Vortech 2005-2010 Ford 4.6L 3v Mustang GT User Manual

Ford 4.6L 3V
®
Mustang GT
Supercharger System
Installation Instructions
* 2007-2010 Models legal in California only for racing vehicles which may never be used upon a highway.
2005-2010 Model Year*
1650 Pacific Avenue, Channel Islands CA 93033-9901 • Phone: 805 247-0226
Fax: 805 247-0669 • www.vortechsuperchargers.com • M-F 8:00AM - 4:30PM (PST)
DP/N: 4FU020-010 - v6.2, 06/08/10
ENGINEERING, LLC
FOREWORD
his manual provides information on the installation, maintenance and service of the Vortech supercharger kit expressly designed for this vehicle. All information, illustra-
T
tions and specifications contained herein are based on the latest product information available at the time of this publication. Changes to the manual may be made at any time without notice. Contact Vortech Engineering for any additional information regarding this kit and any of these modifications at (805) 247-0226 8:00am-4:30pm PST.
Take note of the following before proceeding:
1. Proper installation of this supercharger kit requires general automotive
mechanic knowledge and experience. Please browse through each step of this instruction manual prior to beginning the installation to determine if you should refer the job to a professional installer/technician. Please con­tact your dealer or Vortech Engineering for possible installers in your area.
2. This product was designed for use on stock (un-modified, OEM) vehicles. The PCM (computer), engine, transmission, drive axle ratios and tire O.D. must be stock. If the vehicle or engine has been modified in any way, check with Vortech prior to installation and use of this product.
3. Use only premium grade fuel with a minimum of 91 octane (R+M/2).
4. Always listen for any sign of detonation (knocking/pinging) and discontinue hard use
(no boost) until problem is resolved.
5. Vortech is not responsible for any clutch, transmission, drive-line or engine damage.
Exclusions from Vortech warranty coverage considerations include, but not limited to:
1. Neglect, abuse, lack of maintenance, abnormal operation or improper installation.
2. Continued operation with an impaired vehicle or sub-system.
3. The combined use of Vortech components with other modifications such as, but not limit-
ed to, exhaust headers, aftermarket camshafts, nitrous oxide, third party PCM program­ming or other such changes.
©2010 b VORTECH ENGINEERING, LLC
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated
into another language in any form, by any means without written permission of Vortech Engineering, LLC.
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
ii
TABLE OF CONTENTS
FOREWORD ....................................................................ii
TABLE OF CONTENTS............................................................
IMPORTANT NOTES..............................................................iv
TOOL & SUPPLY REQUIREMENTS..................................................v
PARTS LIST (2005-2006 Mustang GT, Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
PARTS LIST (2005-2006 Mustang GT, Standard) Internally Lubricated ..................... vii
PARTS LIST (2005-2006 Mustang GT, H.O.).......................................... vii
PARTS LIST (2005-2006 Mustang GT, H.O.) Internally Lubricated ..........................x
PARTS LIST (2007-2008 Mustang GT, Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
PARTS LIST (2007-2008 Mustang GT, Standard) Internally Lubricated .....................xiii
PARTS LIST (2007-2008 Mustang GT, H.O.)...........................................x
PARTS LIST (2007-2008 Mustang GT, H.O.) Internally Lubricated .........................xvi
PARTS LIST (2008 Mustang Bullitt) Internally Lubricated ................................xviii
PARTS LIST (2010 Mustang GT, Standard) Internally Lubricated ..........................xx
PARTS LIST (2010 Mustang GT, H.O.) Internally Lubricated .............................xxii
1. PREPARATION/REMOVAL ....................................................1
2. OIL FEED INSTALLATION.....................................................5
3. OIL DRAIN ASSEMBLY INSTALLATION ..........................................6
4. POWER STEERING RELOCATION .............................................7
4.1 POWER STEERING RELOCATION (2010 Only) ...................................8
5.1 COOLANT TUBE RELOCATION (2005-2006 Only).................................9
5.2 THERMOSTAT HOUSING/RADIATOR HOSE MODIFICATION
(2007-2010 Model Year Only) ................................................. 12
6.1 PULLEY AND SPACER REPLACEMENT (Bullet/V-Power Only) ......................14
6.2 SUPERCHARGER MOUNTING PLATE INSTALLATION ............................18
7. THERMOSTAT HOUSING RELOCATION (2005-2006 Only)......................... 21
8. CHARGE AIR COOLER INSTALLATION (H.O. Kits Only) ........................... 23
8.A BUMPER COVER AND SPLASH PAN.....................................23
8.B CHARGE AIR COOLER ASSEMBLY INSTALLATION (H.O. Kits Only) ........... 26
8.C ENGINE COOLANT RESERVOIR INSTALLATION (2005-2006
Models Only)......................................................... 34
8.D RADIATOR HOSE MODIFICATIONS (2005-2006 Models Only) ................37
8.E ENGINE COOLANT RESERVOIR INSTALLATION (2007-2010
Models Only)......................................................... 38
8.F COOLER CORE INSTALLATION ........................................ 41
8.G COOLANT RESERVOIR FILL ........................................... 42
8.1 2010 MUSTANG BUMPER TRIMMING (2010 Models Only) ......................... 43
8.2 COMPRESSOR BYPASS VALVE ASSEMBLY INSTALLATION .......................45
8.3 COMPRESSOR BYPASS VALVE ASSEMBLY INSTALLATION (V-Power/Bullitt).......... 46
9. AIR DISCHARGE ASSEMBLY (Non-cooled Kits Only) .............................47
10. COMPRESSOR BY-PASS VALVE INSTALLATION (Non-cooled kits only) . . . . . . . . . . . . . . 48
11. COOLANT RESERVOIR RE-INSTALLATION (Non-cooled Kits Only)..................49
12. CRANK CASE BREATHER AND PCV INSTALLATION .............................50
13. AIR INLET ASSEMBLY ......................................................51
14. FUEL PUMP UPGRADE ..................................................... 54
15. REFLASH COMPUTER ...................................................... 57
16. FINAL CHECK .............................................................58
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
iii
All Rights Reserved, Intl. Corp. Secured
NOTICE
This product is protected by state common law, copyright and/or patent. All legal rights therein are reserved. The design, layout, dimensions, geometry, and engineering features shown in this product are the exclu­sive property of Vortech Engineering, LLC. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, inten­tionally or fortuitously, nor shall any design, dimension, or other informa­tion be incorporated into any product or apparatus without prior written consent of Vortech Engineering, LLC.
