Vortech 1997-2001 5.2L 5.9L Durango Dakota User Manual

5.2/5.9L Dodge

Durango/Dakota/Ram

Supercharger System

Installation Instructions

1996-1999 Model Years

49 State Smog Legal*

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901

P/N: 4CE020-010
© 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
18AUG00 V 2.1

(Dodge 5.9L Durango/Dak-2)

*Legal in California only for racing vehicles which may never be used upon a highway.

®

ENGINEERING, INC.

FOREWORD

Proper installation of this supercharger kit requires general automotive mechanic
knowledge and experience. Please browse through each step of this instruction manual

prior

to beginning the installation to determine if you should refer the job to a professional

installer/technician. Please call Vortech Engineering for possible installers in your area.

All rights reserved. No parts of this publication may be reproduced, transmitted, transcribed,

or translated into another language in any form, by any means without written permission

P/N: 4CE020-010
© 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
18AUG00 V 2.1

(Dodge 5.9L Durango/Dak-2)

© 2000 VORTECH ENGINEERING, INC.

of Vortech Engineering, Inc.

i

Table Of Contents

FOREWORD........................................................................................................................... i

TABLE OF CONTENTS .......................................................................................................... ii

NOTICE................................................................................................................................... iii

SPECIAL NOTICE-CRANE IGNITION SYSTEM.................................................................... iv

TOOL AND SUPPLY REQUIREMENTS ................................................................................. v

1997-1999 5.9L DODGE DURANGO/DAKOTA...................................................................... vi

1997-1999 5.2L DODGE DURANGO/DAKOTA...................................................................... vii

1996 5.2L DODGE DURANGO/DAKOTA / 1996-1999 5.2L DODGE RAM ............................ viii

1996 5.9L DODGE DURANGO/DAKOTA / 1996-1999 5.9L DODGE RAM ............................ ix

1. PREPARATION/REMOVAL ........................................................................................... 1

2. OIL DRAIN .....................................................................................................................1

3. AIR FILTER INSTALLATION (1997-99 DODGE DAKOTA/DURANGO ONLY) ............. 2

4. MAIN MOUNTING BRACKET AND PLATE................................................................... 3

5. OIL FEED LINE.............................................................................................................. 5

6. IGNITION COIL RELOCATION...................................................................................... 5

7. SUPERCHARGER MOUNTING .................................................................................... 6

8. SUPERCHARGER/ACCESSORY DRIVE BELT ........................................................... 6

9A. IGNITION/BOOST CONTROL INSTALLATION (1997-99 Dakota/Durango only) ......... 7

9B. IGNITION/BOOST CONTROL INSTALLATION (1996 Dakota/1996-1999

Ram only) ...................................................................................................................... 9

10. IGNITION/BOOST CONTROL UNIT OPERATION........................................................ 11

11A. SUPERCHARGER AIR INLET DUCT (1997-99 Dakota/Durango only) ........................ 11

11B. SUPERCHARGER AIR INLET DUCT (1996 Dakota/1996-99 Ram only) ..................... 12

12. PLENUM AND DISCHARGE INSTALLATION ............................................................... 12

13A SUPPLEMENTARY FUEL INJECTION COMPUTER (SFIC) AND RELATED

SYSTEM (1997-99 Dakota/Durango only). ................................................................... 13

13B SUPPLEMENTARY FUEL INJECTION COMPUTER (SFCI) AND RELATED

SYSTEM (1996 Dakota/1996-99 Ram only).................................................................. 15

14. FINAL CHECK ............................................................................................................... 17

© 2000 Vortech Engineering, Inc.

ii

All Rights Reserved, Intl. Copr. Secured

18AUG00 V 2.1

P/N: 4CE020-010

(Dodge 5.9L Durango/Dak-2)

NOTICE

This product is protected by state common law , copyright and/or patent.
All legal rights therein are reserved. The design, layout, dimensions,
geometry, and engineering features shown in this product are the
exclusive property of V ortech Engineering, Inc. This product may not be
copied or duplicated in whole or part, abstractly or fundamentally,
intentionally or fortuitously, nor shall any design, dimension, or other
information be incorporated into any product or apparatus without prior
written consent of Vortech Engineering, Inc.

