Volvo Penta QL Boat trim system User & Installation Instructions Manual

USER & INSTALLATION
INSTRUCTIONS
7743693 11-2004 (Tab 6)
User & installation Instructions
QL Boat trim system
User & installation Instructions
QL Boat trim system
User & installation Instructions
QL Båttrimsystem
User & installation Instructions
QL Boat trim system
User & installation Instructions
QL Boat trim system
User & installation Instructions
QL Boat trim system
IMPORTANT!
This batch with its accompanying instructions is produced for Volvo Penta’s service workshops, boat-builders, machine manu­facturers and other authorized workshops which have personnel with qualified professional training.
The installation instructions are only produced for professional use and are not intended for non-professional use. Volvo Penta will not assume any liability whatsoever for damage incurred, either dama­ge to materials or personal injury, which may result if the installa­tion instructions are not followed or if the work is carried out by non-professional personnel.
WICHTIG!
Dieser Satz mit vorliegender Einbauanleitung ist für Volvo Penta Kundendienst-werkstätten, Werften, Maschinenbauer und für an­dere ermächtigte Werkstätten mit beruflich geschultem Personal vorgesehen.
Die Einbauanleitung ist nur für den berufsmäßigen Gebrauch vor­gesehen und nicht für unprofessionelle Anwendung gedacht. Volvo Penta übernimmt nicht die geringste Haftung für irgendwelchen Schäden an Personen oder Sachen, die als Folge einer Nichtbefol­gung der Einbauanleitung oder wegen Ausführung der darin be­schriebenen Arbeiten durch nicht beruflich geschulte Personen entstehen.
IMPORTANT!
Ce kit, avec instructions de montage, est destiné aux ateliers de service Volvo Penta, aux constructeurs de bateaux et autres ateli­ers de construction agréés avec un personnel qualifié.
Les instructions de montage sont exclusivement conçues pour une utilisation professionnelle. Volvo Penta se dégage de toute responsabilité pour d’éventuels endommagements, corporels ou matériels, résultant du non respect des instructions ou d’un travail effectué par un personnel non compétent.
IMPORTANTE!
El presente juego con las instrucciones de montaje se destina a los talleres de servicio Volvo Penta, constructores de embarcacio­nes y máquinas y a otros talleres autorizados que cuentan con personal capacitado.
Las instrucciones de montaje están destinadas únicamente para uso profesional, por lo que Volvo Penta no aceptará responsabili­dad alguna por cualquier daño, tanto personal como material, re­sultado de no haber seguido las instrucciones de montaje o de haber sido efectuado el trabajo por personal que no está debida­mente capacitado.
IMPORTANTE!
Questo kit e le relative istruzioni di montaggio sono stati realizzati per le officine di servizio Volvo Penta, i cantieri, i fabbricanti di macchine e tutte le altre officine autorizzate il cui personale ha ricevuto un addestramento qualificato e specializzato.
Le istruzioni di montaggio sono state redatte esclusivamente per uso professionale e non sono adatte all’uso non professionale. La Volvo Penta non si assume alcuna responsabilità per eventuali danni alle cose o alle persone, derivanti da trascuratezza nel se­guire le istruzioni di montaggio oppure dall’esecuzione dei lavori da parte di personale non qualificato.
VIKTIGT!
Denna produkt med föreliggande monteringsanvisning är framtagen för Volvo Pentas serviceverkstäder, båtbyggare, maskintillverkare och övriga auktoriserade verkstäder som har personal med kvalificerad fackutbildning.
Monteringsanvisningen är enbart framtagen för yrkesbruk och är inte avsedd för icke yrkesmässig användning. Volvo Penta påtager sig inget som helst ansvar för eventuella skador, såväl materiella som personskador, som kan bli följden om monterings­anvisningen ej följs, eller om arbetet utförs av icke yrkeskunnig personal.
VIGTIGT!
Dette sæt med tilhørende monteringsvejledning er blevet ud­viklet for Volvo Pentas serviceværksteder, bådebyggere, ma­skinproducenter og andre autoriserede værksteder, som har medarbejdere med kvalificeret, faglig uddannelse.
Monteringsvejledningen er udelukkende beregnet til professio­nel anvendelse og ikke til hobby- eller fritidsbrug. Volvo Penta påtager sig intet som helst ansvar for eventuelle skader på så­vel materiel som personer, som kan være en følge af at monte­rings-vejledningens anvisninger ikke blev overholdt, eller hvis arbejdet blev udført af ikke-professionelt personale.
TÄRKEÄÄ!
Tämä sarja ja asennusohje on tarkoitettu Volvo Pentan huolto­korjaamoille, veneenrakentajille, konevalmistajille ja muille valtu­utetuille korjaamoille, joiden henkilökunta on saanut pätevän ammattikoulutuksen.
Asennusohje on tarkoitettu ainoastaan ammattikäyttöön. Volvo Penta ei vastaa mahdollisista materiaali- tai henkilövahingoista, joita asennusohjeen laiminlyöminen tai ammattitaidottoman hen­kilökunnan suorittama asennustyö voi aiheuttaa.
BELANGRIJK!
Deze set met de bijgevoegde montage-aanwijzing is ontwikkeld voor de werkplaatsen van Volvo Penta, botenbouwers, machinefabrikanten en overige bevoegde werkplaatsen, die personeel hebben met een gekwalificeerde vakopleiding.