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
iv
2005-2010 Mustang GT
®
ENGINEERING, LLC
Installation Instructions
Congratulations on selecting the best performing and best backed automotive
supercharger available today... the VORTECH® supercharger!
Before beginning this installation, please read through this entire instruction booklet and the Street Supercharger System Owner’s Manual which includes the Limited Warranty Program, the Warranty Registration form and return envelope. Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 30-35% and horsepower between 35-45% can be expected with the boost levels specified by Vortech Engineering. This product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not recommended and may result in failure of the
engine as well as the supercharger. Vortech Engineering is not responsible for engine damage.
Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in procedures are followed.
For best performance and continued durability, please take note of the following key points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. The engine must have stock compression ratio.
3. If the engine has been modified in any way, check with Vortech prior to using this product.
4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until
problem is resolved.
5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle. Thereafter, always use a high grade SF rated engine oil or a high quality syn­thetic, and change the oil and filter at least every 3,000 miles. Never attempt to extend the oil change interval beyond 3,000 miles, regardless of oil manufacturer’s claims as potential damage to the supercharger may result.
6. Before beginning installation, replace all spark plugs that are older than 1-year or 15,000 miles with original heat range plugs as specified by the manufacturer and reset timing to factory specifications (follow the procedures indicated within the factory repair manual and/ or as indicated on the factory underhood emissions tag). Do not use platinum spark plugs unless they are original equipment. Change spark plugs every 20,000 miles.
TOOL & SUPPLY REQUIREMENTS
Factory repair manual
3/8" socket and drive set: SAE & metric
1/2" socket and drive set: SAE & metric
3/8"NPT tap, 3/8-18 tap & handle
Adjustable wrench
Open end wrenches: 3/8", 7/16", 1/2", 9/16"
Center punch and a 5/8" tapered punch
6 quarts (or what is specified in your owner’s manual)
SF rated quality engine oil, oil filter and wrench
If it has been 15,000 miles or more since your vehicle’s last spark plug change, then you will also need:
Spark plug socket
NEW spark plugs
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
v
All Rights Reserved, Intl. Corp. Secured
2005-2006 Mustang GT, Standard
®
Part No. 4FU218-010SQ/018SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
2E229-230 V2-S SUPERCHARGER ASY 1 4FU130-036 OIL DRAIN ASSY 1
7U030-036 1/2" OIL DRAIN HOSE 2.5 7R001-008 #8 HOSE CLAMP 2 7P375-017 3/8NPT X 1/2 BEADED HSE BRB 1
4FU130-026 OIL FEED ASY 1
7U250-090-260 OIL FEED HOSE, 26" -4X90° 1 7P125-005 1/8 NPT STR. X -4 JIC FTG STL 1 7P250-091 1/4 NPT 90° X -4JIC FTG STL 1 7P250-034 1/4 NPT X 1/4 NPT STRT T 1
4FU112-020 DISCHARGE ASY 1
4FU012-020 DUCT, DISCH, MUST GT STD 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7S300-276 REDUCER, 3.0 X 2.75 X 2.5L 1 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R002-016 #16 HOSE CLAMP 4 7U030-046 5/32" VACUUM LINE 5 8D001-001 STD COMPRESS BYPASS VALVE 1 7U034-016 1" GS HEATER HOSE 1.25 7U034-016 1" GS HEATER HOSE 0.583 7P218-156 VAC TEE, 7/32,7/32,5/32 1
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.66667
4FU214-021 COOL BYP HOSE RELOC ASY 1
4FU114-021 ASY, WATER OUTLET, 05 MUST GT 1 7J875-010 7/8 SEALING WASHER 1 7F875-010 NUT, 7/8-14, SHORT/JAM 1
7U133-050 1.5" X 90° HOSE, LONG LEG 1 7U133-190 HOSE, COOLNT DRIV SIDE 05 MUST 1 7U038-000 3/4" HEATER HOSE 3.5 7P375-075 3/4" HOSE BARB UNION, BRASS 1 7R002-020 #20 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7P125-002 FREEZE PLUG, 1.25 DIA, .25 TAL 1 7R002-010 #10 HOSE CLAMP 4 7P125-016 1/8 NPT PLUG 1
4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 008110 SMALL SILVER DIE CUT DECAL 2 008444 3 YR S/C WARRANTY PKG 1 008130 LICENSE PLATE FRAME, VORTECH 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
4FU101-001 MAF EXT MOD 05+ MUSTANG 1
5W018-030 18GA STRD WIRE GREY 1 5W018-010 18GA STRD WIRE RED 1 5W018-020 18GA STRD WIRE BLK, UL1015 1 5W018-080 18GA STRD WIRE BLUE BULK 1 5W018-090 18GA STRD WIRE BROWN BULK 1 5W018-100 18GA STRD WIRE PURPLE 1 5W001-007 3/16" HEAT-SHRINK TUBING 1.5 5W001-005 3/8" PLASTIC WIRE LOOM 1.5 5W001-012 18-22 GA BUTT CONN RED INSUL 12
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
vi
2005-2006 Mustang GT, Standard
®
Part No. 4FU218-010L/018L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, 3-PACK 1 2F329-010 V3 SUPERCHARGER ASY, STD 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU112-020 DISCHARGE ASY 1
4FU012-020 DUCT, DISCH, MUST GT STD 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7S300-276 REDUCER, 3.0 X 2.75 X 2.5L 1 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R002-016 #16 HOSE CLAMP 4 7U030-046 5/32" VACUUM LINE 5 8D001-001 STD COMPRESS BYPASS VALVE 1 7U034-016 1" GS HEATER HOSE 1.25 7U034-016 1" GS HEATER HOSE 0.583 7P218-156 VAC TEE, 7/32,7/32,5/32 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1
7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.66667
4FU214-021 COOL BYP HOSE RELOC ASY 1
4FU114-021 ASY, WATER OUTLET, 05 MUST GT 1 7J875-010 7/8 SEALING WASHER 1 7F875-010 NUT, 7/8-14, SHORT/JAM 1 7U133-050 1.5" X 90° HOSE, LONG LEG 1 7U133-190 HOSE, COOLNT DRIV SIDE 05 MUST 1 7U038-000 3/4" HEATER HOSE 3.5 7P375-075 3/4" HOSE BARB UNION, BRASS 1 7R002-020 #20 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7P125-002 FREEZE PLUG, 1.25 DIA, .25 TAL 1 7R002-010 #10 HOSE CLAMP 4 7P125-016 1/8 NPT PLUG 1
5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
4FU101-001 MAF EXT MOD 05+ MUSTANG 1
5W018-030 18GA STRD WIRE GREY 1 5W018-010 18GA STRD WIRE RED 1 5W018-020 18GA STRD WIRE BLK, UL1015 1 5W018-080 18GA STRD WIRE BLUE BULK 1 5W018-090 18GA STRD WIRE BROWN BULK 1 5W018-100 18GA STRD WIRE PURPLE 1 5W001-007 3/16" HEAT-SHRINK TUBING 1.5 5W001-005 3/8" PLASTIC WIRE LOOM 1.5 5W001-012 18-22 GA BUTT CONN RED INSUL 12
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
vii
All Rights Reserved, Intl. Corp. Secured
2005-2006 Mustang GT, H.O.