1650 Pacific Avenue, Channel Islands, CA 93033-9901 • [phone]

FAX [phone] • vortechsuperchargers.com • M-F 8AM - 4:30PM (PST)

P/N: 4CE020-010
© 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
18AUG00 V 2.1

(Dodge 5.9L Durango/Dak-2)

®

ENGINEERING, INC.

iii

SPECIAL NOTICE CONCERNING THE

CRANE IGNITION SYSTEM

The ignition system, manufactured by Crane Electronics,
included in this kit is serviced exclusively by the manufacturer.
Crane Electronics warrants this product to be free from defects
in material and workmanship under normal use and if properly
installed for a period of one (1) year from the date of purchase.
In case of malfunction, this unit will be repaired free of charge
according to the terms of the warranty . If found to be defective
as mentioned above, it will be repaired or replaced if returned
prepaid along with proof of date of purchase. This shall
constitute the sole remedy of the purchaser and the sole liability
of Crane Electronics and/or Vortech Engineering, Inc. To the
extent permitted by law, the foregoing is exclusive and in lieu
of all other warranties or representations whether expressed
or implied, including any implied warranty of merchantability
or fitness. In no event shall Crane Electronics and/or Vortech
Engineering, Inc., be liable for labor charges, special or
consequential damages.

When returning this unit for service, proof of purchase must be
supplied for warranty verification. After the warranty period has
expired, repair service is charged between a minimum and
maximum charge. In either case, please send the unit pre­paid with proof of purchase to the attention of:

Crane Electronics
Customer Service Department
530 Fentress Boulevard
Daytona Beach, Florida, 32114
[phone]
[phone] Fax
www.cranecams.com

The repaired unit will be returned as soon as possible after
receipt, COD for any charges. Be sure you include a detailed
account of any problems experienced, the type of vehicle and
any modifications.

Should you have any technical or installation questions
regarding this unit, contact Vortech Engineering, Inc., directly
at [phone].

®

ENGINEERING, INC.

© 2000 Vortech Engineering, Inc.

iv

All Rights Reserved, Intl. Copr. Secured

18AUG00 V 2.1

P/N: 4CE020-010

(Dodge 5.9L Durango/Dak-2)

1996-1999

5.2/5.9L Dodge Durango, Dakota and Ram

Installation Instructions for

Part No. 4CE218-010SQ/018SQ/020SQ/028SQ, 4CD218-040SQ/048SQ/050SQ/058SQ

49 State Smog Legal

Congratulations on selecting the best performing and best backed automotive supercharger available today...

the VORTECH

Before beginning this installation, please read through this entire instruction booklet and the Street Supercharger
System Owner's Manual which includes the Limited Warranty Program and the Warranty Registration form.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 30 to 35%
and horsepower between 35 and 45% can be expected with the boost levels specified by Vortech Engineering. This
product is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not
recommended and may result in failure of the engine as well as the supercharger. Vortech Engineering is not

responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in
procedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 92 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost)
until the problem is resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test
driving your vehicle. Thereafter, always use a high grade SF rated engine oil or a high
quality synthetic, and change the oil and filter at least every 3,000 miles. Never attempt
to extend the oil change interval beyond 3,000 miles, regardless of oil manufacturer's
claims, as potential damage to the supercharger may result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000
miles with original heat range plugs as specified by the manufacturer and reset timing
to factory specifications (follow the procedures indicated within the factory repair manual
and/or as indicated on the factory underhood emissions tag). Do not use platinum spark
plugs unless they are original equipment. Change spark plugs every 15,000 miles and
spark plug wires at least every 50,000 miles.

®

V-2® SQ-Trim supercharger!

TOOL & SUPPLY REQUIREMENTS

• Factory Repair Manual

• 3/8" Drive and Socket Set: SAE and Metric

• 1/2" Drive and Socket Set: SAE and Metric

• 3/8" NPT Tap and Tap Handle

• Adjustable Wrench

• Open End Wrenches: 5/16", 3/8", 7/16", 1/2", 9/16"

• Center Punch and a 5/8" Tapered Punch

• 5 quarts SF Rated Quality Engine Oil, Oil Filter, and

Wrench

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Heavy Grease

• Silicone Sealer

• Drill Motor

• 3/32", #25, 5/8", 3/8" Drill Bits

• Oil Sender Socket, Snap-On #A120

If your vehicle has in excess of 15,000 miles since its last spark plug change, then you will also need:

• Spark Plug Socket

• NEW Spark Plugs

P/N: 4CE020-010
© 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
18AUG00 V 2.1

(Dodge 5.9L Durango/Dak-2)

v

1997-1999 5.9L Dodge Durango/Dakota

Part No. 4CE218-010SQ/018SQ

®

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the
kit. Report any shortages or damaged parts immediately.