De montage-aanwijzing is alleen ontwikkeld voor professioneel gebruik en is niet bedoeld voor niet-professioneel gebruik. Volvo Penta neemt geen enkele verantwoordelijkheid op zich voor eventuele schade, zowel materiële schade als persoonlijk letsel, die het gevolg kan zijn als de montage-aanwijzing niet wordt gevolgd, of als het werk wordt uitgevoerd door niet-vak­kundig personeel.
IMPORTANTE!
Este jogo, juntamente com as respectivas instruções de mon­tagem, foi concebido para as oficinas de serviço da Volvo Penta, construtores navais, construtores de máquinas e outras oficinas autorizadas, com pessoal devidamente formado.
As instruções de montagem foram concebidas unicamente para utilização profissional e não se destinam a utilização não profissional. A Volvo Penta não se responsabiliza por quaisquer danos eventuais, tanto materiais como pessoais, que possam resultar no caso de as instruções de montagem não serem seguidas, ou se os trabalhos forem executados por pessoal não profissional.
Узмбнфйкь!
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CONTENT
Presentation of the QL Boat Trim System ....................................................................2
Sizing guidelines ........................................................................................................... 3
Component guide.......................................................................................................... 4
Installation of the QL Boat Trim System....................................................................... 5
System start up.............................................................................................................. 8
Operating the system ....................................................................................................9
Error codes ..................................................................................................................10
Maintenance ................................................................................................................ 10
Presentation of the QL Boat Trim System
The system comprises:
A. Control Unit
B. Control Panel
C. Interceptor Units
D. Cable between Control Unit and Interceptor Unit
E. Cable between Control Unit and Control Panel
The system is designed for planing boats, max boat speed of 50 knots (57 miles/h). The system can also be used on semi-planing boats, see sizing guide lines.
The Interceptor units are available in two lengths, 300 mm (12") and 450 mm (18"). They can be installed individually or side by side, i.e. two units on each side of the transom (300 + 300 (12" + 12"), 300 + 450 (12" + 18") or 450 + 450 (18" + 18")).
Control panel (B)
The control panel is equipped with 4 push buttons for smooth operation of the trim system. For push button functions, see Operating the system. The panel is also equipped with two rows of LEDs for exact trim indication.
Length Width Height Hole
cutting
(mm/inch) (mm/inch) (mm/inch) (mm/inch)
83/3.3 68/2.7 13/0.5 52/2.0*
* Surface mounted, see fig 20 (A).
Interceptor unit (C)
Two different sizes are available.
Length Width Height
(mm/inch) (mm/inch) (mm/inch)
300/11.7 100/3.9 42/1.7**
450/17.7 100/3.9 42/1.7**
** Outside transom.
Each interceptor unit is supplied with necessary stainless steel screws, for installation in fibre-glass hulls.
Note! Maximum stroke of the Interceptor blade is 35 mm (1.4”).
41 mm (1.6”)
35 mm (1.4”)
180 mm (7.1”)
68 mm (2.7”)
52 mm (2.1”)
52 mm (2.1”)
83 mm (3.3”)
max. 20 mm (0.8”)
13 mm (0.5”)
A
B
C
D
D
E
Fig. 1
Control unit (A)
The control unit is the brain of the system, and is available in two versions, one for 1 pair of Interceptors and one for 2 pairs of Interceptors. Ambient operating temperature: Min -40°C, Max +85°C.
Length Width Height (mm/inch) (mm/inch) (mm/inch)
180/7.1 35/1.4 41/1.6
Fig. 3
Fig. 2
C
There is also a 6-pole Y-cable and a 6-pole extension cable available, used when more than one helm station is installed.
Cable between Control Unit and Interceptor Unit (E)
Each end of the cable is equipped with 4-pole socket plug and one of the ends also with an installation grommet.
Two lengts of the cable are available, i.e:
* 2.5 m/8.2ft
* 4 m/13.1ft
For installation of the components, see chapter
Installation of the QL Boat Trim System.
Cable between Control Unit and Control Panel (D)
Each end of the cable is equipped with a 6-pole socket plug.
Five lengts of the cable are available i.e:
* 5 m/16.4 ft
* 7 m/23 ft
* 9 m/29.5 ft
* 11 m/36 ft
* 13 m/42.6 ft
300 mm (12”) 450 mm (18”)
100 mm (3.9”)
42 mm (1.7”)
Sizing guide lines
Many factors affect the choice of properly sized trim unit configurations, and the ultimate responsibility for selection is up to the boat owner/boat builder. These sizing recommendations are based on average boat performance. Your choice may vary based on power, engine configuration, weight distribution, type of boat and use.
When making a choice, please remember that the largest interceptor configuration that will comfortably fit on the transom will be the most efficient. The QL Boat Trim System is designed to fully replace conventional trim tabs.
Boat length Single engine Twin engine
installation installation
15' - 24' QL300
22' - 30' QL450 QL300
28' - 34' QL450 QL450
32' - 44' QL450 + QL300 QL450
42' - 50' QL450 x 2 QL450 x 2
For semi-planing hulls, it may be necessary to increase the length of the trim unit configuration.
Fig. 4
Fig. 5
Fig. 6
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