®
Part No. 4FU218-020SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008444 3 YR S/C WARRANTY PKG 1 2E229-240 V2-S SUPERCHARGER ASY, H.O. 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU114-010 RAD PIPE RELOC ASY, MUST GT 1
4FU014-010 RADIATOR PIPE, 05 GT MUST 1 7R002-024 #24 HOSE CLAMP 2
4FU130-026 OIL FEED ASY 1
7U250-090-260 OIL FEED HOSE, 26" -4X90° 1 7P125-005 1/8 NPT STR. X -4 JIC FTG STL 1 7P250-091 1/4 NPT 90° X -4JIC FTG STL 1 7P250-034 1/4 NPT X 1/4 NPT STRT T 1
4FU130-036 OIL DRAIN ASSY 1
7U030-036 1/2" OIL DRAIN HOSE 2.5 7R001-008 #8 HOSE CLAMP 2 7P375-017 3/8NPT X 1/2 BEADED HSE BRB 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2
7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.66667
4FU214-021 COOL BYP HOSE RELOC ASY 1
4FU114-021 ASY, WATER OUTLET, 05 MUST GT 1 7J875-010 7/8 SEALING WASHER 1 7F875-010 NUT, 7/8-14, SHORT/JAM 1 7U133-050 1.5" X 90° HOSE, LONG LEG 1 7U133-190 HOSE, COOLNT DRIV SIDE 05 MUST 1 7U038-000 3/4" HEATER HOSE 3.5 7P375-075 3/4" HOSE BARB UNION, BRASS 1 7R002-020 #20 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7P125-002 FREEZE PLUG, 1.25 DIA, .25 TAL 1 7R002-010 #10 HOSE CLAMP 4 7P125-016 1/8 NPT PLUG 1
5A001-025 DIABLO MAFIA 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N101-290 WELDED CORE ASY 1 8N104-125 SUPRT PCS, 05-08 MUST GT CLR G 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 2 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S275-055 ELBOW, Ø2.75 X 55° SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 1
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
viii
2005-2006 Mustang GT, H.O. cont’d
®
Part No. 4FU218-020SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY.
7U034-016 1" GS HEATER HOSE 1.25 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 1 7U038-020 HOSE, Ø3/4 'S' MOLDED RUBBER 1 7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1
8N106-135 WATER CLR ASY, MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-080 COOLANT RES RELOC, MUST 1
4FU010-051 MTG BRKT A, RES RELOC MUST 1 4FU010-061 BRKT B, COOL RES RELOC MUST 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7C060-020 M6 X 1.0 X 20MM HHCS ZN 3 7J006-093 6MM WASHER, PLATED 4 7J006-093 6MM WASHER, PLATED 3 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 HOSE CLAMP 1 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 8N055-080 TANK, RAD OVERFLOW, MUST 1
008341 CHARGE COOLER DECAL 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
ix
All Rights Reserved, Intl. Corp. Secured
2005-2006 Mustang GT, H.O.
®
Part No. 4FU218-020L/028L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008341 CHARGE COOLER DECAL 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, 3-PACK 1 2F329-020 V3 SUPERCHARGER ASY, H.O. 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU114-010 RAD PIPE RELOC ASY, MUST GT 1
4FU014-010 RADIATOR PIPE, 05 GT MUST 1 7R002-024 #24 HOSE CLAMP 2
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.66667
4FU214-021 COOL BYP HOSE RELOC ASY 1
4FU114-021 ASY, WATER OUTLET, 05 MUST GT 1
7J875-010 7/8 SEALING WASHER 1 7F875-010 NUT, 7/8-14, SHORT/JAM 1 7U133-050 1.5" X 90° HOSE, LONG LEG 1 7U133-190 HOSE, COOLNT DRIV SIDE 05 MUST 1 7U038-000 3/4" HEATER HOSE 3.5 7P375-075 3/4" HOSE BARB UNION, BRASS 1 7R002-020 #20 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7P125-002 FREEZE PLUG, 1.25 DIA, .25 TAL 1 7R002-010 #10 HOSE CLAMP 4 7P125-016 1/8 NPT PLUG 1
5A001-025 DIABLO MAFIA 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N101-290 WELDED CORE ASY 1 8N104-125 SUPRT PCS, 05-08 MUST GT CLR G 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 2 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S275-055 ELBOW, Ø2.75 X 55° SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 1 7U034-016 1" GS HEATER HOSE 1.25 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 1 7U038-020 HOSE, Ø3/4 'S' MOLDED RUBBER 1 7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
x
2005-2006 Mustang GT, H.O. cont’d
®
Part No. 4FU218-020L/028L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY.
