Vortech 1997-2004 C5 Corvette User Manual

®

CHEVROLET

CORVETTE

Supercharger System

Installation Instructions

50 State Smog Legal per CARB EO #D-213-19

*Legal in California only for racing vehicles which may never be used upon a highway.

1997-2003 Model Years

2004 Model Year*

1650 Pacific Avenue, Channel Islands CA 93033-9901 • Phone: [phone]

Fax: [phone] • www.vortechsuperchargers.com • M-F 8:00AM - 4:30PM (PST)

4GR020-010 v1.7 — 11/25/09

ENGINEERING, LLC

FOREWORD

Proper installation of this supercharger kit requires general automotive
mechanic knowledge and experience. Please browse through each
step of this instruction manual prior to beginning the installation to
determine if you should refer the job to a professional installer/techni­cian. Please call Vortech Engineering for installers in your area.

© 2004 VORTECH ENGINEERING, LLC

All rights recerved. No part of this publication may be reproduced, transmitted, transcrived, or translated into

another language in any form, by any means without written permission of Vortech Engineering LLC.

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

ii

TABLE OF CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

IMPORTANT NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

TOOL & SUPPLY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

1. PREPARATION/REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. HARMONIC DAMPER DOWEL PIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3. OIL DRAIN LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4. OIL FEED LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5. SURGE TANK RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6. AUTOMATIC TRANSMISSION COOLING LINE MODIFICATION . . . . . . . . . . . . . . . . . . . . . . .6

7. ALTERNATOR RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

8. SUPERCHARGER MOUNTING BRACKET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .9

9. ABS MODULE RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

11. POWER STEERING RESERVOIR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

10. RADIATOR HOSE MODIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

11. POWER STEERING RESERVOIR INSTALLATION, cont’d. . . . . . . . . . . . . . . . . . . . . . . . . . . .13

12. FUEL INJECTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

13. CHARGE AIR COOLER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

14. SUPERCHARGER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

15. SUPERCHARGER BYPASS VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

16. INLET DUCT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

17. FUEL PUMP VOLTAGE BOOSTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

18. REFLASH COMPUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

19. FINAL ASSEMBLY AND CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

P/N: 4GR020-010 v1.7, 2009-11-25

iii

©2009 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

GM Chevrolet Corvette

IMPORTANT NOTES

This kit requires ECM programming. The hand-held ECM programmer is
not included in the kit box and must be ordered directly from Vortech by the
installing customer (the charge for this unit has been included in the pur­chase price).

Included in this kit is a credit tag for one hand-held programmer. The pro­grammers are made specifically for each individual vehicle with respect to
the factory ECM calibration and VIN. Simply follow the instructions on the
hand-held programmer credit tag.

Your ECM hand-held programmer comes with a twelve month limited war­ranty from the original date of purchase of your supercharger system (see
the Owner’s Manual for details).

Vortech Engineering is not responsible for engine or ECM damage due to
an improperly installed/mishandled ECM module or ECM.

This product is protected by state common law, copyright and/or patent. All
legal rights therein are reserved.

The design, layout, dimensions, geometry and engineering features shown
in this product are the exclusive property of Vortech Engineering, LLC.

This product may not be copied or duplicated in whole or part, abstractly or
fundamentally, intentionally or fortuitously, nor shall any design, dimension,
or other information be incorporated into any product or apparatus without
prior written consent of Vortech Engineering, LLC.

The Corvette fuel delivery system is marginal for high horsepower applica­tions. It is important to install a fuel pressure gauge on the vehicle and ver­ify that the fuel pressure stays above 50 psi (especially at redline). Engine
damage can result if the fuel pressure drops below this level and allows
the air-fuel ratio to go lean. Fuel pump and or voltage booster components
are not included in this system.

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

iv

CHEVROLET CORVETTE

Installation Instructions

1997-2004

Congratulations on selecting the best performing and best supported automotive

supercharger available today... the VORTECH® Supercharger!

Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner’s Manual and Automotive Limited Warranties Program.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 20% to
35% and horsepower of 35% to 50% can be expected with the boost levels specified by Vortech Engineering,
LLC. This product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged
engine is not recommended and may result in failure of the engine as well as the supercharger. Vortech
Engineering, LLC is not responsible for engine damage.
Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in pro­cedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 91 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is

resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle.
Thereafter, always use a high quality synthetic lubricant, and change the oil and filter at least every 3,000
miles. Never attempt to extend the oil change interval beyond 3,000 miles, regardless of oil manufactur­er’s claims, as potential damage to the supercharger may result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 20,000 miles with orig­inal heat range plugs as specified by the manufacturer (follow the procedures outlined in the factory
repair manual and/or as indicated on the factory underhood emissions tag). Do not use platinum spark
plugs unless they are original equipment. Change spark plugs every 40,000 miles and spark plug wires
at least every 60,000 miles.

TOOL & SUPPLY REQUIREMENTS

• Factory repair manual

• 3/8" socket and drive set: SAE & metric

• Flat #2 screwdriver

• Phillips #2 screwdriver

• Adjustable wrench

• Combination wrenches: SAE and metric

• 16mm thin combination wrench

• 1/8", 1/4", 5/16", 11/16" drill bits

• 1/4", 3/16" allen wrenches

• 1 gallon factory specified engine coolant

• 1.25" hole saw

• 1 quart factory specified power steering fluid

• Power steering pulley puller and installer

• Thread sealer

• Hose cutter or knife

• Blue threadlocker

• 6 quarts factory specified motor
oil/oil filter

• Spring-lock fitting disconnect tool

• 3/8” drill motor

• Wire cutter/crimp tool

• Torque wrench

• 3/8 NPT taps

• Stepless clamp pliers

• Flare nut, 13mm crows foot 3/8" drive

• Fuel pressure gauge

GM TOOLS

• J 42386 flywheel holding tool

• J 36660 torque angle meter

• Factory service manual

• Spark plug socket

• 8 - new OE heat range spark plugs

P/N: 4GR020-010 v1.7, 2009-11-25

v

©2009 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

2001-2004 Corvette LS6 Z06

®

Part No. 4GR218-010SQ

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.

2E229-020 V2SQ ASSY, C5 SATIN 1

4GR033-034 S/C PULLEY, 34-TOOTH, C5 1
2A042-080 BELT, GATES 640-8MGT-20 1

4GR111-021 MTG BRKT ASSEMBLY 1

4GR011-021 MTG BRKT,S/C,C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCSP 3
7C010-035 M10-1.5" x 35 HXCSG8P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCS G5P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8"SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULLEY, 6-RIB 3" FLANGD 1
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
4GR032-030 PULLEY, 30-TOOTH JKSHFT, DRIVEN 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9

4GR110-010 ASSY, ALT MOUNTING 1

4GR010-010 PLATE, ALT PRIMARY 1
2A017-102-713 SPACER, ALT PLATE, 10mm 3
7C010-045 10mm x 1.5" x 45mm HEX HEAD 3
4GR010-020 PLATE, ALT, SEC 1
2A017-102-205 SPACER,SEC,ALT PLATE,C5 2
7C100-110 M10 x 1.5" x 110 HXHD GR8.8 1
7C010-065 M10 x 1.5" x 65 BOLT, HEX HD 2
7J010-002 10mm WASHER, ZINC PLATED 6
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
4GR016-150 IDLER PLY, 3.5" SMOOTH 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
7C010-025 M10-1.5" x 25mm HXCSP 1
2A017-102-128 SPACER,SPRING TNSNR,C5 2
7C100-085 10mm x 1.5" x 85mm, HEX HD BLT,G5 1
5W008-100 8GA, RED STRANDED WIRE 2'
5W001-055 SPLICE, 8AWG,CRIMP ON 1
5W001-035 LUG, COPPR, 6-2AWG, 3/8" STUD 1
5W018-010 18GA STRD WIRE RED 2'
5W022-030 22GA STRD WIRE, RED 2'
5W022-090 22GA STRD WIRE, GREY 2'
5W001-021 1/2" PLASTIC WIRE LOOM 2'
5W001-006 3/8" HEAT-SHRINK TUBING 0.25'
5W001-012 SOLDERLESS CONNECTOR 22GA-RED 6
7S625-000 FIRE SLEEVE MYLAR 1'
7U100-055 TIE-WRAP, 6" NYLON 2