PARTS LIST

Part Number Description Quantity

2E228-140 SUPERCHARGER ASSEMBLY 1

2E128-140 V-2 SQ Supercharger 1
2A037-312 Supercharger pulley, 3.125", 7 groove 1

4FA016-150 Idler pulley, smooth 1

7J012-092 12mm Washer, flat 1
7U100-070 Key, 3/16 X 3/16 X 7/8 1
2A040-011 Supercharger pulley retainer 1
7B375-110 3/8-24 X 1" GR8 HX 1
7K375-040 3/8 AN 960 Flat washer 1

4CE111-021 MOUNTING BRACKET ASSEMBLY 1

4CB010-034 Mounting plate 1
4CB011-021 Mounting bracket 1

2A047-113 Belt 1
7A375-100 3/8-16 X 1 G5 HXHD, plated 10
7A375-300 3/8-16 X 3" HXCSG5P 1
7A375-375 3/8-16 X 3-3/4 HXHD 1
7F375-016 3/8-16 HX nut 1

7J375-044 3/8 SAE Washer, plated 10
7K375-040 3/8 AN 960 Flat washer 5
7U100-055 Tie wrap, 6" nylon 2

4CJ010-010 Mounting support 1
4CJ017-041 Support spacer, .250" 1
4CJ017-051 Support spacer, .60" 1

7J312-000 5/16 Flat washer-SAE 1
7A312-375 5/16-18 X 3-3/4" SHCS 1

4CE212-010 AIR INTAKE ASSEMBLY 1

4CE110-050 MAF bracket assembly 1

7R002-056 #56 Goldseal hose clamp 2
7S350-200 3-1/2 X 2 Sleeve 1
8H040-040 Air filter 1
7R002-052 #52 Goldseal hose clamp 2
7U035-001 3-1/2" Flex hose, 1 ft. 1
7E010-049 #10 X 3/4 Hex head 3
7U033-000 5/8" PCV hose, 3.50 ft. 1

4CE112-010 Inlet elbow 1

7P375-020 3/8" NPT X 5/8" Barb 1
7R001-008 #8 Stainless hose clamp 1

4CE112-020 AIR DISCHARGE ASSEMBLY 1

4FG012-030 Discharge Tube 1

7S275-200 2-3/4” X 2” Sleeve 1
7S300-200 3" X 2" Sleeve 1
7R002-044 #44 Goldseal hose clamp 2
7R002-048 #48 Goldseal hose clamp 2
8D001-001 Bypass valve 1
7P750-100 3/4" NPT x 1" Straight hose fitting 1
7U034-016 1" GS hose 1
7R002-016 #16 Goldseal hose clamp 4
7P156-082 5/32" TEE 1
7U030-046 5/32" Vacuum line 1

4CJ050-011 Jeep/Durango plenum 1

4GB040-060 Air/plenum gasket 1

7J250-010 1/4" Gasket washer 1
7U034-016 1" GS hose 1

4CD110-060 Plenum assembly 1

7A250-175 1/4-20 X 1-3/4 HHCS 1

4CJ130-036 OIL DRAIN ASSEMBLY 1

7U030-036 1/2” X 18” Oil drain hose 1
7P375-017 3/8” NPT X 1/2” Straight hose barb 1
7R001-008 #8 Stainless hose clamp 2
7P375-045 3/8" NPT X 45° Street elbow 1

4CJ130-026 OIL FEED ASSEMBLY 1

7U030-026 1/4” Oil feed Hose 1
7P125-103 -4 X 45° Male elbow 2
7P250-066 #4 Swivel x 1/4” hose 2
7P525-067 .525 Crimp ferrules 2
7P125-026 1/8" NPT X #4 90° fitting 1
7P125-104 1/8" NPT female TEE 1
7P125-106 1/8" NPT X 3" nipple 1

Part Number Description Quantity

4CJ110-010 COIL RELOCATION ASSEMBLY 1

4CJ010-040 Coil bracket 1

7A250-125 1/4-20 X 1-1/4" SOC. HD. 2
7F250-021 1/4-20 Nylock nut 2
7A312-125 5/16-18 X 1-1/4 HXHD 1
7K312-001 5/16 AN washer 2