7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1
8N106-135 WATER CLR ASY, MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-080 COOLANT RES RELOC, MUST 1
4FU010-051 MTG BRKT A, RES RELOC MUST 1 4FU010-061 BRKT B, COOL RES RELOC MUST 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7C060-020 M6 X 1.0 X 20MM HHCS ZN 3 7J006-093 6MM WASHER, PLATED 4 7J006-093 6MM WASHER, PLATED 3 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 HOSE CLAMP 1 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 8N055-080 TANK, RAD OVERFLOW, MUST 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xi
All Rights Reserved, Intl. Corp. Secured
2007-2008 Mustang GT, Standard
®
Part No. 4FU218-030SQ/038SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
2E229-230 V2-S SUPERCHARGER ASY 1 4FU130-036 OIL DRAIN ASSY 1
7U030-036 1/2" OIL DRAIN HOSE 2.5 7R001-008 #8 HOSE CLAMP 2 7P375-017 3/8NPT X 1/2 BEADED HSE BRB 1
4FU130-026 OIL FEED ASY 1
7U250-090-260 OIL FEED HOSE, 26" -4X90° 1 7P125-005 1/8 NPT STR. X -4 JIC FTG STL 1 7P250-091 1/4 NPT 90° X -4JIC FTG STL 1 7P250-034 1/4 NPT X 1/4 NPT STRT T 1
4FU112-020 DISCHARGE ASY 1
4FU012-020 DUCT, DISCH, MUST GT STD 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7S300-276 REDUCER, 3.0 X 2.75 X 2.5L 1 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R002-016 #16 HOSE CLAMP 4 7U030-046 5/32" VACUUM LINE 5 8D001-001 STD COMPRESS BYPASS VALVE 1 7U034-016 1" GS HEATER HOSE 1.25 7U034-016 1" GS HEATER HOSE 0.583 7P218-156 VAC TEE, 7/32,7/32,5/32 1
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 008110 SMALL SILVER DIE CUT DECAL 2 008444 3 YR S/C WARRANTY PKG 1 008130 LICENSE PLATE FRAME, VORTECH 1 4FU020-010 INSTR MAN 05-08 MUST GT 1
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
5A003-035 PREDATOR, 05-08 MUSTANG 1 4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU101-001 MAF EXT MOD 05+ MUSTANG 1
5W018-030 18GA STRD WIRE GREY 1 5W018-010 18GA STRD WIRE RED 1 5W018-020 18GA STRD WIRE BLK, UL1015 1 5W018-080 18GA STRD WIRE BLUE BULK 1 5W018-090 18GA STRD WIRE BROWN BULK 1 5W018-100 18GA STRD WIRE PURPLE 1 5W001-007 3/16" HEAT-SHRINK TUBING 1.5 5W001-005 3/8" PLASTIC WIRE LOOM 1.5 5W001-012 18-22 GA BUTT CONN RED INSUL 12
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xiixii
2007-2008 Mustang GT, Standard
®
Part No. 4FU218-030L/038L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, 3-PACK 1 2F329-010 V3 SUPERCHARGER ASY, STD 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU112-020 DISCHARGE ASY 1
4FU012-020 DUCT, DISCH, MUST GT STD 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7S300-276 REDUCER, 3.0 X 2.75 X 2.5L 1 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R002-016 #16 HOSE CLAMP 4 7U030-046 5/32" VACUUM LINE 5 8D001-001 STD COMPRESS BYPASS VALVE 1 7U034-016 1" GS HEATER HOSE 1.25 7U034-016 1" GS HEATER HOSE 0.583 7P218-156 VAC TEE, 7/32,7/32,5/32 1
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1
5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
4FU101-001 MAF EXT MOD 05+ MUSTANG 1
5W018-030 18GA STRD WIRE GREY 1 5W018-010 18GA STRD WIRE RED 1 5W018-020 18GA STRD WIRE BLK, UL1015 1 5W018-080 18GA STRD WIRE BLUE BULK 1 5W018-090 18GA STRD WIRE BROWN BULK 1 5W018-100 18GA STRD WIRE PURPLE 1 5W001-007 3/16" HEAT-SHRINK TUBING 1.5 5W001-005 3/8" PLASTIC WIRE LOOM 1.5 5W001-012 18-22 GA BUTT CONN RED INSUL 12
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xiii
All Rights Reserved, Intl. Corp. Secured
2007-2008 Mustang GT, H.O.
®
Part No. 4FU218-040SQ/048SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008444 3 YR S/C WARRANTY PKG 1 2E229-240 V2-S SUPERCHARGER ASY, H.O. 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU130-026 OIL FEED ASY 1
7U250-090-260 OIL FEED HOSE, 26" -4X90° 1 7P125-005 1/8 NPT STR. X -4 JIC FTG STL 1 7P250-091 1/4 NPT 90° X -4JIC FTG STL 1 7P250-034 1/4 NPT X 1/4 NPT STRT T 1
4FU130-036 OIL DRAIN ASSY 1
7U030-036 1/2" OIL DRAIN HOSE 2.5 7R001-008 #8 HOSE CLAMP 2 7P375-017 3/8NPT X 1/2 BEADED HSE BRB 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A001-025 DIABLO MAFIA 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N101-290 WELDED CORE ASY 1 8N104-125 SUPRT PCS, 05-08 MUST GT CLR G 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 2 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S275-055 ELBOW, Ø2.75 X 55° SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 1 7U034-016 1" GS HEATER HOSE 1.25 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 1 7U038-020 HOSE, Ø3/4 'S' MOLDED RUBBER 1
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xiv
2007-2008 Mustang GT, H.O. cont’d
®
Part No. 4FU218-040SQ/048SQ
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY.
7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1
8N106-135 WATER CLR ASY, MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-082 COOLANT RES RELOC, 07-08 MUST 1
4FU010-061 BRKT B, COOL RES RELOC MUST 1 4FU010-091 BRKT, COOL RES RELOC, 07 GT 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7A250-074 1/4-20 X .75 HHCS PLTD 3 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 3 7J006-093 6MM WASHER, PLATED 10 7P100-076 HOSE REDUCER, 1"->3/4" PLSTC 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 HOSE CLAMP 2 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 7U038-000 3/4" HEATER HOSE 1.83 8N055-080 TANK, RAD OVERFLOW, MUST 1
008341 VORTECH CHARGE COOLER DECAL 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xv
All Rights Reserved, Intl. Corp. Secured
2007-2008 Mustang GT, H.O.