4GR110-040 SURGE TANK RELOCATION ASSY 1

4GK010-120 TAB “B”,COIL-RELOC. 6mm,LS1 1
7C060-016 M6 x 1.00" x 16 HXHD 1
7F006-093 6mm NYLOCK NUT 1
2A017-700 SPACER, STL.70"L,.75"OD,.33"ID 1
2A017-854 SPACER, STL.85"L,.75"OD,.33"ID 1
7C060-045 M6 x 1.0" x 45 HXHD ZINC PLATE 1
7C060-050 M6 x 1.0" x 50 HXHD ZINC PLATE 1
7J250-001 1/4"SAE WASHER, PLTD 4
7P375-075 3/4" HOSE BARB UNION, BRASS 1
7R007-001 NYLON CLAMP 1-1/8" 2
7U038-012 HOSE, Ø3/4" 90°,4 x12" 1
7U100-055 TIE-WRAP, 6" NYLON 2

4GR130-026 OIL FEED LINE ASSY 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0" x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GR130-036 OIL DRAIN ASSY 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'

4GR110-050 POWER STEERING ASSY 1

4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1

4GR112-011 AIR INTAKE ASSY 1

4GR012-011 DUCT, S/C INTAKE 1
4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1
7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1

4GR114-010 RADIATOR PIPE ASSY 1

4GK014-010 RADIATOR PIPE, LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°, 4 x 12" 1
7U133-131 RADIATOR HOSE 1

4GR110-110 ASSY, CORVETTE DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16 - 2.0" 1
7C016-100 BOLT, M16 - 2.0" x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1
8F060-042 FUEL INJECTOR, 42LBS RAIL STYLE 8
4GR020-020 ECM CHIP PACKAGE 1

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

vi

2001-2004 Corvette LS6 Z06

®

Part No. 4GR218-010SQ

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY.

8N301-150 POWER COOLER ASSY, C5 CORVETTE 1
8N201-150 DISCHARGE ASSY, C5 CORVETTE 1

8N101-150 AFTERCOOLER ASSY, C5 CORVETTE 1
4GL012-030 ELBOW, 3.88" - 3.0" x 90° LS1 TRK 1
7R002-044 #44 GOLDSEAL HOSE CLAMP 4
7R002-048 #48 GOLDSEAL HOSE CLAMP 1
7R002-064 #64 GOLDSEAL HOSE CLAMP 1
4GR012-030 DISCHARGE TUBE 1
7S275-200 2-3/4" x 2" SLEEVE 2
8D001-001 STD COMP BYPASS VALVE 1
7R002-016 #16 GOLDSEAL HOSE CLAMP 4
7R001-008 #8 STNLS HOSE CLAMP 2
7P062-187 1/16"NPT x 3/16" HOSE BARBED 1
7P500-016 TEE, .5" x .5" x 1/16"NPT METAL 1
7U030-046 5/32" VACUUM LINE 6'
7U034-016 1" GS HOSE 0.333'
7U133-100 HOSE, ELBOW, 90°,1"ID, MOLDED 1

