his manual provides information on the installation, maintenance and service of the
Vortech supercharger kit expressly designed for this vehicle. All information, illustra-
T
tions and specifications contained herein are based on the latest product information
available at the time of this publication. Changes to the manual may be made at any time
without notice. Contact Vortech Engineering for any additional information regarding this kit
and any of these modifications at (805) 247-0226 8:00am-4:30pm PST.
Take note of the following before proceeding:
1. Proper installation of this supercharger kit requires general automotive
mechanic knowledge and experience. Please browse through each step
of this instruction manual prior to beginning the installation to determine if
you should refer the job to a professional installer/technician. Please contact your dealer or Vortech Engineering for possible installers in your
area.
2. This product was designed for use on stock (un-modified, OEM) vehicles. The PCM
(computer), engine, transmission, drive axle ratios and tire O.D. must be stock. If the
vehicle or engine has been modified in any way, check with Vortech prior to installation
and use of this product.
3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).
4. Always listen for any sign of detonation (knocking/pinging) and discontinue hard use
(no boost) until problem is resolved.
5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.
Exclusions from Vortech warranty coverage considerations include, but not limited to:
1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.
2. Continued operation with an impaired vehicle or sub-system.
3. The combined use of Vortech components with other modifications such as, but not limit-
ed to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM programming or other such changes.
This product is protected by state common law, copyright and/or patent.
All legal rights therein are reserved. The design, layout, dimensions,
geometry, and engineering features shown in this product are the exclusive property of Vortech Engineering, LLC. This product may not be
copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or apparatus without prior written
consent of Vortech Engineering, LLC.
Congratulations on selecting the best performing and best backed automotive
supercharger available today... the VORTECH® supercharger!
Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner’s Manual which includes the Limited Warranty Program, the Warranty
Registration form and return envelope.
Vortech supercharger systems are performance improving devices. In most cases, increases in
torque of 30-35% and horsepower between 35-45% can be expected with the boost levels specified
by Vortech Engineering. This product is intended for use on healthy, well maintained engines.
Installation on a worn-out or damaged engine is not recommended and may result in failure of the
engine as well as the supercharger. Vortech Engineering is not responsible for engine damage.
Installation on new vehicles will not harm or adversely affect the break-in period so long as factory
break-in procedures are followed.
For best performance and continued durability, please take note of the following key points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. The engine must have stock compression ratio.
3. If the engine has been modified in any way, check with Vortech prior to using this product.
4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until
problem is resolved.
5. Perform an oil and filter change upon completion of this installation and prior to test driving
your vehicle. Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change the oil and filter at least every 3,000 miles. Never attempt to extend the
oil change interval beyond 3,000 miles, regardless of oil manufacturer’s claims as potential
damage to the supercharger may result.
6. Before beginning installation, replace all spark plugs that are older than 1-year or 15,000
miles with original heat range plugs as specified by the manufacturer and reset timing to
factory specifications (follow the procedures indicated within the factory repair manual and/
or as indicated on the factory underhood emissions tag). Do not use platinum spark plugs
unless they are original equipment. Change spark plugs every 20,000 miles.
TOOL & SUPPLY REQUIREMENTS
• Factory repair manual
• 3/8" socket and drive set: SAE & metric
• 1/2" socket and drive set: SAE & metric
• 3/8"NPT tap, 3/8-18 tap & handle
• Adjustable wrench
• Open end wrenches: 3/8", 7/16", 1/2", 9/16"
• Center punch and a 5/8" tapered punch
• 6 quarts (or what is specified in your owner’s manual)
SF rated quality engine oil, oil filter and wrench
If it has been 15,000 miles or more since your vehicle’s last spark plug change, then you will
also need:
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1
4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1
5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83
7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2
7C060-020 M6 X 1.0 X 20MM HX 2
7J006-094 6MM WASHER S.S. 2
7R002-024 #24 HOSE CLAMP 3
7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU130-026 OIL FEED ASY 1
7U250-090-260 OIL FEED HOSE, 26" -4X90° 1
7P125-005 1/8 NPT STR. X -4 JIC FTG STL 1
7P250-091 1/4 NPT 90° X -4JIC FTG STL 1
7P250-034 1/4 NPT X 1/4 NPT STRT T 1
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1
4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1
5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83
7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2
7C060-020 M6 X 1.0 X 20MM HX 2
7J006-094 6MM WASHER S.S. 2
7R002-024 #24 HOSE CLAMP 3
7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU010-044 S/C MOUNT PLT, MUST GT 1
4FU010-034 IDLER MOUNT PLATE, MUST 1
4FU017-011 SPACER, STUDDED MUST GT 2
2A017-750-05 SPACER, .750 OD X 2.691 LONG 2
2A017-750-06 SPACER, .750 OD X 2.712 LONG 1
2A017-879-08 SPACER, .875 OD X 1.776 LONG 1
2A017-750-07 SPACER, .750 OD X .097 LONG 1
4FU017-021 SPACER, IDLER, MUST GT 1
4PCS016-160 PULLEY, IDLER 1
2A046-120 BELT, GATES K061203 1
7A375-375 3/8-16 X 3-3/4 HX HD 1
7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1
7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2
7A375-100 3/8-16 X 1 G5 HHCS, PLT 7
7K312-030 5/16 AN WASHER, S.S. 2
7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1
4FU012-015 INLET DUCT,"B" 1
7R002-056 #56 HOSE CLAMP 1
7S400-200 SLEEVE, 4 X 2, BLUE 2
7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1
7R002-064 #64 HOSE CLAMP 5
8H040-235 AIR FILTER, 4.0FLG X 7.0L 1
8A003-071 MAF, 3.8 I.D. MUSTANG GT 1
7P750-102 3/4NPT X 1" X 90° HSE FIT 1
7P250-047 1/4NPT TO 3/8"BARB 90° 1
4FU010-071 BRKT, INTAKE SUPPORT 1
7U032-016 3/8" EFI FUEL HSE HI-PSR 4
4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1
4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1
5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83
7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2
7C060-020 M6 X 1.0 X 20MM HX 2
7J006-094 6MM WASHER S.S. 2
7R002-024 #24 HOSE CLAMP 3
7U012-018 O-RING, 07 MUST GT THERM HSG 1
Disconnect the plastic 3/8" tube assembly
attached to the passenger’s side valve cover.
