 1/2”-3/8” REDUCER BARB UNION 1
7R001-006 #6 STNLS HOSE CLAMP, NARROW 2
7R004-002 STEPLESS CLAMP, 17.0-70 2
7R004-687 STEPLESS CLAMP,13/16” ONE EAR 4
7U030-053 3/8 X 90º MOLDED RUBBER HOSE 1
8F060-008 FUEL INJECTOR, HEMI CHARGER 8

4CL110-044 S/C MTG BRKT ASSY 1

2A017-016 PILOT, 3/8 SCREW 1
2A017-093 SPACER, S/C PULLEY, .093” 1
2A017-156 SPACER, IDLER, HEMI 1
2A017-105-222 SPACER, 1”OD .328” ID, 2.225”L 7
2A017-462 SPACER,IDLER SMOOTH 6RIB 1
2A017-876-12 SPACER, .875 OD X .475 LONG 2
2A036-136 S/C PULLEY 3.60” 6 GROOVE W/FLG 1
2A040-011 PULLEY RETAINER S/C 2
2A042-080 BELT, GATES 20MM, 80 TOOTH 1
2D070-159 LARGE BEARING,EXTENDED DRIVE 2
2D070-171 JACKSHAFT, C5, H900 1
4CL010-010 BRKT, PWR STR MTG, 07 CHGR 1
4CL010-020 PLATE, HEAD MTG, 07 CHGR 1
4CL010-044 PLATE,SC MTG, 07 CHGR 1
4CL010-050 MTG TAB, CHARGER CLR SPT 2
4CL016-011 HUB, PWR STR PLLY, HEMICAR 1
4CL016-021 PULLEY, PWR STR, HEMICAR 1
4FT017-080 SPCR, COOLER SUPPORT 1
4GR032-032 PULLEY,JACKSHAFT,C5,20MM,32T 1
4GR116-300 IDLER ASSY, 20MM BELT 1
4CL116-350 IDLER ASSY, 20 MM, SRT8 3.5 1
7J500-002 1/2” LOCK WASHER 1
4FD017-011 PILOT, 6205 BRG 1/2” SCREW 1
4HS017-041 SPACER, LOWER S/C PLT S2000 2
4NZ030-041 BRG HSG, 350Z 1
7A250-075 1/4-20 X .75 SHCS 6
7A312-152 5/16-18 X 1.5 SHCS, ZN PLT 4
7A375-100 3/8-16X1 G5 HXHD PLT 4
7A375-225 3/8-16 X 2 1/4” G8 HX HD 1
7B375-075 3/8-24 X 3/4” GR8 HXHD BOLT 1
7B375-150 3/8-24X 1-1/2 GR8 HX 1

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

7C012-100 12MM X 100MM X 1.75 HXHD BOLT 1
7C080-066 M8 X 1.25 X 65 HXHD CL10.9 1
7C080-090 M8 X 1.25 X 90 HXHD CL10.9 7
7C080-100 M8 X 1.25 X 100 HXHD ZN PLT 3
7C080-120 BOLT, 8MM X 120MM X 1.25 HXHD 1
7G010-175 12MM X 1.75 NUT 1
7J012-092 12MM WASHER, FLAT 3
7J312-000 5/16 FLAT WASHER-SAE 11
7J375-044 3/8 SAE WASHER, PLTD 4
7K250-001 1/4” AN WASHER 6
7U100-068 BUMPER, RBR ø.5X.25 MTG HOLE 2
7U100-069 KEY, 3/16 SQUARE X .73 LONG 1
7U100-073 KEY, 3/16 SQUARE X 1.375 LONG 1
7U100-084 SNAP RING,V9 1
7X100-027 WAVE WASHER-LARGE (V-2) 1

4CL110-110* ASSY, DAMPER PIN, HEMI 1
4CL112-010* AIR DISCHARGE ASSY,HEMI CAR 1
4CL112-030* AIR INLET ASSY, HEMI 1
5A003-050 DIABLO PREDATOR, HEMI CAR 1