4CJ017-021 Spacer, coil, .625" 1

5W001-005 3/8" Plastic wire loom 1

7A312-075 5/16"-18 X 3/4 HXCSG5P 1
5W022-040 22 GA wire, green 1
5W022-090 22 GA wire, grey 1
5W001-007 3/16" Heat - shrink tubing 1

4CE160-010 FUEL CONTROL ASSEMBLY 1

8F060-058 Fuel injector, 58 lbs. rail 2

8F003-024 Fuel rail 1

7P563-016 Plug, fuel rail 1

8F011-027 Mounting tab, fuel rail 2

7C008-050 #8-32 X 1/2" SOC. HD. bolt 2

8F011-028 Spacer, fuel rail 2

7A250-237 1/4-20 X 2-3/8" SOC. HD. bolt 2

4CE145-010 Fuel hose with ends 1

8F011-024 Injector retainer, fuel rail 2

7P250-127 -6 Flair to 1/4" NPT 1

7P250-082 1/4 NPT X -4 90° fitting 1
5W001-024 Mini ATC fuse tap 1

7U030-046 5/32" Vacuum line X 72" 1

7P156-082 5/32" TEE 1

7U100-055 Tie wrap, 6" nylon 6
5W001-001 Wire tap 1
5W001-025 Female slide, insulated, mini 1

7K250-001 1/4" AN washer 2

7U100-059 O-ring, -6 AN flouro 2

5A001-007 FUEL INJECTION COMPUTER 1

5A001-004 Fuel injection, computer 1

7U375-001 Velcro, hook, 1" black 1

7U375-002 Velcro, latch, 1" black 1

5A101-012 HI-6 TR ASSEMBLY 1

5A001-009 HI-6 TR ignition system 1
5W001-001 Wire taps 2
5W001-009 16-14 GA male slides 6
5W001-010 16-14 GA female slides 6
5W001-011 16-14 GA eyelets 2
5W001-014 Fuse Holder 10 GA wire 1
5W001-015 Fuse, blade type 20 AMP 1
5W001-017 Large ring terminals 2
5W001-020 3/4" Plastic wire loom 1
5W012-000 12 GA wire, red 1
5W012-010 12 GA wire, black 1

7E010-046 #8 x 3/4" Sheet metal 4

7P156-082 5/32" TEE 1

7U030-046 5/32" x 36" Vacuum line 1

7U100-055 6" Nylon tie wrap 1

7U375-001 3.6" Velcro hook 1

7U375-002 3.6" Velcro latch 1
5W018-010 18 GA wire, red 1
5W018-020 18 GA wire, black 1
5W018-060 18 GA wire, orange 1
5W018-240 18 GA wire, white and yellow 1
5W001-040 12-10 GA female slide 2
5W001-041 12-10 GA male slide 2
5W001-019 Solderless connector, 10-12 2

© 2000 Vortech Engineering, Inc.

vi

All Rights Reserved, Intl. Copr. Secured

18AUG00 V 2.1

P/N: 4CE020-010

(Dodge 5.9L Durango/Dak-2)

1997-1999 5.2L Dodge Durango/Dakota

Part No. 4CE218-020SQ/028SQ

®

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the
kit. Report any shortages or damaged parts immediately.

PARTS LIST

Part Number Description Quantity

2E228-140 SUPERCHARGER ASSEMBLY 1

2E128-140 V-2 SQ Supercharger 1
2A037-312 Supercharger pulley, 3.125", 7 groove 1

4FA016-150 Idler pulley, smooth 1

7J012-092 12mm Washer, flat 1
7U100-070 Key, 3/16 X 3/16 X 7/8 1
2A040-011 Supercharger pulley retainer 1
7B375-110 3/8-24 X 1" GR8 HX 1
7K375-040 3/8 AN 960 Flat washer 1

4CE111-021 MOUNTING BRACKET ASSEMBLY 1

4CB010-034 Mounting plate 1
4CB011-021 Mounting bracket 1

2A047-113 Belt 1
7A375-100 3/8-16 X 1 G5 HXHD, plated 10
7A375-300 3/8-16 X 3" HXCSG5P 1
7A375-375 3/8-16 X 3-3/4 HXHD 1
7F375-016 3/8-16 HX nut 1
7J375-044 3/8 SAE Washer, plated 10
7K375-040 3/8 AN 960 Flat washer 5

