Vortech 1996-1998 Ford 4.6L Mustang Cobra User Manual

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Maxflow

Power Cooler

Installation Instructions

1996 - 1998 Ford 4.6 Mustang Cobra (4 Valve)

P/N: 8N301-040 CARB EO #D-213-15

This product may not be legal for use on public roads in all 50 states.

ENGINEERING, INC.

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ENGINEERING, INC.

NOTE

(Read before installation is started)

Included in this kit is a smaller than originally supplied supercharger pulley. This new pulley is recommended to achieve the best performance results. Removal of the factory sealed pulley will void the supercharger warranty unless the supercharger unit (with the original pulley still attached) and new pulley are sent into Vortech for removal, installation and re-sealing. If the supercharger warranty is not an issue, the pulley may simply be removed and replaced with the new part supplied. Hammering/prying etc. on the supercharger and/or pulley will cause damage to the parts. Light heating of the supercharger pulley with a propane torch (if the pulley is tight on the shaft) will aid removal. A return authorization number is required before the supercharger and pulley are sent into Vortech. Call the Vortech service department at (805) 247-0226 for a return authorization number. Return freight (ground) will be paid by Vortech.

NOTICE

This product is protected by state common law, copyright and/or patent. All legal rights therein are reserved. The design, layout, dimensions, geometry, and engineering features shown in this product are the exclusive property of Vortech Engineering, Inc. This product may not be copied or duplicated in whole or part, abstractly or fundamentally, intentionally or fortuitously, nor shall any design, dimension, or other information be incorporated into any product or apparatus without prior written consent of Vortech Engineering, Inc.

Vortech Engineering, Inc. • 1650 Pacific Avenue • Channel Islands, CA 93033-9901

Voice: (805) 247-0226 • Fax: (805) 247-0669 • M-F 8:00AM - 4:30PM (PST)

This product may not be legal for use on public roads in all 50 states.

www.vortechsuperchargers.com

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Vortech Maxflow

Power Cooler

Installation Instructions

1996 - 1998 Ford 4.6 Mustang Cobra (4 Valve)

Congratulations on selecting the best performing and most

efficient aftercooler today... the Vortech ® Maxflow Power Cooler!

Before beginning this installation,

please read through this entire instruction booklet

The Vortech Maxflow Power Cooler system was designed as a street/strip oriented aftercooler, specifically for use on 1996 - 1998 Ford 4.6 Mustang vehicles equipped with a Vortech supercharger producing up to approximately 580 horsepower.

As with any power enhancing product, this system is intended for use on healthy, well-maintained engines. Vortech Engineering is not responsible for engine damage. Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in procedures are followed.

For best performance and continued durability, please take a note of the following key points:

1. Use only premium grade fuel 92 octane or higher (R+M/2).

2. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is resolved.

IMPORTANT NOTE: If the vehicle still has the battery located in the factory position, it must be

relocated into the trunk to make room for the water tank assembly. Vortech part number 8N150-010 is a Heavy-Duty Battery Relocation Kit that may be purchased separately. Commonly available “universal” relocation kits may be used but they will most likely contain a smaller cable.

Additional fabrication may also be necessary when using a “universal” kit.

TOOL & SUPPLY REQUIREMENTS

• Open End Wrenches (7/16”, 9/16”, 5/8”, 11/16”)

• 3/8” Ratchet

• 8mm, 13mm, 9/16”and 18mm Sockets

• 5/32”, 3/16”, 9/16” Allen Wrenches

• Flat #2 Screwdriver

• Phillips #2 Screwdriver

• Utility Knife

• Wire Cutters, Strippers and Crimpers

• Drill Motor

• 1/8”, #21 Drill Bits

• Tape Measure

• Pipe Tape (Teflon)

• Adjustable Wrench

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FORCEPOWER® PARTS Basic Limited Warranty

Vortech Forecepower parts carry a ninety (90) Day LIMITED WARRANTY from the date of purchase from your dealer or Vortech. The part(s) must be used in the manner intended by Vortech. Any component found to be defective in either material or workmanship, will be replaced or repaired at our option, at no charge to the customer. This warranty does not included any part that is used for racing. This warranty is nontransferable and is extended to original purchasers residing within the United States or Canada only. The warranty excludes hoses and sleeves, as well as all electronic support components manufactured by any other company.

