Vortech 1987-1997 Ford 7.5L Truck SUV User Manual

Ford 7.5L Light Truck

Supercharger System

Installation Instructions for

50 State Smog Legal per CARB EO #D-213-17

1986-1997 F-Series Truck

1650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • [phone]

FAX [phone] • www.vortechsuperchargers.com • M-F 8:00 AM - 4:30 PM PST

P/N: 4FB020-010
©2001 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
27JUL01 V1.1

(7.5 Ford 460(4FB V1.1))

®

ENGINEERING, LLC

FOREWORD

Proper installation of this supercharger kit requires general automotive mechanic
knowledge and experience. Please browse through each step of this instruction manual

prior

to beginning the installation to determine if you should refer the job to a professional

installer/technician. Please call Vortech Engineering for installers in your area.

All rights reserved. No parts of this publication may be reproduced, transmitted, transcribed,

or translated into another language in any form, by any means without written permission

P/N: 4FB020-010
©2001 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
27JUL01 V1.1

(7.5 Ford 460(4FB V1.1))

© 2001 VORTECH ENGINEERING, LLC

of Vortech Engineering, LLC

ii

Table Of Contents

FOREWORD ...................................................................................................................... ii

TABLE OF CONTENTS ..................................................................................................... iii

NOTICE .............................................................................................................................. iv

SPECIAL NOTICE CONCERNING THE MSD IGNITION .................................................. v

TOOL & SUPPLY REQUIREMENTS.................................................................................. vi

PARTS LIST ....................................................................................................................... vii

1. AIR DUCT REMOVAL ............................................................................................ 1

2. ALTERNATOR AND HOIST BRACKET REMOVAL ............................................... 1

3. THERMOSTAT HOUSING REPLACEMENT.......................................................... 1

4. OIL RETURN FITTING ........................................................................................... 1

5. SUPERCHARGER BRACKET ............................................................................... 2

6. OIL FEED LINE ...................................................................................................... 2

7. SUPERCHARGER INSTALLATION ....................................................................... 4

8. DRIVE BELT ........................................................................................................... 4

9. FUEL PUMP ........................................................................................................... 5

10. INLET/DISCHARGE DUCTING.............................................................................. 6

11. FUEL MANAGEMENT UNIT (FMU) ....................................................................... 7

12. IGNITION/BOOST CONTROL INSTALLATION...................................................... 8

13. IGNITION/BOOST CONTROL UNIT OPERATION ................................................ 9

14. FINAL CHECK ........................................................................................................ 9

©2001 Vortech Engineering, LLC

iii

All Rights Reserved, Intl. Copr. Secured

27JUL01 V1.1

P/N: 4FB020-010

(7.5 Ford 460(4FB V1.1))

NOTICE

This product is protected by state common law, copyright and/or patent. All legal
rights therein are reserved. The design, layout, dimensions, geometry, and
engineering features shown in this product are the exclusive property of Vortech
Engineering, LLC. This product may not be copied or duplicated in whole or part,
abstractly or fundamentally, intentionally or fortuitously, nor shall any design,
dimension, or other information be incorporated into any product or apparatus
without prior written consent of Vortech Engineering, LLC.

P/N: 4FB020-010
©2001 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
27JUL01 V1.1

(7.5 Ford 460(4FB V1.1))

iv

SPECIAL NOTICE CONCERNING THE

MSD IGNITION SYSTEM

The MSD Boost Timing Master, manufactured by Autotronic
Controls Corporation, included in this kit is serviced exclusively
by the manufacturer. Autotronic Controls Corporation warrants
this product to be free from defects in material and workmanship
under normal use and if properly installed for a period of one
(1) year from the date of purchase. In case of malfunction, this
unit will be repaired free of charge according to the terms of
the warranty. If found to be defective as mentioned above, it
will be repaired or replaced if returned prepaid along with proof
of date of purchase. This shall constitute the sole remedy of
the purchaser and the sole liability of Autotronic Controls
Corporation and/or Vortech Engineering, LLC. To the extent
permitted by law, the foregoing is exclusive and in lieu of all
other warranties or representations whether expressed or
implied, including any implied warranty of merchantability or
fitness. In no event shall Autotronic Controls Corporation and/
or Vortech Engineering, LLC, be liable for labor charges, special
or consequential damages.