®
Part No. 4FU218-040L/048L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2F329-020 V3 SUPERCHARGER ASY, H.O. 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERVOIR RELOCATION 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT, 05 GT MUST 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A001-025 DIABLO MAFIA 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N101-290 WELDED CORE ASY 1 8N104-125 SUPRT PCS, 05-08 MUST GT CLR G 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 2 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S275-055 ELBOW, Ø2.75 X 55° SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 1 7U034-016 1" GS HEATER HOSE 1.25 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 1 7U038-020 HOSE, Ø3/4 'S' MOLDED RUBBER 1
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xvi
2007-2008 Mustang GT, H.O. cont’d
®
Part No. 4FU218-040L/048L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1
8N106-135 WATER CLR ASY, MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-082 COOLANT RES RELOC, 07-08 MUST 1
4FU010-061 BRKT B, COOL RES RELOC MUST 1 4FU010-091 BRKT, COOL RES RELOC, 07 GT 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7A250-074 1/4-20 X .75 HHCS PLTD 3 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 3 7J006-093 6MM WASHER, PLATED 10 7P100-076 HOSE REDUCER, 1"->3/4" PLSTC 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 HOSE CLAMP 2 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 7U038-000 3/4" HEATER HOSE 1.83 8N055-080 TANK, RAD OVERFLOW, MUST 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xvii
All Rights Reserved, Intl. Corp. Secured
2008 Mustang Bullitt
®
Part No. 4FU218-050L/058L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
2F329-070 V3 SUPERCHARGER ASY 1 008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008341 CHARGE COOLER DECAL 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, 3-PACK 1 4FU020-010 INSTR MAN 05-08 MUST GT 1 4FU110-010 P/S RESERV RELOC MUST GT 1
7P375-075 3/4" HOSE BARB UNION, BRASS 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R001-004 #4 HOSE CLAMP 2 7R001-008 #8 HOSE CLAMP 2 7U038-030 HOSE, P/S, 3/4 ID 3 7U032-016 3/8" EFI FUEL HSE HI-PSR 3 7A250-075 1/4-20 X .75 SHCS PLTD 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 4FU010-010 P/S RELOC BRKT 1 7U100-055 TIE WRAP, 7.5" NYLON 4
4FU111-051 S/C MTG BRKT ASSY, V-PWR 1
4FU010-044 S/C MOUNT PLT 1 4FU010-034 IDLER MOUNT PLATE 1 4FU017-041 SPCR , STD BLT BRNG PLT 1.597" 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-07 SPACER, .875 OD X 1.597 LNG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-031 SPACER, IDLR 1OD X .375 ID X . 1 4FU016-021 PULLEY, IDLR 3.5" 8-RIB (SMOOT 1 2A048-121 BELT, DAYCO-5081213, 8-RIB 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 2 7A375-124 3/8-16 X 1-1/4 HHCS, G5, PLATE 5 2A017-878-08 SPACER,.875OD X .406 ID X .280 5 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10 4FR016-021 PULLEY,8 RIB A/C PLY 03 COBRA 1 4FR016-031 PULLEY, 8 RIB P/S 03 COBRA 1 4FR016-041 DAMPER, CRANK, 8 RIB 03 COBRA 1 4FU016-011 PULLEY, FORD,ALT,8-RIB,2.5" OD 1 7G016-150 NUT, M16 X 1.50 FLANGED 1 4FU016-021 PULLEY, IDLR 3.5" 8-RIB (SMOOT 2 4FU016-041 PULLEY, IDLR 3.5" 8-RIB (RIBD) 1 2A017-882-02 SPACER, .875 OD X .101 LNG 3 2A017-750-014 SPACER .75"OD X .328"ID X.140" 3 7C080-041 M8 X 1.25 X 40 HXHD ZINC 3 7J312-000 5/16 FLAT WASHER-SAE 3 4FU116-031 IDLER ASSY, 3" 8-RIB (SMOOTH) 1
4FU112-010 AIR INLET ASSY, 05 MUST GT 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D., 05 MUSTANG GT, 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1
7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU139-096 PCV MOD ASSY, 05 GT 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A001-025 DIABLO MAFIA, MUST 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-061 FUEL INJ. 60 LB LONG, US CAR, 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N104-160 SUPPORT PCS, LG, 05+ MUST GT V 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P175-100 COMP BYPASS "Y", 1.75 X 1.00 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 3 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7R002-016 #16 HOSE CLAMP 10 7R002-024 #24 HOSE CLAMP 2 7R002-028 #28 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xviii
2008 Mustang Bullitt cont’d
®
Part No. 4FU218-050L/058L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY.
7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S175-400 SLEEVE, Ø1.75" X 4", BLUE 1 7S300-055 SLEEVE, 3.0 X 55 SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 3 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 2 7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D204-001 RACE BYPASS VALVE-BLUE/SATIN 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK 1
8N106-135 WATER CLR ASY, 05 MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-082 COOLANT RES RELOC, 07-08 MUST 1
4FU010-061 BRKT B, COOL RES RELOC MUST 1 4FU010-091 BRKT, COOL RES RELOC, 07 GT 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7A250-074 1/4-20 X .75 HHCS PLTD 3 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 3 7J006-093 6MM WASHER, PLATED 10 7P100-076 HOSE REDUCER, 1"->3/4" PLSTC 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 SAE TYPE F SS HOSE CLAMP 2 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 7U038-000 3/4" HEATER HOSE 1.83 8N055-080 TANK, RAD OVERFLOW, MUST 1
8N201-200 CAC ASSY, LARGE, 05+ MUST GT P 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xix
All Rights Reserved, Intl. Corp. Secured
2010 Mustang GT, Standard
®
Part No. 4FU218-080L/088L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, 3-PACK 1 2F329-010 V3 SUPERCHARGER ASY, STD 1 4FU020-010 INSTR MAN 05-10 MUST GT 1 4FU110-101 P/S RELOCATE ASSY 1
4FU010-101 BRACKET P/S 2010 GT 1 7A250-075 1/4-20 X .75 SHCS PLTD 1 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7P375-050 3/8" HOSE UNION, BRASS 1 7P375-075 3/4" HOSE BARB UNION, BRASS 2 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 4 7U032-016 3/8" EFI FUEL HSE HI-PSR 3FT 7U038-030 HOSE, P/S, 3/4 ID 4FT
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU112-020 DISCHARGE ASY 1
4FU012-020 DUCT, DISCH, MUST GT STD 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7S300-276 REDUCER, 3.0 X 2.75 X 2.5L 1 7R002-044 #44 HOSE CLAMP 1 7R002-048 #48 HOSE CLAMP 1 7R002-072 #72 HOSE CLAMP 2 7R002-016 #16 HOSE CLAMP 4 7U030-046 5/32" VACUUM LINE 5 8D001-001 STD COMPRESS BYPASS VALVE 1 7U034-016 1" GS HEATER HOSE 1.25 7U034-016 1" GS HEATER HOSE 0.583 7P218-156 VAC TEE, 7/32,7/32,5/32 1
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83
7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
4FU101-001 MAF EXT MOD 05+ MUSTANG 1
5W018-030 18GA STRD WIRE GREY 1 5W018-010 18GA STRD WIRE RED 1 5W018-020 18GA STRD WIRE BLK, UL1015 1 5W018-080 18GA STRD WIRE BLUE BULK 1 5W018-090 18GA STRD WIRE BROWN BULK 1 5W018-100 18GA STRD WIRE PURPLE 1 5W001-007 3/16" HEAT-SHRINK TUBING 1.5 5W001-005 3/8" PLASTIC WIRE LOOM 1.5 5W001-012 18-22 GA BUTT CONN RED INSUL 12