5A102-031 ASSY, VOLT BOOST SRT8 HEMI G3 1

5A002-031 VOLT BOOSTER HEMI G3 1
5W001-021 1/2” SPLIT PLASTIC WIRE LOOM 2’
5W001-005 3/8” SPLIT PLASTIC WIRE LOOM 9’
5W001-032 1/4” SPLIT PLASTIC WIRE LOOM 20’
5W012-000 12GA. RED STRANDED WIRE 4’
5W012-010 12GA. BLACK STRANDED WIRE 4’
5W012-080 12GA. ORANGE STRANDED WIRE 8’
5W014-010 14GA. RED STRANDED WIRE 8’
7U030-024 1/8” NYLON INSTRUMENT TUBING 21’
7P156-082 5/32” TEE 1
7U030-109 7/64” VAC HOSE .5’
7U100-044 4” NYLON TIE WRAPS 10
7U100-055 7.5” NYLON TIE WRAPS 10
5W001-014 FUSE HOLDER 10GA. WIRE 1
4CL010-260 MOUNTING PLATE FPB 1
7C010-050 10-24 X 1/2” SCREWS 4
7J010-001 #10 FLAT WASHER 4
7F010-024 10-24 NYLOCK NUT 4
7A250-074 1/4-20 X 3/4” HEX HEAD BOLT 2
7J250-001 1/4” WASHER 4
7F250-022 1/4-20 NYLOCK NUTS 2
5W001-007 3/16 HEAT SHRINK .75’
5W001-038 1/4 HEAT SHRINK .75’
5W001-043 10-12GA. 1/4” YELLOW RING TERMINAL 2
5W001-041 10-12GA. YELLOW SLIDE CONN MALE 2
5W001-040 10-12GA. YELLOW SLIDE CONN FEMALE 2
5W001-019 10-12GA. YELLOW BUTT CONN 1
5W001-009 14-16GA. BLUE SLIDE CONN MALE 1
5W001-010 14-16GA. BLUE SLIDE CONN FEMALE 1
5W001-013 14-16GA. BLUE BUTT CONN 2

8N006-020 WATER COOLR, FLDYN DUAL PASS 1
8N105-190* WATER TANK MTG ASSY, 07 CHGR 1
8N107-190* WATER PUMP MTG ASSY, 07 CHGR 1
8N201-380 WELDED CLR ASSY, 07 HEMI CHGR 1

*SEE PAGE

xiv FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

x

2005-2008 Hemi 5.7L Car

®

Tuner Kit

Part No. 4CL218-110L

ENGINEERING, INC.

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2

008130 LICENSE PLATE FRAME, VORTECH 1

008341 POWERCOOLER DECAL 1

008447 S/C STREET PACKAGE ASSEMBLY 1

009035 LUBE ASSY, 3-PACK 1

2A046-106 BELT PREMIUM 104.5”, GATES 1

2F329-030* S/C ASSY, V3 CCW SI STR 07 CHGR 1
4CL010-030 MAP SENSOR BLOCK 1

4CL020-010 MANUAL, 2007 DODGE HEMI CHGR 5.7L 1

4CL110-044* S/C MTG BRKT ASSY, 07 CHARGER 1

4CL110-110 ASSY, DAMPER PIN, CHGR 1

4GR010-110 GUIDE, DWL PIN INST 1
7C014-095 M14-1.5 X 95MM SHCS 1
7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1
7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY, 07 CHGR 1

4CL012-010(8) DUCT, CAC TO T-BODY 1
4CL112-020(8) DISCH TUBE, SC TO CAC 1
5A002-018 IAT HARNESS EXT, HEMI 1
7S275-092 ELBOW, 2.75 X 90 SILICONE 1
7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2
7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1
7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2
7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7
7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1
7U030-046 5/32” VACUUM LINE 7
7U034-016 1” GS HEATER HOSE 0.25
8D001-001 STD COMPRESS BYPASS VALVE 1
8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1
4CL010-050 BRKT, CLR SPT, CHGR 2
4CL010-060 BRKT, ENG CVR SPT FRONT 1
4CL010-070 BRKT, ENG CVR SPT UPPER 1
4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1
4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1
7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2
7J250-001 1/4 WASHER, SAE, PLTD 2
7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1
7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1
7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1
8H040-235 AIR FILTER, 4” FLG X 7.0L 1
7P500-009 1/2”X90 HOSE BARB UNION 1
7U030-036 1/2” OIL DRAIN HOSE 4’
8H040-300 AIR FILTER 300C 1
7U032-020 3/8 P/S HOSE 32”