When returning this unit for service, proof of purchase must be
supplied for warranty verification. After the warranty period has
expired, repair service is charged between a minimum and
maximum charge. In either case, please send the unit pre­paid with proof of purchase to the attention of:

Autotronic Controls Corporation
Customer Service Department
12120 Esther Lama
Suite #114
El Paso, Texas, 79936
Phone: [phone]
Fax: [phone]
www.msdignition.com

The repaired unit will be returned as soon as possible after
receipt, COD for any charges. Be sure you include a detailed
account of any problems experienced, the type of vehicle and
any modifications.

Should you have any technical or installation questions
regarding this unit, contact Vortech Engineering
directly at [phone], M-F 8AM - 4:30PM (PST).

©2001 Vortech Engineering, LLC

v

All Rights Reserved, Intl. Copr. Secured

27JUL01 V1.1

P/N: 4FB020-010

(7.5 Ford 460(4FB V1.1))

Installation Instructions for

Part No. 4FB218-040SQ

’86-’97 7.5L F-Series Truck

- 50 State Smog Legal per CARB EO #D-213-17

Congratulations on selecting the best performing and best backed automotive

supercharger available today... the VORTECH® V-2® Supercharger!

Before beginning this installation, please read through this entire instruction booklet and the Street
Supercharger System Owner's Manual which includes the Limited Warranty Program and the Warranty
Registration form and return envelope.

Vortech supercharger systems are performance improving devices. In most cases, increases in torque of 30-35%
and horsepower of 35-45% can be expected with the boost levels specified by Vortech Engineering. This product
is intended for use on healthy, well maintained engines. Installation on a worn-out or damaged engine is not
recommended and may result in failure of the engine as well as the supercharger. Vortech Engineering is not

responsible for engine damage.

Installation on new vehicles will not harm or adversely affect the break-in period so long as factory break-in
procedures are followed.

For best performance and continued durability, please take note of the following key points:

1. Use only premium grade fuel 92 octane or higher (R+M/2).

2. The engine must have stock compression ratio.

3. If the engine has been modified in any way, check with Vortech prior to using this product.

4. Always listen for any sign of detonation (pinging) and discontinue hard use (no boost) until problem is

resolved.

5. Perform an oil and filter change upon completion of this installation and prior to test driving your vehicle.

Thereafter, always use a high grade SF rated engine oil or a high quality synthetic, and change the oil and
filter at least every 3,000 miles. Never attempt to extend the oil change interval beyond 3,000 miles,

regardless of oil manufacturer's claims as potential damage to the supercharger may result.

6. Before beginning installation, replace all spark plugs that are older than 1 year or 10,000 miles with original

heat range plugs as specified by the manufacturer and reset timing to factory specifications (follow the
procedures indicated within the factory repair manual and/or as indicated on the factory underhood emissions
tag). Do not use platinum spark plugs unless they are original equipment. Change spark plugs every
15,000 miles and spark plug wires at least every 50,000 miles.

TOOL & SUPPLY REQUIREMENTS

• 3/8" socket and drive set

• Flat #2 screw driver

• Large screw driver or pry bar

• Adjustable wrench

• 3/8" open end wrench

• 7/16" open end wrench

• 1/2" open end wrench

• 9/16" open end wrench

• 9/16" drill bit

• 3/32" drill bit

• Drill motor

• 3/8" NPT tap and handle

• 1-1/16" six point socket and drive set

• Ford Snaplock fuel fitting disconnect tool

• Teflon sealing tape or paste

If your vehicle has in excess of 10,000 miles since its last spark plug change, then you will also need:

• Spark plug socket

• NEW spark plugs

P/N: 4FB020-010
©2001 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
27JUL01 V1.1

(7.5 Ford 460(4FB V1.1))

vi