8N107-150 WATER PUMP ASSEMBLY, C5 CORVETTE 1

5W001-005 3/8" PLASTIC WIRE LOOM 8'
5W001-009 16-14GA MALE SLIDE INSULATED 2

5W001-010 16-14GA FEMALE SLIDE INSULATED 5

5W001-011 16-14GA EYELET .25" HOLE 2
5W001-014 FUSE HOLDER 10GA WIRE 1
5W001-015 FUSE, BLADE TYPE 20AMP 1
5W001-016 RELAY, BOSCH 1
5W001-017 3/8" RING TERMINAL 12GA 1
5W001-024 MINI ATC FUSE TAP 1
5W001-025 FEMALE SLIDE,INSULATED, MINI 1
5W001-040 12-10GA FEMALE SLIDE INSULATED 1
5W014-010 14GA STRD WIRE RED, UL1015 8'
5W014-030 14GA STRD WIRE BLACK 2'
5W016-010 WIRE, STRND, 16AWG, YELLOW 1'
7R003-027 ADEL CLAMP, 1-11/16" 1
7U100-044 TIE-WRAP, 4" NYLON 8
8F001-402 PUMP, WATER, PIERBURG 1

8N106-150 WATER COOLER ASSY 1

8N006-010 WATER COOLER 1
7A250-074 1/4-20 x 3/4" HXHD PLT 2
7F250-021 1/4-20 NYLOCK NUT ZINC PLTD 2
7J250-001 1/4" SAE WASHER, PLTD 2
7J250-150 1/4" FENDER WASHER 2

8N105-150 WATER TANK MTG ASSY, C5 CORVETTE 1

4GR010-060 BRKT, WATER RES, C5 CORVETTE 1
8N055-030 TANK, LT1 AFTERCOOLER 1
7A250-050 1/4-20 x 1/2" SHCS ZINC PLTD 4
7J006-093 6mm WASHER, PLATED 4
7P375-075 3/4" HOSE BARB UNION, BRASS 1
7P500-026 1/2"NPT x 3/4" BARB 90° 7
7P500-078 1/2"NPT x 3/4" HOSE FIT 1
7R007-001 NYLON CLAMP 1-1/8" 12
7U030-065 3/4" x 90° HOSE SHORT 1
7U038-000 3/4" HEATER HOSE 17'
7U038-012 HOSE, Ø3/4" 90°,4 x 12" 1
7E010-075 #12 x 3/4" SHT METL SCRW HEX 3

8N104-150 SUPPORT COMPONENTS, C5 CORVETTE 1

7A250-050 1/4-20 x 1/2" SHCS ZINC PLTD 2
7J006-093 6mm WASHER, PLATED 2
7U100-044 TIE-WRAP, 4" NYLON 5
7U100-055 TIE-WRAP, 6" NYLON 10
8N055-050 PLASTIC CAP, SURGE TANK 1
8N056-060 SURGE TANK, PLASTIC 1

P/N: 4GR020-010 v1.7, 2009-11-25

vii

©2009 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

1997-1998 Corvette LS1 C5

®

Part No. 4GR218-030SQ

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.

2E229-040 V2SQ ASSY, C5 SATIN 1

4GR033-030 S/C PULLEY, 30-TOOTH, C5 1
2A042-080 BELT, GATES 640-8MGT-20 1

4GR111-021 MTG BRKT ASSEMBLY 1

4GR011-021 MTG BRKT,S/C,C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCSP 3
7C010-035 M10-1.5" x 35 HXCSG8P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCSG5P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8" SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULY, 6-RIB 3" FLANGD 1
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
4GR032-030 PULLEY, 30-TOOTH JKSHFT, DRIVEN 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9

