Vortech 1988-1992 5.0L 5.7L TPI F-Body User Manual

GM 5.0 and 5.7

T.P.I. F-Body

Supercharger System

Installation Instructions

50 State Smog Legal per CARB EO #D-213-17

1988-1992 Model Years

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • [phone]

FAX [phone] • www.v ortechsuperchargers.com • M-F 8:00 AM - 4:30 PM PST

P/N: 4GF020-010
©2002 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN01 V1.1

(88-92 350 TPI Camaro(4GF V1.1))

®

ENGINEERING, LLC

FOREWORD

Proper installation of this supercharger kit requires general automotive mechanic
knowledge and experience. Please browse through each step of this instruction
manual
job to a professional installer/technician. Please call Vortech Engineering for
installers in your area.

prior

to beginning the installation to determine if you should refer the

© 2001 VORTECH ENGINEERING, LLC

All rights reserved. No part of this publication may be reproduced, transmitted, transcribed,

or translated into another language in any form, by any means without written permission

of Vortech Engineering, LLC.

P/N: 4GF020-010
©2001 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
09JAN01 V1.0

(88-92 350 TPI Camaro(4GF V1.0))

ii

Table Of Contents

FOREWORD ............................................................................................................. ii

TABLE OF CONTENTS ............................................................................................ iii

NOTICE..................................................................................................................... iv

TOOL & SUPPLY REQUIREMENTS......................................................................... v

MSD IGNITION SYSTEM.......................................................................................... vi

PARTS LIST 1988-1992 5.0/5.7 F-BODY ................................................................. vii

PONTIAC SUPPLEMENTAL INSTRUCTIONS ......................................................... ix

1. COMPONENT REMOVAL ............................................................................. 1

2. CRANKSHAFT PULLEY INSTALLATION ..................................................... 1

3. OIL DRAIN LINE............................................................................................ 2

4. OIL FEED LINE ............................................................................................. 3

5. AUXILLIARY PUMP ....................................................................................... 4

6. FUEL MANAGEMENT UNIT INSTALLATION ............................................... 5

7. MAIN BRACKET AND POWER STEERING PUMP...................................... 6

8. SUPERCHARGER MOUNTING.................................................................... 7

9. CANISTER RELOCATION ............................................................................ 8

10. ALTERNATOR WIRE EXTENSION ............................................................... 8

11. AIR FILTER, INLET DUCT AND DISCHARGE PLENUM............................... 9

12. WINDSHIELD WASHER RESERVOIR ......................................................... 10

13. IGNITION/BOOST CONTROL INSTALLATION............................................. 10

14. IGNITION/BOOST CONTROL UNIT OPERATION ....................................... 1 1

15. FINAL ASSEMBLY AND CHECK OVER ....................................................... 12

©2001 Vortech Engineering, LLC

iii

All Rights Reserved, Intl. Copr. Secured

09JAN01 V1.0

(88-92 350 TPI Camaro(4GF V1.0))

P/N: 4GF020-010

NOTICE

This product is protected by state common law, copyright and/or patent. All legal
rights therein are reserved. The design, layout, dimensions, geometry, and
engineering features shown in this product are the exclusive property of Vortech
Engineering,LLC. This product may not be copied or duplicated in whole or part,
abstractly or fundamentally, intentionally or fortuitously, nor shall any design,
dimension, or other information be incorporated into any product or apparatus
without prior written consent of Vortech Engineering,LLC.

P/N: 4GF020-010
©2002 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN01 V1.1

(88-92 350 TPI Camaro(4GF V1.1))

iv

1988 - 1992

GM 5.0 AND 5.7 F-BODY

Installation Instructions

50 State Smog Legal, as per CARB EO #D-213-17

Congratulations on selecting the best performing and best backed automotive

supercharger available today... the VORTECH

Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner's Manual which includes the Limited Warranty Program and the Warranty
Registration form and return envelope.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque
between 30-35% and horsepower between 35-45% can be expected with the boost levels specified by Vortech
Engineering. This product is intended for use on healthy, well maintained engines. Installation on a worn-out
or damaged engine is not recommended and may result in failure of the engine as well as the supercharger.

Vortech Engineering is not responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in
procedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 92 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is
resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle.
Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change the oil
and filter at least every 3,000 miles. Never attempt to extend the oil change interval beyond 3,000

miles, regardless of oil manufacturer's claims as potential damage to the supercharger may
result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with
original heat range plugs as specified by the manufacturer and reset timing to factory specifications
(follow the procedures indicated within the factory repair manual and/or as indicated on the factory
underhood emissions tag). Do not use platinum spark plugs unless they are original equipment.

Change spark plugs at least every 15,000 miles and spark plug wires every 50,000 miles.

®

V-2® supercharger!