Remove the plastic 3/8" x 90° connector from the
plastic tube that was connected at the passenger’s side valve cover. Set this connector aside to
be re-used in a later step. Discard the remainder
of the hose assembly, as it will not be re-used.
(See Fig. 1-c.)
NOTE: The preferred method of removing
the 90° connector from its original
plastic tube is to apply a small
amount of heat to the tube and slide
the connector free.
C. Disconnect the mass air flow (MAF) sensor plug
and remove the inlet duct and upper air filter
cover from the car if applicable. (See Figs. 1-a,
1-b, 1-c.)
D1. Remove the 10mm headed bolt (located next to
the inner fender) which secures the lower portion
of the air filter enclosure. Remove the lower portion from the car - it will not be reused. (See Fig.
1-d.)
F. Locate the coolant drain plug on the passenger’s
side of the radiator. Next drain the coolant into a
clean container. This coolant will be reused in a
later step.
NOTE: Loosening the coolant reservoir cap will allow for
coolant to drain more freely.
G.Remove the two 8mm headed bolts securing the
coolant overflow reservoir to the plastic fan
shroud. (See Fig. 1-f.)
H. Disconnect the small overflow hose (running
across the top of the radiator) from the overflow
reservoir. (See Fig. 1-f.)
I.1(2007-2010 Models and Bullitt Only) Remove the
large hose connected to the bottom of the coolant
overflow reservoir. (See Fig. 1-g.)
I.2(2005-2006 Only) Remove the large hose con-
necting the thermostat housing to the bottom of
the overflow reservoir. Set the hose and reservoir
aside to be reinstalled in a later step. (See Fig.
1-g.)
NYLON
CLIPS
Fig. 1-e
COOLANT
OVERFLOW
HOSE
NOTE: If you are installing H.O. (charge cooled) kit,
the coolant reservoir will not be reused. Retain
only the fill cap for reuse.
J.1. (2005-2006 Only) Remove the two upper radiator
hoses from the engine coolant crossover tube and
set aside. The radiator hose located on the driver’s
side will not be reused. (See Fig. 1-g.)
J.2. (2007-2010 Only) Remove single upper radiator
hose. This host will be reused in a later step.
K.(2005-2006 Only) Remove the thermostat housing
from the large formed hose leading to the engine
block and the lower outlet of the radiator. (See
Fig. 1-h.) Set the thermostat housing aside to be
reinstalled in a later step.
L.(2005-2006 Only) Remove the lower hose on the
radiator and set the hose aside, as it will not be
reused.
M. Drain and remove the power steering reservoir.
This reservoir will be relocated in a later step.
N.1Disconnect and remove the factory 5/8" plastic
breather hose assembly attached to the driver’s
side valve cover and intake manifold. Remove the
two fittings from the ends of the plastic tube for reuse. Discard the striped plastic tube. (See Fig.
1-i.)
N.2(Bullitt Only) Remove strut tower brace two nuts
requires the removal, in part or whole, of the
intake manifold so that modifications can be made
to the coolant crossover tube or thermostat housing depending on year of application:
1.(2005-2006 Only) Unplug the wire connectors from each of the eight injectors. Remove
all of the vacuum hoses and connectors located at the front and rear of the intake manifold.
Remove the connector attached to the intake
manifold runner control (IMRC) unit located at
the rear of the manifold on the passeger’s
side.
2.(2007-2010 Only): Unplug the wire connectors from each of the eight injectors.
3.Remove the four 8mm headed bolts securing
the injector rails to the intake manifold. Do not
remove the small clips that retain the injectors
to the fuel rails. Using a 5/8" spring lock tool,
disconnect the fuel feed line from the fuel rail.
Remove the vacuum line from the fuel regulator. Remove the rails and injectors as a complete unit and set aside. New injectors will be
installed in a later step. (See Figs. 1-i, 1-j.)
4.Locate and remove the remaining 10mm
headed bolts retaining the intake manifold to
the cylinder heads. There are five on each
side.
5.(2005-2006 Only): Remove the intake manifold and set aside so it can be reinstalled after
modifications to the coolant crossover tube
are made.
REMOVED IN STEP
“G”
THERMOSTAT
HOUSING
LARGE
FORMED
HOSE TO
ENGINE
BLOCK
Fig. 1-h
8mm HEADED
SCREWS
RETAIN
FACTORY
HOSE ENDS
Fig. 1-i
NOTE: Modification to the crossover
tube will be completed in a later
step
6.(2007-2010 Only): It is not necessary to
remove the intake manifold from the vehicle
completely. Raise the front of the manifold
3-4" and support between the throttle-body
and alternator.