4GR110-010 ASSY, ALT MOUNTING 1

4GR010-010 PLATE, ALT PRIMARY 1
2A017-102-713 SPACER, ALT PLATE, 10mm 3
7C010-045 10mm x 1.5" x 45mm HEX HEAD 3
4GR010-020 PLATE, ALT, SEC 1
2A017-102-205 SPACER, SEC, ALT PLATE,C5 2
7C100-110 M10 x 1.5" x 110 HXHD GR8.8 1
7C010-065 M10 x 1.5" x 65 BOLT, HEX HD 2
7J010-002 10mm WASHER, ZINC PLATED 6
2A017-462 SPACER, IDLER SMOOTH 6-RIB 1
4GR016-150 IDLER PLY, 3.5" SMOOTH 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
7C010-025 M10-1.5 x 25mm HXCSP 1
2A017-102-128 SPACER,SPRING TNSNR,C5 2
7C100-085 10mm x 1.5" x 85mm, HEX HD BLT, G5 1
5W008-100 8GA, RED STRANDED WIRE 2'
5W001-055 SPLICE, 8AWG, CRIMP ON 1
5W001-035 LUG, COPPR, 6-2AWG, 3/8" STUD 1
5W018-010 18GA STRD WIRE RED 2'
5W022-030 22GA STRD WIRE, RED 2'
5W022-090 22GA STRD WIRE, GREY 2'
5W001-021 1/2" PLASTIC WIRE LOOM 2'
5W001-006 3/8" HEAT-SHRINK TUBING 0.25'
5W001-012 SOLDERLESS CONNECTOR 22GA-RED 6
7S625-000 FIRE SLEEVE MYLAR 1'
7U100-055 TIE-WRAP, 6" NYLON 2

4GR110-040 SURGE TANK RELOCATION ASSY 1

4GK010-120 TAB B, COIL-RELOC. 6mm, LS1 1
7C060-016 M6 x 1.00" x 16 HXHD 1
7F006-093 6mm NYLOCK NUT 1
2A017-700 SPACER,STL.70L,.75"OD,.33"ID 1
2A017-854 SPACER,STL.85L,.75"OD,.33"ID 1
7C060-045 M6 x 1.0" x 45 HXHD ZINC PLATE 1
7C060-050 M6 x 1.0" x 50 HXHD ZINC PLATE 1
7J250-001 1/4" SAE WASHER, PLTD 4
7P375-075 3/4" HOSE BARB UNION, BRASS 1
7R007-001 NYLON CLAMP 1-1/8" 2
7U038-012 HOSE, Ø3/4" 90°,4 x 12" 1
7U100-055 TIE-WRAP, 6" NYLON 2

4GR130-026 OIL FEED LINE ASSY 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0" x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GR130-036 OIL DRAIN ASSY 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR,ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'

4GR110-070 POWER STEERING ASSY 1

4GR010-070 BRKT, POWER STEERING RES. 97-C5 1
4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1

4GR112-011 AIR INTAKE ASSY 1

4GR012-011 DUCT, S/C INTAKE 1
4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1
7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1

4GR114-010 RADIATOR PIPE ASSY 1

4GK014-010 RADIATOR PIPE,LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°,4 x 12" 1
7U133-131 RADIATOR HOSE 1

4GR145-010 ASSY, C5 AUTO TRANS-LINE 1

4GR045-010 TUBE, C5 AUTO TRANS CLR 1
7R001-004 #4 HOSE CLAMP 1

4GR110-110 ASSY, CORVETTE DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16-2.0 1
7C016-100 BOLT, M16-2.0 x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1

8F060-042 FUEL INJECTOR, 42LBS RAIL STYLE 8
4GR020-020 ECM CHIP PACKAGE 1
8N301-150 POWER COOLER ASY, C5 CORVETTE 1

(SEE PG.VII FOR INDIVIDUAL PARTS LIST)

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

viii

1999-2000 Corvette LS1 C5

®

Part No. 4GR218-040SQ

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.