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xx
2010 Mustang GT, H.O.
®
Part No. 4FU218-100L/108L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
008110 SMALL SILVER DIE CUT DECAL 2 008130 LICENSE PLATE FRAME, VORTECH 1 008341 VORTECH CHARGE COOLER DECAL 1 008447 1 YR S/C WARRANTY PKG 1 009035 S/C LUBE, BOTTLED, VORT 3-PACK 1 2F329-020 V3 SUPERCHARGER ASY, H.O. 1 4FU020-010 INSTR MAN 05-10 MUST GT 1 4FU110-101 P/S RELOCATE ASSY 1
4FU010-101 BRACKET P/S 2010 GT 1 7A250-075 1/4-20 X .75 SHCS PLTD 1 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 1 7J250-001 1/4 WASHER, SAE, PLTD 2 7P375-050 3/8" HOSE UNION, BRASS 1 7P375-075 3/4" HOSE BARB UNION, BRASS 2 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 4 7U032-016 3/8" EFI FUEL HSE HI-PSR 3FT 7U038-030 HOSE, P/S, 3/4 ID 4FT
4FU111-044 S/C MOUNTING BRKT ASY 1
4FU010-044 S/C MOUNT PLT, MUST GT 1 4FU010-034 IDLER MOUNT PLATE, MUST 1 4FU017-011 SPACER, STUDDED MUST GT 2 2A017-750-05 SPACER, .750 OD X 2.691 LONG 2 2A017-750-06 SPACER, .750 OD X 2.712 LONG 1 2A017-879-08 SPACER, .875 OD X 1.776 LONG 1 2A017-750-07 SPACER, .750 OD X .097 LONG 1 4FU017-021 SPACER, IDLER, MUST GT 1 4PCS016-160 PULLEY, IDLER 1 2A046-120 BELT, GATES K061203 1 7A375-375 3/8-16 X 3-3/4 HX HD 1 7C080-150 M8 X 1.25 X 150MM HXHD CL10.9 1 7C080-140 M8 X 1.25 X 140 HXHD CL8.8 2 7A375-100 3/8-16 X 1 G5 HHCS, PLT 7 7K312-030 5/16 AN WASHER, S.S. 2 7K375-040 3/8 AN960 FLAT WASHR PLATED 10
4FU112-010 AIR INTAKE ASY 1
4FU012-010 INLET DUCT,"A" 1 4FU012-015 INLET DUCT,"B" 1 7R002-056 #56 HOSE CLAMP 1 7S400-200 SLEEVE, 4 X 2, BLUE 2 7S400-351 REDUCER SLV 4.00 X 3.5 X 2.35L 1 7R002-064 #64 HOSE CLAMP 5 8H040-235 AIR FILTER, 4.0FLG X 7.0L 1 8A003-071 MAF, 3.8 I.D. MUSTANG GT 1 7P750-102 3/4NPT X 1" X 90° HSE FIT 1 7P250-047 1/4NPT TO 3/8"BARB 90° 1 4FU010-071 BRKT, INTAKE SUPPORT 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 4 4FU013-010 COVER, AIR FILTER, MUST GT 1 7C040-008 M4-.7X8MM SCHD SS 2
4FU114-030 WATER PIPE ASSY, 07-08 MUST GT 1
4FU014-051 HOUSING, THRMST RELC 07 MUST G 1 4FU014-060 WATER PIPE, Ø1.5 X 90°,07 MUST 1 5W001-085 SLEEVE, FLEX BRD Ø1.5" NOM. 0.83 7C060-015 M6 X 1.0 X 16MM SHCS CL10.9+ Z 2 7C060-020 M6 X 1.0 X 20MM HX 2 7J006-094 6MM WASHER S.S. 2 7R002-024 #24 HOSE CLAMP 3 7U012-018 O-RING, 07 MUST GT THERM HSG 1
4FU139-096 PCV MOD ASY 1
7P375-106 PCV VALVE, FORD, 3/8" HOSE 1 7P625-377 5/8" -3/8" REDUCER BARB UNION 1 7R004-002 STEPLESS CLAMP, 17.0-70 2 7R004-004 STEPLESS CLAMP, 1.0 OD HOSE 3 7R004-007 STEPLESS CLAMP, 28.6 X 7MM WID 1 7U032-016 3/8" EFI FUEL HSE HI-PSR 0.25 7U033-020 HOSE, 5/8"ID CLASS 1 EMISSIONS 0.6667
5A001-025 DIABLO MAFIA 1 5A003-035 PREDATOR, 05-08 MUSTANG 1 8F060-048 FUEL INJ, 39LB EV6, OEM 03 COB 8 8F101-262 FUEL PMP ASY,05 MUST TWIN INTA 1
7U032-018 3/8" SUBMERSIBLE EFI FUEL HOSE 2.75 7U100-055 TIE WRAP, 7.5" NYLON 4 7R004-002 STEPLESS CLAMP, 17.0-70 2 8F001-255 255 INTANK FUEL PUMP '86-'97 1 7R002-044 #44 HOSE CLAMP 1 7R004-006 STEPLESS CLAMP, 11.3 X 5MM WID 4 5W001-022 T-TAP CONN,14-16 AWG 2 5W001-009 16-14GA MALE SLIDE INSULATED 2 5W001-080 FUSE, 20 AMP. MINI BLADE 1 7P375-099 Y-UNION, 3/8" BARBED TEFLON 1 7U032-025 HOSE, 5/16" ID,3/8"OD, 1/32" W 0.125 7U032-030 HOSE,SPIRAL 3/8" CUFF ID, 1' L 2
8N101-290 WELDED CORE ASY 1 8N104-125 SUPRT PCS, 05-08 MUST GT CLR G 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5 7A250-050 1/4-20 X .50 SHCS ZINC PLTD 3 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 4 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 HOSE CLAMP 4 7R002-024 #24 HOSE CLAMP 2 7R002-044 #44 HOSE CLAMP 2 7R002-072 #72 HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 16 7S275-055 ELBOW, Ø2.75 X 55° SILICONE 1 7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5 7U030-065 3/4"X90° RUBBER HOSE, SHORT 1 7U034-016 1" GS HEATER HOSE 1 7U034-016 1" GS HEATER HOSE 1.25 7U038-000 3/4" HEATER HOSE 12 7U038-012 HOSE,3/4"DIA 90°,4X12 LEGS 1 7U038-020 HOSE, Ø3/4 'S' MOLDED RUBBER 1
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
xxi
All Rights Reserved, Intl. Corp. Secured
2010 Mustang GT, H.O. cont’d
®
Part No. 4FU218-108L/108L
ENGINEERING, LLC
PARTS LIST
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or dam-
aged parts immediately.