TOOL & SUPPLY REQUIREMENTS

• Factory Repair Manual

• 3/8" socket and drive set: SAE & metric

• 1/2" breaker bar and 4" extension

• Flat #2 screwdriver

• Phillips #2 screwdriver

• Large screwdriver or pry bar

• Adjustable wrench

• Open end wrenches:

3/8", 7/16", 9/16", 5/8", 3/4", 7/8" and
a "Slimline" 19mm-Snap-On #LTAM1719

• 7/32" allen wrench

• Timing light

• Drill motor

• 21/64", 3/32" drill bits

• 3/8" NPT tap & handle

• Center punch

• 3/4" drift punch

• Silicone sealer

• Heavy grease

• Oil filter wrench

• Oil filter

• SF rated quality (or synthetic) engine oil

• Power steering pump pulley puller and installer

• Snap-On puller #CJ117B2 and installer #CJ113B

Note: If your vehicle has in excess of 10,000 miles since its last spark plug change, then you will need:

• Spark plug socket

• 8 new OE heat range spark plugs

©2002 Vortech Engineering, LLC

v

All Rights Reserved, Intl. Copr. Secured

12JAN01 V1.1

(88-92 350 TPI Camaro(4GF V1.1))

P/N: 4GF020-010

SPECIAL NOTICE CONCERNING THE

MSD IGNITION SYSTEM

The MSD Boost Timing Master , manuf actured by Autotronic Controls
Corporation, included in this kit is serviced exclusively by the
manufacturer . A utotronic Controls Corporation warrants this product
to be free from defects in material and workmanship under normal
use and if properly installed for a period of one year from the date of
purchase. In case of malfunction, this unit will be repaired free of
charge according to the terms of the warranty . If found to be def ective
as mentioned above, it will be repaired or replaced if returned prepaid
along with proof of date of purchase. This shall constitute the sole
remedy of the purchaser and the sole liability of Autotronic Controls
Corporation and/or V ortech Engineering, Inc. To the extent permitted
by law, the foregoing is exclusive and in lieu of all other warranties
or representations whether expressed or implied, including any
implied warranty of merchantability or fitness. In no event shall
Autotronic Controls Corporation and/or V ortech Engineering, Inc. be
liable for labor charges, special or consequential damages.

When returning this unit for service, proof of purchase must be
supplied for warranty verification. After the warranty period has
expired, repair service is charged between a minimum and maximum
charge. In either case, please send the unit pre-paid with proof of
purchase to the attention of:

Autotronic Controls Corporation
Customer Service Department
12120 Esther Lama
Suite #114
El Paso, Texas, 79936
Phone: [phone]
Fax: [phone]
www.msdignition.com

The repaired unit will be returned as soon as possible after receipt,
COD for any charges. Be sure you include a detailed account of any
problems experienced, the type of vehicle and any modifications.

Should you have any technical or installation questions regarding
this unit, contact V ortech Engineering, Inc. directly at [phone],
M-F 8:00AM-4:30PM (PST).

P/N: 4GF020-010
©2002 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
12JAN01 V1.1

(88-92 350 TPI Camaro(4GF V1.1))

vi

1988-1992 5.0 and 5.7 F-Body

Part No. 4GF218-060SQ

®

ENGINEERING, INC.

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any
shortages or damaged parts immediately.

Part Number Description Quantity

2E228-060 V-2 SU GER ASSEMBLY 1

4GF111-021 MOUNTING BRACKET ASSEMBLY 1

4GF011-021 Mounting bracket 1
4GF111-021 Mounting plate 1
4GF017-041 .875 x 4.305 spacer C 1
4GF017-051 .875 x 2.305 spacer D 1
4GF017-011 Idler spacer 1

7A375-525 3/8-16 x 5- 1/4” bolts 2
7A375-300 3/8-16 x 3” bolt 1
7A375-100 3/8-16 x 1” bolts 7
7C010-030 M10-1.5 x 30mm bolt 1
7K375-040 3/8” AN960 flat washers 10
7J375-044 3/8” SAE washers 5
7L375-075 3/8” lock washer 1
7A375-550 3/8-16 x 5-1/2” bolts 2
7A375-17A 3/8-16 X 1-3/4” flat allen bolt 1

4GF016-160 Idler ribbed pulley 1

7C012-050 12mm x 1.75 x 50mm bolt 1
7G010-175 12mm x 1.75 nut 1

4GF112-010 AIR INTAKE ASSEMBLY 1

4FA012-012 90° intake elbow 2
4GF012-022 Intake elbow 1

7S350-300 3-1/2” x 3 sleeve 1
7S350-200 3-1/2” x 2” sleeve 1
7U035-000 3-1/2” x 14” flex hose 1
8H040-030 Air filter 1
7R001-008 #8 stainless hose clamps 4
7U030-036 1/2” x 24” oil drain hose 1
7P375-017 3/8” NPT x 1/2” straight hose barb 1
7J250-150 1/4” fender washer 1
7A250-074 1/4-20 x 3/4” bolt 1
7R002-056 #56 hose clamps 4
7R002-052 #52 hose clamps 4
7U375-052 3/8” vacuum cap 1