2E229-040 V2SQ ASSY, C5 SATIN 1

4GR033-030 S/C PULLEY, 30 TOOTH, C5 1
2A042-080 BELT, GATES 640-8MGT-20 1

4GR111-021 MTG BRKT ASSEMBLY 1

4GR011-021 MTG BRKT, S/C, C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCSP 3
7C010-035 M10-1.5" x 35 HXCSG8P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCS G5 P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8" SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULY, 6-RIB 3" FLANGD 1
2A017-462 SPACER, IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
4GR032-030 PULLEY, 30-TOOTH JKSHFT, DRIVEN 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9

4GR110-010 ASSY, ALT MOUNTING 1

4GR010-010 PLATE, ALT PRIMARY 1
2A017-102-713 SPACER, ALT PLATE, 10mm 3
7C010-045 10mm x 1.5" x 45mm HEX HEAD 3
4GR010-020 PLATE, ALT, SEC 1
2A017-102-205 SPACER,SEC,ALT PLATE,C5 2
7C100-110 M10 x 1.5" x 110 HXHD GR8.8 1
7C010-065 M10 x 1.5" x 65 BOLT, HEX HD 2
7J010-002 10mm WASHER, ZINC PLATED 6
2A017-462 SPACER, IDLER SMOOTH 6-RIB 1
4GR016-150 IDLER PLY, 3.5" SMOOTH 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
7C010-025 M10-1.5" x 25mm HXCSP 1
2A017-102-128 SPACER, SPRING TNSNR,C5 2
7C100-085 10mm x 1.5" x 85mm, HEX HD BLT, G5 1
5W008-100 8GA, RED STRANDED WIRE 2'
5W001-055 SPLICE, 8AWG, CRIMP ON 1
5W001-035 LUG, COPPR, 6-2AWG, 3/8" STUD 1
5W018-010 18GA STRD WIRE, RED 2'
5W022-030 22GA STRD WIRE, RED 2'
5W022-090 22GA STRD WIRE, GREY 2'
5W001-021 1/2" PLASTIC WIRE LOOM 2'
5W001-006 3/8" HEAT-SHRINK TUBING 0.25'
5W001-012 SOLDERLESS CONNECTOR 22GA-RED 6
7S625-000 FIRE SLEEVE MYLAR 1'
7U100-055 TIE-WRAP, 6" NYLON 2

4GR110-040 SURGE TANK RELOCATION ASSY 1

4GK010-120 TAB “B”, COIL-RELOC. 6mm, LS1 1
7C060-016 M6 x 1.00" x 16 HXHD 1
7F006-093 6mm NYLOCK NUT 1
2A017-700 SPACER, STL .70"L, .75"OD, .33"ID 1
2A017-854 SPACER, STL .85"L, .75"OD, .33"ID 1
7C060-045 M6 x 1.0" x 45 HXHD ZINC PLATE 1
7C060-050 M6 x 1.0" x 50 HXHD ZINC PLATE 1
7J250-001 1/4" SAE WASHER, PLTD 4
7P375-075 3/4" HOSE BARB UNION, BRASS 1
7R007-001 NYLON CLAMP 1-1/8" 2
7U038-012 HOSE, Ø3/4" 90°, 4 x12" 1
7U100-055 TIE-WRAP, 6" NYLON 2

4GR130-026 OIL FEED LINE ASSY 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1

7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0 x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GR130-036 OIL DRAIN ASSY 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'

4GR110-050 POWER STEERING ASSY 1

4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1

4GR112-011 AIR INTAKE ASSY 1

4GR012-011 DUCT, S/C INTAKE 1
4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1
7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1

4GR114-010 RADIATOR PIPE ASSY 1

4GK014-010 RADIATOR PIPE, LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°,4 x12" 1
7U133-131 RADIATOR HOSE 1

4GR145-060 ASSY, C5 AUTO TRANS-LINE 1

4GR045-010 TUBE, C5 AUTO TRANS CLR 1
7R001-004 #4 HOSE CLAMP 1

4GR110-090 ABS RELOCATION ASSEMBLY 1

4GR010-090 ABS RELOCATION BRACKET 1
4GR010-100 ABS SUPPORT STRAP 1
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7A250-074 1/4-20 x 3/4" HXHD PLT 3
7F250-021 1/4-20 NYLOCK NUT ZINC 3