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
7U038-150 HOSE, 3/4"X150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, MUST GT 1 8N010-220 MTG BRKT, 05-07 MUST BOSCH PMP 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1
8N106-135 WATER CLR ASY, MUST GEN.II 1
8N006-020 WATER COOLR, FLDYN DUAL PASS 1 8N010-171 BRACKET, DRVR SIDE CLR MNT,PLT 1 8N010-173 BRACKET, PASS SIDE CLR MNT 1 2A017-036 SPACER,PLT.BRG.HSG.,0.186" 4 7C080-030 M8 X 1.25 X 30 HXHD CL10.9 6 7F008-020 NUT, M8 X 1.25 6 7J312-000 5/16 FLAT WASHER-SAE 12 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7J250-001 1/4 WASHER, SAE, PLTD 4
8N155-082 COOLANT RES RELOC, 07-08 MUST 1
4FU010-061 BRKT B, COOL RES RELOC MUST 1 4FU010-091 BRKT, COOL RES RELOC, 07 GT 1 7A250-051 1/4-20 X .50 HHCS ZINC PLTD 4 7A250-074 1/4-20 X .75 HHCS PLTD 3 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 3 7J006-093 6MM WASHER, PLATED 10 7P100-076 HOSE REDUCER, 1"->3/4" PLSTC 1 7P250-045 1/4 MALE NPT X 3/8 MALE BARB 1 7P375-050 3/8" HOSE UNION, BRASS 1 7R002-010 #10 HOSE CLAMP 2 7R004-002 STEPLESS CLAMP, 17.0-70 3 7U030-056 3/8 PCV/VAC RUBBER HOSE 2.5 7U038-000 3/4" HEATER HOSE 1.83 8N055-080 TANK, RAD OVERFLOW, MUST 1
8N104-127 SUPRT PCS, 2010 MUST GT CLR 1
4FE014-010 RADIATOR PIPE-STAINLESS 1 5W001-009 16-14GA MALE SLIDE INSULATED 1 5W001-011 16-14 GA RING TERM .26" HOLE 1 5W001-015 FUSE, BLADE TYPE 20 AMP 1 5W001-022 T-TAP CONN,14-16 AWG 1 5W001-032 1/4" PLASTIC WIRE LOOM 60IN 5W001-050 HARNESS, FUEL INJ PLUG W/WIRES 1 5W001-071 FUSE HOLDER,16GA WIRE 1 5W018-010 18GA STRD WIRE RED 5FT 7A250-050 1/4-20 X .50 SHCS GR8 ZINC PLT 3 7A250-051 1/4-20 X .50 HHCS GR5 ZINC PLT 2 7A250-074 1/4-20 X .75 HHCS PLTD 2 7F250-020 1/4-20 HEX NUT 2 7J006-093 6MM WASHER, PLATED 5 7J250-001 1/4 WASHER, SAE, PLTD 4 7P156-082 5/32 TEE 1 7P218-156 VAC TEE, 7/32,7/32,5/32 1 7P375-075 3/4" HOSE BARB UNION, BRASS 5 7P500-026 1/2NPT X 3/4 BARB 90° BRASS 2 7P500-078 1/2NPT X 3/4 HOSE FIT STRT 2 7R002-016 #16 SAE TYPE F SS HOSE CLAMP 4 7R002-024 #24 SAE TYPE F SS HOSE CLAMP 2 7R002-044 #44 SAE TYPE F SS HOSE CLAMP 2 7R002-072 #72 SAE TYPE F SS HOSE CLAMP 2 7R003-016 ADEL CLAMP, 1.0" 1 7R003-028 ADEL CLAMP, 2-3/8" .26 HOLE 2 7R007-001 NYLON RATCHET CLAMP 1-1/8" 18 7S275-055 ELBOW, °2.75 X 55° SILICONE 1
7S450-200 SLEEVE, 4 1/2 X 2, BLUE 1 7U030-046 5/32" VACUUM LINE 5FT 7U030-065 HOSE, 3/4 X 90° RUBBER, SHORT 1 7U034-016 1" GS HEATER HOSE 1FT 7U034-016 1" GS HEATER HOSE 1.25FT 7U038-000 3/4" HEATER HOSE 12FT 7U038-012 HOSE, 3/4 DIA 90°, 4 X 12 LEGS 1 7U038-020 HOSE, 3/4 DIA 'S' MOLDED RUBBE 1 7U038-150 HOSE, 3/4 D X 150° MOLDED HOSE 1 7U100-055 TIE WRAP, 7.5" NYLON 6 7U375-054 3/4" VINYL CAP 1 8D001-001 STD COMPRESS BYPASS VALVE 1 8F001-403 PUMP, WATER, BOSCH 1 8N010-160 SURGE TANK BRKT, 05 MUST GT 1 8N055-050 PLASTIC CAP, SURGE TANK 1 8N056-061 SURGE TANK INTEGRA GSR MODIFIE 1 8N010-340 MTG BRKT 2010 MUST GT BOSCH PM 1 7U133-060 3/4" X 90° HOSE 5"X3.5" LEGS 1 7A250-376 1/4-20 X 3/4 SHOULDER SHCS NYL 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 2 7C010-075 M8 X 1.25 X75 STUD 4 2A017-753-02 SPACER,.750 OD X .880 LONG 4 7J008-001 5/16" FENDER WASHERS 4 7F008-023 NUT, M8 X 1.25 NYLOCK NUT 8 7A250-376 1/4-20 X 3/4 SHOULDER SHCS NYL 2 7F250-021 1/4-20 NYLOCK NUT ZINC PLATED 2
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
xxii
1. PREPARATION/REMOVAL
A. Disconnect the battery before proceeding.
B. Loosen the hose clamp at the throttle body.
Disconnect the plastic 3/8" tube assembly attached to the passenger’s side valve cover. Remove the plastic 3/8" x 90° connector from the plastic tube that was connected at the passen­ger’s side valve cover. Set this connector aside to be re-used in a later step. Discard the remainder of the hose assembly, as it will not be re-used. (See Fig. 1-c.)