7S300-100 3” x 1” sleeves 1
5W001-007 3/16” x 8" shrink tube 1
5W118-025 18GA 18" standard black wire 1
5W118-032 18GA 18” standard red wire 1
5W118-075 18GA 18” standard orange wire 1
5W118-085 18GA 18” standard green wire 1

7P500-001 PVC hose mender 1

4GF112-020 AIR DISCHARGE ASSEMBLY 1

4GF012-020 Discharge tube 1

7S275-200 2-3/4” x 2 sleeve 1

7S400-200 4” x 2” sleeve 1

7R002-044 #44 hose clamps 2

7R002-064 #64 hose clamps 2

4GF116-010 CRANK PULLEY ASSEMBLY 1

4GF016-011 Crank pulley 1
4GB017-041 Crank pulley spacer 1

7B437-400 7/16-20 x 4” bolt 1

7J375-044 3/8” SAE washers 3

7L375-075 3/8” lock washers 3

2A046-988 Belt 1

2A046-605 Belt 1

7B375-275 3/8-24 x 2-3/4” bolts 3

4GF130-026 OIL FEED ASSEMBLY 1

7U030-026 1/4” x 37” oil feed hose 1

7P525-067 .500 crimp ferrules 2

7P250-066 #4 swivel x 1/4” hose barb fitting 2

7P250-036 #4 flare to 1/4” NPT 1

7P250-122 1/4” AN917 pipe thread tee 1

7P250-123 1/4” NPT x 1/2” nipple 1

7P250-075 1/4” NPT 45° street elbow 1

7P125-026 90° 1/8” NPT x #4 fitting 1

Part Number Description Quantity

4GF130-036 OIL DRAIN ASSEMBL Y 1

7U030-036 1/2” x 30” oil drain hose 1
7R001-008 #8 stainless hose clamps 2
7P375-017 3/8” NPT x 1/2” straight hose barb 1
7P375-033 3/8” NPT x 3/8” NPT street elbow 1

4GF155-010 WASHER RESERVOIR ASSEMBLY 1

4GF055-010 Washer reservoir 1

7U030-046 5/32” x 32” vacuum line 1
7U100-055 6” nylon tie wraps 4
7R003-020 1-1/4” adel clamp 1
7E010-050 #12 x 1/2” sheet metal screw 1

4FA111-032 BELT TENSIONER ASSEMBL Y 1

7J012-092 12mm flat washers 3

4FA011-032 Belt tensioner 1

7C012-050 12mm x 1.75 x 50mm bolt 1

4FA016-150 Smooth pulley tensioner 1

2A017-010 Idler pulley spacer 1
7C012-020 12mm x 1.75 x 20mm bolts 2
7C012-022 12mm x 1.75 x 22mm thin head bolt 1
7G010-175 12mm x 1.75 nut 1

4GF101-002 FUEL PUMP ASSEMBL Y 1

8F001-002 155 inline fuel pump 1
7R003-008 1/2” adel clamp 1
7R003-024 1-1/2” adel clamp 1
7P375-050 3/8” hose mender 1
7R001-004 #4 hose clamps 4
7U100-055 6” nylon tie wraps 6

5W001-011 16-14GA eyelet 1
5W001-010 16-14GA female slides 3
5W118-021 18GA 10” standard black wire 1
5W118-034 18GA 156” standard red wire 1
5W001-002 Fuse tap 1

7E010-050 #12 x 1/2” sheet metal screws 2

7E010-046 #8 x 3/4” sheet metal screw 1

7U031-018 5/16 x 6” fuel hose 1

4GF160-015 EVAPORATOR CANNISTER KIT 1

7U030-016 1/4” x 15” fuel hose 1

7U030-046 5/32” x 24” vacuum line 1
5W122-061 22GA 12” standard blue wire 1
5W122-251 22GA 12” standard white/black wire 1
5W001-037 3/16” x 3” shrink tube 1
5W001-012 22GA red solderless connectors 4

4GF150-012 ALTERNATOR WIRE KIT 1

5W122-161 22GA 16” standard brown wire 1
5W122-231 22GA 16” standard green wire 1
5W001-067 3/16” x 6” shrink tube 1
5W001-012 22GA red solderless connectors 4

4GF238-068 FMU (with lines) 1

6Z110-114 8:1 black fuel management unit 1
4GF145-156 12” fuel line assembly 1
4GF146-166 14” fuel line assembly 1

7U030-046 5/32” x 60” vacuum line 1
7E010-046 #8 x 3/4” sheet metal screws 2
7U100-055 6” nylon tie wraps 2
7R001-004 #4 hose clamps 2

PARTS LIST

vii

5A001-001 STAND ALONE IGNITION RETARD 1

©2002 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

12JAN01 V1.1

(88-92 350 TPI Camaro(4GF V1.1))

P/N: 4GF020-010