7U100-055 Tie wrap, 6" nylon 2
4CJ010-010 Mounting support 1
4CJ017-041 Support spacer, .250" 1
4CJ017-051 Support spacer, .60" 1

7J312-000 5/16 Flat washer-SAE 1

7A312-375 5/16-18 X 3-3/4" SHCS 1

4CE212-010 AIR INTAKE ASSEMBLY 1

4CE110-050 MAF bracket assembly 1

7R002-056 #56 Goldseal hose clamp 2

7S350-200 3-1/2 X 2 Sleeve 1

8H040-040 Air filter 1

7R002-052 #52 Goldseal hose clamp 2

7U035-001 3-1/2" Flex hose, 1 ft. 1

7E010-049 #10 X 3/4 Hex head 3

7U033-000 5/8" PCV hose, 3.50 ft. 1
4CE112-010 Inlet elbow 1

7P375-020 3/8" NPT X 5/8" Barb 1

7R001-008 #8 Stainless hose clamp 1

4CE112-020 AIR DISCHARGE ASSEMBLY 1

4FG012-030 Discharge Tube 1

7S275-200 2-3/4” X 2” Sleeve 1

7S300-200 3" X 2" Sleeve 1

7R002-044 #44 Goldseal hose clamp 2

7R002-048 #48 Goldseal hose clamp 2

8D001-001 Bypass valve 1

7P750-100 3/4" NPT x 1" Straight hose fitting 1

7U034-016 1" GS hose 1

7R002-016 #16 Goldseal hose clamp 4

7P156-082 5/32" TEE 1

7U030-046 5/32" Vacuum line 1
4CJ050-011 Jeep/Durango plenum 1

4GB040-060 Air/plenum gasket 1

7J250-010 1/4" Gasket washer 1

7U034-016 1" GS hose 1

4CD110-060 Plenum assembly 1

7A250-175 1/4-20 X 1-3/4 HHCS 1

4CJ130-036 OIL DRAIN ASSEMBLY 1

7U030-036 1/2” X 18” Oil drain hose 1

7P375-017 3/8” NPT X 1/2” Straight hose barb 1

7R001-008 #8 Stainless hose clamp 2

7P375-045 3/8" NPT X 45° Street elbow 1

4CJ130-026 OIL FEED ASSEMBLY 1

7U030-026 1/4” Oil feed Hose 1

7P125-103 -4 X 45° Male elbow 2

7P250-066 #4 Swivel x 1/4” hose 2

7P525-067 .525 Crimp ferrules 2

7P125-026 1/8" NPT X #4 90° fitting 1

7P125-104 1/8" NPT female TEE 1

7P125-106 1/8" NPT X 3" nipple 1

Part Number Description Quantity

4CJ110-010 COIL RELOCATION ASSEMBLY 1

4CJ010-040 Coil bracket 1

7A250-125 1/4-20 X 1-1/4" SOC. HD. 2
7F250-021 1/4-20 Nylock nut 2
7A312-125 5/16-18 X 1-1/4 HXHD 1
7K312-001 5/16 AN washer 2

4CJ017-021 Spacer, coil, .625" 1

5W001-005 3/8" Plastic wire loom 1

7A312-075 5/16"-18 X 3/4 HXCSG5P 1
5W022-040 22 GA wire, green 1
5W022-090 22 GA wire, grey 1
5W001-007 3/16" Heat - shrink tubing 1

4CE160-010 FUEL CONTROL ASSEMBLY 1

8F060-058 Fuel injector, 58 lbs. rail 2

8F003-024 Fuel rail 1

7P563-016 Plug, fuel rail 1

8F011-027 Mounting tab, fuel rail 2

7C008-050 #8-32 X 1/2" SOC. HD. bolt 2

8F011-028 Spacer, fuel rail 2

7A250-237 1/4-20 X 2-3/8" SOC. HD. bolt 2

4CE145-010 Fuel hose with ends 1

8F011-024 Injector retainer, fuel rail 2

7P250-127 -6 Flair to 1/4" NPT 1

7P250-082 1/4 NPT X -4 90° fitting 1
5W001-024 Mini ATC fuse tap 1

7U030-046 5/32" Vacuum line X 72" 1

7P156-082 5/32" TEE 1

7U100-055 Tie wrap, 6" nylon 6
5W001-001 Wire tap 1
5W001-025 Female slide, insulated, mini 1