Vortech Engineering, Inc. agrees to honor any warranty claim at its sole discretion and only after inspection by Vortech engineers at the Vortech factory. No warranty will be honored if any Forcepower part being submitted for inspection is found to have been tampered with, improperly installed, or mishandled in any way. Claims for freight damage must be held against the freight company. NOTE: THE DURATION OF ANY AND ALL WARRANTIES ON FORCEPOWER PARTS ARE LIMITED TO THE NINETY (90) DAY DURATION OF THE EXPRESS WARRANTY. IN NO EVENT WILL VORTECH BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

If you require any additional details regarding Vortech warranties, please call at (805) 247-0226, M - F, 8:00-4:30 Pacific Standard Time.

WARRANTY/REPAIR PROCEDURE

If the product should fail within the ninety (90) day warranty period as outlined above, follow the procedures below:

1. Phone Vortech directly (805) 247-0226 and be prepared with the following information:

A. Copy of the invoice on which the part was purchased. B. Year, make, model, vehicle mileage and engine specifications of vehicle on which the part is installed. C. Description of perceived problem. D. Mileage on Voretch product(s) - if applicable.

2. Once the information is given to Vortech as outlined in Warranty/Repair Procedure item 1 above, Vortech will either:

A. Issue you a RETURN AUTHORIZATION NUMBER, or B. Offer suggestions to aid you in additional troubleshooting.

NO RETURNS WILL BE ACCEPTED WITHOUT A RETURN AUTHORIZATION NUMBER APPEARING ON THE OUTSIDE OF THE RETURN CARTON.

3. Once you are assigned a RETURN AUTHORIZATION NUMBER, you must box and carefully “safety package” the Vortech product(s) being returned. “Safety package”

means to pack each product within the box in such a way so that it will not hit other product(s) components, or the side of the box during shipping. The box must be strong enough to easily hold the weight of the product(s) plus the packaging and sturdy enough to maintain its shape during shipping.

CLEARLY MARK THE RETURN AUTHORIZATION NUMBER IN 2” HIGH ALPHANUMERIC CHARACTERS IN TWO LOCATIONS ON THE BOX WITH A BOLD BLACK MARKER.

4. Include in the box the following six (6) items:

A. A copy of the original invoice or receipt. B. Your name, address and daytime phone number. C. A description of the year, make, model, vehicle mileage and specification of the engine (noting ALL modification in detail, if applicable). D. A description of the perceived problem or defect. E. The RETURN AUTHORIZATION NUMBER. F. The address to which the product is to be returned after inspection by Vortech.

5. Ship the properly safety packaged and marked box by UNITED PARCEL SERVICE (UPS),

inspection, to the Vortech factory at:

Channel Islands, CA 93033-9901

6. If Vortech’s limited warranty applies, your product(s) will be repaired or replaced at Vortech’s option and returned to you freight prepaid, via UPS ground service. If

the limited warranty does not apply, we will advise you of the specific reason for denial and tell you the costs involved in repairing your product(s). After relating such information we will, at your option, either proceed with repairs as quoted or return your product(s) to you in the condition they are in at the time of inspection for warranty evaluation via UPS COD insured for the new retail replacement value. This means that you must pay any disassembly and/or inspection charges, return shipping and insurance charges if the Vortech limited warranty does not apply.

NINETY (90) DAY LIMITED WARRANTY

prepaid and insured for the retail value of the product(s) being returned for

Vortech Engineering, Inc.

Warranty Dept.

1650 Pacific Avenue

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Vortech Maxflow

Power Cooler

1996 - 1998 Ford 4.6 Mustang Cobra (4 Valve)

PARTS LIST

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

Part No. 8N301-040

Air/Water Aftercooler Assembly (8N201-040)