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY, 07 CHGR 1

7A250-051 1/4-20 X .50” HHCS PLTD 2
7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1
7U100-027 PLASTIC RIVET, BUMPER CVR 6
4FT017-080 SPACER, COOLER SUPPORT .5”L 1
4CL010-190 BRACKET RESERVOIR 1
7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3
7E010-075 #12 X 3/4” SHT METL SCRW HEX 8
7P375-075 3/4” HOSE UNION 3
7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3
7P500-750 1/2NPT-3/4 BARB 90° SHORT 2
7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1
7R007-001 NYLON RATCHET CLAMP 1-1/8” 16
7U030-065 3/4”X90° RUBBER HOSE, SHORT 3
7U038-000 3/4” HEATER HOSE 14
7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4
7U100-044 TIE WRAP, 4” NYLON 10
7U100-055 TIE WRAP, 7.5” NYLON 10
8N055-030 TANK, WATER, TRIANGLE SHAPE 1
8N055-050 PLASTIC CAP, SURGE TANK 1
8N056-060 SURGE TANK, PLASTIC 1
4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1
4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1
4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1
4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1
4CL010-150 FLUIDYNE RAD 300L LONG 1
4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1
4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1
4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1
5W001-013 14-16 GA BUTT CONN BLU INSUL 2
5W001-024 MINI ATC FUSE TAP 1
5W001-025 FEMALE SLIDE,INSULATED,MINI 1
5W001-054 18 GA FUSE HOLDER 1
5W014-030 14GA STRD WIRE BLACK 5
7R003-027 ADEL CLAMP,1-11/16” 1
8F001-402 PUMP, WATER, PIERBURG 1
8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

vii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

xi

P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

2005-2010 Hemi 6.1L SRT-8 Car

®

Tuner Kit

Part No. 4CL218-130L

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any

shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY

008118 DECAL, VINYL, VORTECH 2
008130 LICENSE PLATE FRAME, VORTECH 1
008341 VORTECH CHARGE COOLER DECAL 1
008447 1 YR S/C STRT INFO PKG ASY VOR 1
009035 S/C LUBE, BOTTLED, VORT 3-PACK 1
2A046-106 BELT PREMIUM 104.5”, GATES 1
2F329-130 V3 S/C ASY, 6.1L HEMI SRT8 30T 1
4CL010-100 OIL FILL CAP, SRT-8 1
4CL010-160 BRKT, FLDYNE CHLLNGR DRVR 1
4CL010-170 BRKT, FLDYNE CHLLNGR PASS 1
4CL020-010 MANUAL, DODGE HEMI CHGR 1

4CL110-044* S/C MTG BRKT ASSY, HEMI 1
4CL110-110 ASSY, DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST 1
7C014-095 M14-1.5 X 95MM SHCS 1
7U250-019 DOWEL PIN, 1/4X1/2 +.001” 1
7U250-026 DRILL BUSHING, 1/4 ID, 3/8 OD, 1/2L 1

4CL112-010 AIR DISCHARGE ASSY 1

4CL012-010(8) DUCT, CAC TO T-BODY 1
4CL112-020(8) DISCH TUBE, SC TO CAC 1
5A002-018 IAT HARNESS EXT, HEMI 1
7S275-092 ELBOW, 2.75 X 90 SILICONE 1
7S275-300 SLEEVE, 2.75” X 3.00”L, BLUE 2
7S350-277 ELBOW, 3.5 X 2.75 90º SILICONE 1
7R002-016 #16 SAE TYPE F SS HOSE CLAMP 2
7R002-044 #44 SAE TYPE F SS HOSE CLAMP 7
7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1
7U030-046 5/32” VACUUM LINE 7
7U034-016 1” GS HEATER HOSE 0.25
8D001-001 STD COMPRESS BYPASS VALVE 1
8H040-300 AIR FILTER, 3.5” OFFSET, 300C 1
4CL010-050 BRKT, CLR SPT, CHGR 2
4CL010-060 BRKT, ENG CVR SPT FRONT 1
4CL010-070 BRKT, ENG CVR SPT UPPER 1
4CL010-080 BRKT, ENG CVR SPT LOWER 1