7K250-001 1/4" AN washer 2

7U100-059 O-ring, -6 AN flouro 2

5A001-011 FUEL INJECTION COMPUTER 1

5A001-004 Fuel injection, computer 1

7U375-001 Velcro, hook, 1" black 1

7U375-002 Velcro, latch, 1" black 1

5A101-012 HI-6 TR ASSEMBLY 1

5A001-009 HI-6 TR ignition system 1
5W001-001 Wire taps 2
5W001-009 16-14 GA male slides 6
5W001-010 16-14 GA female slides 6
5W001-011 16-14 GA eyelets 2
5W001-014 Fuse Holder 10 GA wire 1
5W001-015 Fuse, blade type 20 AMP 1
5W001-017 Large ring terminals 2
5W001-020 3/4" Plastic wire loom 1
5W012-000 12 GA wire, red 1
5W012-010 12 GA wire, black 1

7E010-046 #8 x 3/4" Sheet metal 4

7P156-082 5/32" TEE 1

7U030-046 5/32" x 36" Vacuum line 1

7U100-055 6" Nylon tie wrap 1

7U375-001 3.6" Velcro hook 1

7U375-002 3.6" Velcro latch 1
5W018-010 18 GA wire, red 1
5W018-020 18 GA wire, black 1
5W018-060 18 GA wire, orange 1
5W018-240 18 GA wire, white and yellow 1
5W001-040 12-10 GA female slide 2
5W001-041 12-10 GA male slide 2
5W001-019 Solderless connector, 10-12 2

P/N: 4CE020-010
© 2000 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
18AUG00 V 2.1

(Dodge 5.9L Durango/Dak-2)

vii

1996 5.2L Dodge Dakota,

1996-1999 5.2 Dodge Ram

®

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the
kit. Report any shortages or damaged parts immediately.

Part No. 4CD218-040SQ/048SQ

PARTS LIST

PARTS LIST

Part Number Description Quantity

2E228-140 SUPERCHARGER ASSEMBLY 1

2E128-140 V-2 SQ Supercharger 1
2A037-312 Supercharger pulley, 3.125", 7 groove 1

4FA016-150 Idler pulley, smooth 1

7J012-092 12mm Washer, flat 1

7U100-070 Key, 3/16 X 3/16 X 7/8 1

2A040-011 Supercharger pulley retainer 1
7B375-110 3/8-24 X 1" GR8 HX 1
7K375-040 3/8 AN 960 Flat washer 1

4CE111-021 MOUNTING BRACKET ASSEMBLY 1

4CB010-034 Mounting plate 1
4CB011-021 Mounting bracket 1

2A047-113 Belt 1
7A375-100 3/8-16 X 1 G5 HXHD, plated 10
7A375-300 3/8-16 X 3" HXCSG5P 1
7A375-375 3/8-16 X 3-3/4 HXHD 1
7F375-016 3/8-16 HX nut 1
7J375-044 3/8 SAE Washer, plated 10
7K375-040 3/8 AN 960 Flat washer 5

7U100-055 Tie wrap, 6" nylon 2
4CJ010-010 Mounting support 1
4CJ017-041 Support spacer, .250" 1
4CJ017-051 Support spacer, .60" 1

7J312-000 5/16 Flat washer-SAE 1
7A312-375 5/16-18 X 3-3/4" SHCS 1

4CD212-010 AIR INTAKE ASSEMBLY 1

7R002-056 #56 Goldseal hose clamp 2

7S350-200 3-1/2 X 2 Sleeve 1
8H040-040 Air filter 1
7U033-000 5/8" PCV hose, 3.50 ft. 1

4CE112-010 Inlet elbow 1

7P375-020 3/8" NPT X 5/8" Barb 1
7R001-008 #8 Stainless hose clamp 1

4CE112-020 AIR DISCHARGE ASSEMBLY 1

4FG012-030 Discharge Tube 1

7S275-200 2-3/4” X 2” Sleeve 1

7S300-200 3" X 2" Sleeve 1
7R002-044 #44 Goldseal hose clamp 2
7R002-048 #48 Goldseal hose clamp 2
8D001-001 Bypass valve 1

7P750-100 3/4" NPT x 1" Straight hose fitting 1
7U034-016 1" GS hose 1
7R002-016 #16 Goldseal hose clamp 4