NOTE: The preferred method of removing
the 90° connector from its original plastic tube is to apply a small amount of heat to the tube and slide the connector free.
C. Disconnect the mass air flow (MAF) sensor plug
and remove the inlet duct and upper air filter cover from the car if applicable. (See Figs. 1-a, 1-b, 1-c.)
D1. Remove the 10mm headed bolt (located next to
the inner fender) which secures the lower portion of the air filter enclosure. Remove the lower por­tion from the car - it will not be reused. (See Fig. 1-d.)
D2. (Bullitt Only) Remove silver nut washer securing
the front of the intake shroud. (see Fig 1-d1.)
E. Remove the six plastic push pins securing the
radiator cover. Remove the cover and set aside to be reinstalled later. (See Fig. 1-e.)
THROTTLE
BODY
CLAMP
Fig. 1-a
MAF
CONNECTOR
Fig. 1-b
CRANKCASE
BREATHER
HOSE
Fig. 1-d1 (Bullitt Only)
RETAIN THIS
90° HOSE
END
Fig. 1-c
10mm HEADED
BOLT
Fig. 1-d
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
1
All Rights Reserved, Intl. Corp. Secured
1. PREPARATION/REMOVAL, cont’d
F. Locate the coolant drain plug on the passenger’s
side of the radiator. Next drain the coolant into a clean container. This coolant will be reused in a later step.
NOTE: Loosening the coolant reservoir cap will allow for
coolant to drain more freely.
G. Remove the two 8mm headed bolts securing the
coolant overflow reservoir to the plastic fan shroud. (See Fig. 1-f.)
H. Disconnect the small overflow hose (running
across the top of the radiator) from the overflow reservoir. (See Fig. 1-f.)
I.1 (2007-2010 Models and Bullitt Only) Remove the
large hose connected to the bottom of the coolant overflow reservoir. (See Fig. 1-g.)
I.2 (2005-2006 Only) Remove the large hose con-
necting the thermostat housing to the bottom of the overflow reservoir. Set the hose and reservoir aside to be reinstalled in a later step. (See Fig. 1-g.)
NYLON
CLIPS
Fig. 1-e
COOLANT
OVERFLOW
HOSE
NOTE: If you are installing H.O. (charge cooled) kit,
the coolant reservoir will not be reused. Retain only the fill cap for reuse.
J.1. (2005-2006 Only) Remove the two upper radiator
hoses from the engine coolant crossover tube and set aside. The radiator hose located on the driver’s side will not be reused. (See Fig. 1-g.)
J.2. (2007-2010 Only) Remove single upper radiator
hose. This host will be reused in a later step.
K. (2005-2006 Only) Remove the thermostat housing
from the large formed hose leading to the engine block and the lower outlet of the radiator. (See Fig. 1-h.) Set the thermostat housing aside to be reinstalled in a later step.
L. (2005-2006 Only) Remove the lower hose on the
radiator and set the hose aside, as it will not be reused.
M. Drain and remove the power steering reservoir.
This reservoir will be relocated in a later step.
N.1 Disconnect and remove the factory 5/8" plastic
breather hose assembly attached to the driver’s side valve cover and intake manifold. Remove the two fittings from the ends of the plastic tube for re­use. Discard the striped plastic tube. (See Fig. 1-i.)
N.2 (Bullitt Only) Remove strut tower brace two nuts
each side with a 13mm socket.
8mm HEADED
BOLTS
Fig. 1-f
TWO UPPER
RADIATOR
HOSES
HOSE TO
THERMOSTAT
Fig. 1-g
P/N: 4FU020-010 v6.2, 06-08-10 ©2010 Vortech Engineering, LLC All Rights Reserved, Intl. Corp. Secured
2
1. PREPARATION/REMOVAL, cont’d
O. The installation of this supercharger system
requires the removal, in part or whole, of the intake manifold so that modifications can be made to the coolant crossover tube or thermostat hous­ing depending on year of application:
1. (2005-2006 Only) Unplug the wire connec­tors from each of the eight injectors. Remove all of the vacuum hoses and connectors locat­ed at the front and rear of the intake manifold. Remove the connector attached to the intake manifold runner control (IMRC) unit located at the rear of the manifold on the passeger’s
side.
2. (2007-2010 Only): Unplug the wire connec­tors from each of the eight injectors.
3. Remove the four 8mm headed bolts securing the injector rails to the intake manifold. Do not remove the small clips that retain the injectors to the fuel rails. Using a 5/8" spring lock tool, disconnect the fuel feed line from the fuel rail. Remove the vacuum line from the fuel regula­tor. Remove the rails and injectors as a com­plete unit and set aside. New injectors will be installed in a later step. (See Figs. 1-i, 1-j.)
4. Locate and remove the remaining 10mm headed bolts retaining the intake manifold to the cylinder heads. There are five on each
side.
5. (2005-2006 Only): Remove the intake mani­fold and set aside so it can be reinstalled after modifications to the coolant crossover tube are made.
REMOVED IN STEP
“G”
THERMOSTAT
HOUSING
LARGE FORMED HOSE TO
ENGINE
BLOCK
Fig. 1-h
8mm HEADED
SCREWS
RETAIN
FACTORY
HOSE ENDS
Fig. 1-i
NOTE: Modification to the crossover
tube will be completed in a later step
6. (2007-2010 Only): It is not necessary to remove the intake manifold from the vehicle completely. Raise the front of the manifold 3-4" and support between the throttle-body and alternator.
NOTE: Modification to the thermostat
will be completed in a later step.
Fig. 1-j
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
3
All Rights Reserved, Intl. Corp. Secured
Loading...
+ 57 hidden pages