4CL112-030 AIR INLET ASSY, HEMI 1

4CL010-180 BRKT, CHALLENGER AIR INLET 1
4CL012-030 DUCT, INLET 08 HEMI CHALLENGER 1
7A250-039 1/4-20 X 3/8” SHCS ZINC PLTD 2
7J250-001 1/4 WASHER, SAE, PLTD 2
7R002-056 #56 SAE TYPE F SS HOSE CLAMP 1
7R002-080 #80 SAE TYPE F SS HOSE CLAMP 1
7S500-351 INLET SLEEVE, HEMI, 5 X 3.5 1
8H040-235 AIR FILTER, 4” FLG X 7.0L 1
7P500-009 1/2”X90 HOSE BARB UNION 1
7U030-036 1/2” OIL DRAIN HOSE 4’
8H040-300 AIR FILTER 300C 1
7U032-020 3/8 P/S HOSE 32”

8N006-020 WATER COOLER 1

8N105-190 WATER TANK MTG ASSY 1

7A250-051 1/4-20 X .50” HHCS PLTD 2
7A0250-101 1/4-20 X 1 HHCS ZINC PLTD 1
7U100-027 PLASTIC RIVET, BUMPER CVR 6
4FT017-080 SPACER, COOLER SUPPORT .5”L 1
4CL010-190 BRACKET RESERVOIR 1
7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3
7E010-075 #12 X 3/4” SHT METL SCRW HEX 8
7P375-075 3/4” HOSE UNION 3
7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3
7P500-750 1/2NPT-3/4 BARB 90° SHORT 2
7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1
7R007-001 NYLON RATCHET CLAMP 1-1/8” 16
7U030-065 3/4”X90° RUBBER HOSE, SHORT 3
7U038-000 3/4” HEATER HOSE 14
7U038-012 HOSE,3/4”DIA 90 ,4X12 LEGS 4
7U100-044 TIE WRAP, 4” NYLON 10
7U100-055 TIE WRAP, 7.5” NYLON 10
8N055-030 TANK, WATER, TRIANGLE SHAPE 1
8N055-050 PLASTIC CAP, SURGE TANK 1
8N056-060 SURGE TANK, PLASTIC 1
4CL010-110 BRKT, FLUIDYNE RAD. MTG, SHORT 1
4CL010-120 BRKT, FLUIDYNE RAD. MTG, LONG 1
4CL010-130 BRKT, SURGE TANK MTG, HEMI CAR 1
4CL010-140 BRKT, FLUIDYNE RAD 300L SHORT 1
4CL010-150 FLUIDYNE RAD 300L LONG 1
4CL010-160 BRKT, FLUIDYNE, CHLGR DRVR 1
4CL010-170 BRKT, FLUIDYNE, CHLGR PSGR 1
4GJ014-020 WATER TUBE B, GTO 1

8N107-190 WATER PUMP MTG ASSY, 07 CHGR 1

5W001-011 16-14 GA RING TERM .26” HOLE 1
5W001-013 14-16 GA BUTT CONN BLU INSUL 2
5W001-024 MINI ATC FUSE TAP 1
5W001-025 FEMALE SLIDE,INSULATED,MINI 1
5W001-054 18 GA FUSE HOLDER 1
5W014-030 14GA STRD WIRE BLACK 5
7R003-027 ADEL CLAMP,1-11/16” 1
8F001-402 PUMP, WATER, PIERBURG 1
8N100-001 NYLON MOUNTING KIT 1

8N201-380(8) WELDED CLR ASSY 1

*SEE PAGE

viii FOR INDIVIDUAL COMPONENTS IN ASSEMBLY

PARTS LIST

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured

xii