7P156-082 5/32" TEE 1
7U030-046 5/32" Vacuum line 1

4CJ050-011 Jeep/Durango plenum 1

4GB040-060 Air/plenum gasket 1

7J250-010 1/4" Gasket washer 1
7U034-016 1" GS hose 1

4CD110-060 Plenum assembly 1

7A250-175 1/4-20 X 1-3/4 HHCS 1

4CJ130-036 OIL DRAIN ASSEMBLY 1

7U030-036 1/2” X 18” Oil drain hose 1

7P375-017 3/8” NPT X 1/2” Straight hose barb 1
7R001-008 #8 Stainless hose clamp 2

7P375-045 3/8" NPT X 45° Street elbow 1

4CJ130-026 OIL FEED ASSEMBLY 1

7U030-026 1/4” Oil feed Hose 1

7P125-103 -4 X 45° Male elbow 2

7P250-066 #4 Swivel x 1/4” hose 2

7P525-067 .525 Crimp ferrules 2

7P125-026 1/8" NPT X #4 90° fitting 1

7P125-104 1/8" NPT female TEE 1

7P125-106 1/8" NPT X 3" nipple 1

Part Number Description Quantity

4CJ110-010 COIL RELOCATION ASSEMBLY 1

4CJ010-040 Coil bracket 1

7A250-125 1/4-20 X 1-1/4" SOC. HD. 2

7F250-021 1/4-20 Nylock nut 2
7A312-125 5/16-18 X 1-1/4 HXHD 1
7K312-001 5/16 AN washer 2

4CJ017-021 Spacer, coil, .625" 1

5W001-005 3/8" Plastic wire loom 1

7A312-075 5/16"-18 X 3/4 HXCSG5P 1

5W022-040 22 GA wire, green 1
5W022-090 22 GA wire, grey 1
5W001-007 3/16" Heat - shrink tubing 1

4CD160-010 FUEL CONTROL ASSEMBLY 1

8F060-058 Fuel injector, 58 lbs. rail 2

8F003-024 Fuel rail 1

8F011-027 Mounting tab, fuel rail 2
7C008-050 #8-32 X 1/2" SOC. HD. bolt 2

8F011-028 Spacer, fuel rail 2
7A250-237 1/4-20 X 2-3/8" SOC. HD. bolt 2
7K250-001 1/4" AN washer 2

8F011-024 Injector retainer, fuel rail 2

5W001-024 Mini ATC fuse tap 1

7U030-046 5/32" Vacuum line X 72" 1
7P156-082 5/32" TEE 1
7U100-055 Tie wrap, 6" nylon 6

5W001-001 Wire tap 1
5W001-025 Female slide, insulated, mini 1

7P563-015 -6 Male to -6 male 2
7U100-059 O-ring, -6 AN flouro 2

4CD145-010 Fuel line, -6 STR. 1
4CD145-020 Fuel line, -6 90° 1

7P375-073 Fitting, fuel rail 1
7P250-375 1/4 NPT to -6JIC 90° 1

5A001-011 FUEL INJECTION COMPUTER 1

5A001-004 Fuel injection, computer 1
7U375-001 Velcro, hook, 1" black 1
7U375-002 Velcro, latch, 1" black 1

5A101-012 HI-6 TR ASSEMBLY 1

5A001-009 HI-6 TR ignition system 1

5W001-001 Wire taps 2
5W001-009 16-14 GA male slides 6
5W001-010 16-14 GA female slides 6

5W001-011 16-14 GA eyelets 2

5W001-014 Fuse Holder 10 GA wire 1
5W001-015 Fuse, blade type 20 AMP 1
5W001-017 Large ring terminals 2
5W001-020 3/4" Plastic wire loom 1
5W012-000 12 GA wire, red 1
5W012-010 12 GA wire, black 1

7E010-046 #8 x 3/4" Sheet metal 4
7P156-082 5/32" TEE 1
7U030-046 5/32" x 36" Vacuum line 1
7U100-055 6" Nylon tie wrap 1
7U375-001 3.6" Velcro hook 1
7U375-002 3.6" Velcro latch 1

5W018-010 18 GA wire, red 1
5W018-020 18 GA wire, black 1
5W018-060 18 GA wire, orange 1
5W018-240 18 GA wire, white and yellow 1
5W001-040 12-10 GA female slide 2
5W001-041 12-10 GA male slide 2
5W001-019 Solderless connector, 10-12 2

viii

© 2000 Vortech Engineering, Inc.

All Rights Reserved, Intl. Copr. Secured

18AUG00 V 2.1

P/N: 4CE020-010

(Dodge 5.9L Durango/Dak-2)