4GR110-110 ASSY, CORVETTE DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16-2.0 1
7C016-100 BOLT, M16-2.0 x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1

8F060-042 FUEL INJECTOR, 42 LBS RAIL STYLE 8
4GR020-020 ECM CHIP PACKAGE 1
8N301-150 POWER COOLER ASY, C5 CORVETTE 1

(SEE PG.VII FOR INDIVIDUAL PARTS LIST)

P/N: 4GR020-010 v1.7, 2009-11-25

ix

©2009 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

2001-2004 Corvette LS1 C5

®

Part No. 4GR218-020SQ

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.

2E229-020 V2SQ ASSY, C5 SATIN 1

4GR033-032 S/C PULLEY, 32-TOOTH, C5 1
2A042-080 BELT, GATES 640-8MGT-20 1

4GR111-021 MTG BRKT ASSEMBLY 1

4GR011-021 MTG BRKT, S/C, C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCS P 3
7C010-035 M10-1.5" x 35 HXCS G8 P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCS G5 P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8" SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULY, 6-RIB 3" FLANGD 1
2A017-462 SPACER, IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
4GR032-030 PULLEY, 30-TOOTH JKSHFT, DRIVEN 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9

4GR110-010 ASSY, ALT MOUNTING 1

4GR010-010 PLATE, ALT PRIMARY 1
2A017-102-713 SPACER, ALT PLATE, 10mm 3
7C010-045 10mm x 1.5" x 45mm HEX HEAD 3
4GR010-020 PLATE, ALT, SEC 1
2A017-102-205 SPACER,SEC, ALT PLATE,C5 2
7C100-110 M10 x 1.5" x 110 HXHD GR8.8 1
7C010-065 M10 x 1.5" x 65 BOLT, HEX HD 2
7J010-002 10mm WASHER, ZINC PLATED 6
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
4GR016-150 IDLER PLY, 3.5" SMOOTH 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
7C010-025 M10-1.5" x 25mm HXCSP 1
2A017-102-128 SPACER,SPRING TNSNR,C5 2
7C100-085 10mm x 1.5" x 85mm, HEX HD BLT,G5 1
5W008-100 8GA, RED STRANDED WIRE 2'
5W001-055 SPLICE, 8AWG,CRIMP ON 1
5W001-035 LUG, COPPR, 6-2AWG, 3/8" STUD 1
5W018-010 18GA STRD WIRE RED 2'
5W022-030 22GA STRD WIRE, RED 2'
5W022-090 22GA STRD WIRE, GREY 2'
5W001-021 1/2" PLASTIC WIRE LOOM 2'
5W001-006 3/8" HEAT-SHRINK TUBING 0.25'
5W001-012 SOLDERLESS CONNECTOR 22GA-RED 6
7S625-000 FIRE SLEEVE MYLAR 1'
7U100-055 TIE-WRAP, 6" NYLON 2

4GR110-040 SURGE TANK RELOCATION ASSY 1

4GK010-120 TAB “B”, COIL-RELOC.6mm, LS1 1
7C060-016 M6 x 1.00" x 16 HXHD 1
7F006-093 6mm NYLOCK NUT 1
2A017-700 SPACER, STL .70"L, .75"OD, .33"ID 1
2A017-854 SPACER, STL .85"L, .75"OD, .33"ID 1
7C060-045 M6 x 1.0" x 45 HXHD ZINC PLATE 1
7C060-050 M6 x 1.0" x 50 HXHD ZINC PLATE 1
7J250-001 1/4" SAE WASHER, PLTD 4
7P375-075 3/4" HOSE BARB UNION, BRASS 1
7R007-001 NYLON CLAMP 1-1/8" 2
7U038-012 HOSE, Ø3/4" 90°,4 x 12" 1
7U100-055 TIE-WRAP, 6" NYLON 2

4GR130-026 OIL FEED LINE ASSY 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0" x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GR130-036 OIL DRAIN ASSY 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'

4GR110-050 POWER STEERING ASSY 1

4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1

4GR112-011 AIR INTAKE ASSY 1

4GR012-011 DUCT, S/C INTAKE 1
4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1
7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1

4GR114-010 RADIATOR PIPE ASSY 1

4GK014-010 RADIATOR PIPE, LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°, 4 x 12" 1
7U133-131 RADIATOR HOSE 1
4GR145-020 ASSY, 01-04 C5 AUTO TRANS LINE 1
7R001-004 #4 HOSE CLAMP 3
7P375-050 3/8" HOSE MENDER 1
7U032-020 HOSE, 3/8"I.D. 6"

4GR110-110 ASSY, CORVETTE DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16 - 2.0" 1
7C016-100 BOLT, M16 - 2.0" x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1

8F060-042 FUEL INJECTOR, 42LBS RAIL STYLE 8
4GR020-020 ECM CHIP PACKAGE 1
8N301-150 POWER COOLER ASY, C5 CORVETTE 1

(SEE PG.VII FOR INDIVIDUAL PARTS LIST)

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

x

1997-2004 C5 Corvette Tuner Base Kit

®

Part No. 3GR218-010

ENGINEERING, LLC

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.

3GR111-021 MTG BRKT ASSEMBLY 1

4GR011-021 MTG BRKT, S/C, C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCS P 3
7C010-035 M10-1.5" x 35 HXCS G8 P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCS G5 P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8" SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULLY, 6-RIB 3" FLANGD 1
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9

4GR110-010 ASSY, ALT MOUNTING 1

(SEE PG VI FOR INDIVIDUAL PARTS LIST)

4GR110-040 SURGE TANK RELOCATION ASSY 1

(SEE PG VI FOR INDIVIDUAL PARTS LIST)

4GR130-026 OIL FEED LINE ASSY 1

7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0" x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1

4GR130-036 OIL DRAIN ASSY 1

7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER,9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'

4GR110-050 POWER STEERING ASSY 1

4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1

4GR112-020 AIR INTAKE ASSY - NO S/C DUCT 1

4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1

7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1

4GR114-010 RADIATOR PIPE ASSY 1

4GK014-010 RADIATOR PIPE, LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°, 4 x 12" 1
7U133-131 RADIATOR HOSE 1

4GR110-110 ASSY, CORVETTE DAMPER PIN 1

4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16 - 2.0" 1
7C016-100 BOLT, M16 - 2.0" x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1

8N301-150 POWER COOLER ASSY, C5 CORVETTE 1

(SEE PG.VII FOR INDIVIDUAL PARTS LIST)

KIT NOTES - To make a complete kit, order

the following applicable items:

1. A. S-Trim: 2E129-140 (V2) or 2A129-140 (V1)
B. SC-Trim: 2E129-150 (V2) 2A129-150 (V1)
C. T-Trim: 2E129-160 (V2) or 2A129-160 (V1)

2. Jackshaft Pulley: 4GR032-030 or -032 Jackshaft pul-

ley (-030 does not work with 4GR033-028)

3. Supercharger pulley: 4GR033-028, -030, -032 or

-034 (-034 only used with a 30T jackshaft pulley)

4. 4GR020-020 ECM chip package (Superchips
Microtuner)

5. 8F060-042 (42 lb/hr) or 8F060-055 (55 lb/hr) fuel
injectors (8 each)

6. Automatic trans line: 4GR145-010 (97-00 M.Y.),
4GR145-020 (01-04 M.Y.)

7. 4GR110-090 ABS Relocation Assy (Need for 1999-
2000 vehicles)

8. 4GR010-070 Brkt, power steering res. (Need for 1997
vehicles)

9. 5A102-013 Fuel pump voltage booster assembly
(increases fuel flow)

P/N: 4GR020-010 v1.7, 2009-11-25

xi

©2009 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

This Page Left Intentionally Blank.

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured

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