Volvo Penta D11 Operator's Manual
OPERATOR’S MANUAL
D11
An English version of this Operator’s Manual may
be ordered free of charge up to 12 months after delivery, via
internet, mail or fax. Refer to the order form in the back of
the book.
All information is stored internally at AB Volvo Penta and will
not be passed on to third parties.
Diese deutsche Version dieses Handbuches kann
innerhalb von 12 Montane ab Lieferung kostenlos online,
per Brief oder per Fax bestellt werden. Bitte Bestellformular
hinten im Buch verwenden.
Alle Angaben werden bei AB Volvo Penta gespeichert und
nicht Dritten übermittelt.
Une version française de ce manuel d’instructions
peut être commandée gratuitement, jusqu’à 12 mois après
la date de livraison, via Internet, la poste ou par fax. Voir à
la n de ce document.
Toutes les informations sont stockées en interne chez AB
Volvo Penta et ne sont divulguées à aucun tiers.
Hay disponible una versión en español gratuita de
este manual de instrucciones, la cual puede pedirse, a través de Internet, correo postal o fax, en el plazo de 12 meses
después de la entrega del producto. Véase el formulario de
pedido en las últimas páginas del manual.
Todos los datos recibidos son almacenados de forma in-
En svensk version av denna instruktionsbok kan
beställas kostnadsfritt, upp till 12 månader efter leverans,
via internet, post eller fax. Se beställningsformulär i slutet av
boken.
Alla uppgifter lagras internt hos AB Volvo Penta och lämnas
inte ut till tredje part.
Een Nederlandse versie van dit instructieboek kan
kosteloos worden besteld tot 12 maanden na aevering, internet, post of fax. Zie het bestelformulier achterin het boek.
Alle gegevens worden intern opgeslagen bij AB Volvo Penta
en niet verstrekt aan derden.
En dansk version af denne instruktionsbog kan
bestilles gratis, op til 12 måneder efter levering, via internet,
post eller telefax. Se bestillingsformular i slutningen af bogen.
Alle oplysninger gemmes internt hos AB Volvo Penta og
overgives ikke til tredje part.
Tämän ohjekirjan suomenkielisen version voi tilata
veloituksetta 12 kuukauden sisällä toimituksesta internetistä,
postin kautta tai faksilla. Katso tilauslomake kirjan lopusta.
AB Volvo Penta tallentaa kaikki tiedot sisäisesti eikä niitä
luovuteta kolmannelle osapuolelle.
Pode-se encomendar uma versão gratuita deste
manual de instruções em português, até 12 meses após a
entrega, através de Internet, correio ou fax. Consultar o for-
mulário de encomenda no m do manual.
Todas as informações são armazenadas internamente pela
Volvo Penta e não são partilhadas com terceiros.
Εντός 12 μηνών από την παράδοση μπορείτε να
παραγγείλετε μέσω Internet, ταχυδρομικής επιστολής ή φαξ
μια ελληνική έκδοση του Βιβλίου χρήσης χωρίς χρέωση.
Χρησιμοποιήστε το δελτίο παραγγελίας στο τέλος του
βιβλίου.
Όλες οι πληροφορίες αποθηκεύονται από την AB Volvo Pen-
Вариант настоящего руководства по
эксплуатации на русском языке можно заказать
бесплатно в течение 12 месяцев после доставки по
Интернету, электронной почте или по факсу. См. бланк
заказа на обложке руководства.
Вся информация используется компанией AB Volvo Penta конфиденциально и не передается третьим сторонам.
Bu Kullanım Kılavuzunun Türkçe versiyonu teslim-
den 12 ay sonrasına kadar internet, posta veya faks yoluya
sipariş edilebilir. Kitabın arka kısmında bulunan sipariş formuna bakınız.
Tüm bilgiler AB Volvo Penta’da saklıdır ve üçüncü kişilere
verilmez.
Una versione in lingua italiana di questo manuale di
istruzioni può essere ordinata gratuitamente, no a 12 mesi
dopo la consegna, via internet, per posta o via fax. Vedere il
modulo per l’ordinazione alla ne del manuale.
Tutti i dati forniti saranno memorizzati internamente presso
AB Volvo Penta e non saranno divulgati a terzi.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Content
Foreword ...................................................................................................... 2
Safety Information ...................................................................................... 3
Introduction ................................................................................................. 8
Instruments and Controls ........................................................................ 11
Optional ..................................................................................................... 24
Starting ...................................................................................................... 28
Operation ................................................................................................... 32
Engine Shutdown ...................................................................................... 36
Fault Handling ........................................................................................... 39
Fault Code Register .................................................................................. 44
In Case of Emergency .............................................................................. 55
Maintenance Schedule ............................................................................. 57
Maintenance .............................................................................................. 60
Storage ....................................................................................................... 86
Calibration and Settings ........................................................................... 88
Technical Data ........................................................................................... 96
Alphabetical index .................................................................................. 103
1
Foreword
Volvo Penta marine engines are used all over the world. They are used in all possible operating conditions for
professional as well as leisure purposes. This is not a coincidence. After 100 years as an engine manufacturer
the Volvo Penta name has become a symbol of reliability, technical innovation, top of the range performance and
long service life. We also believe that this is what you demand and expect of your Volvo Penta engine.
We would like you to read this operator’s manual thoroughly and consider the advice we give on running and
maintenance before your maiden voyage so that you will be ensured of fulfilling your expectations. Please pay
attention to the safety instructions contained in the manual.
As owner of a Volvo Penta marine engine, we would also like to welcome you to a worldwide network of dealers
and service workshops to assist you with technical advice, service requirements and replacement parts. Please
contact your nearest authorized Volvo Penta dealer for assistance.
You will find your closest dealer at our home page on the Internet www.volovpenta.com - amongst other
useful information about your Volvo Penta engine - we invite you to visit!
2 7748887 04-2008
Safety Information
Read this chapter very carefully. It has to do with your safety. This describes how safety information is presented
in the instruction book and on the product. It also gives you an introduction to the basic safety rules for using and
looking after the engine.
Check that you heave received the correct instruction book before you read on. If not, please contact your
Volvo Penta dealer.
!
This symbol is used in the instruction book and on the product, to call your attention to
the fact that this is safety information. Always read such information very carefully.
Safety texts in the instruction book have the following order of priority:
DANGER!
Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING!
Indicates a hazardous situation which, if not avoided, could result in death or serious
personal injury.
CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate
personal injury.
IMPORTANT!
Indicates a situation which, if not avoided, could result in property damage.
NOTICE! Used to draw attention to important information that will facilitate work or
operations.
This symbol is used on our products in some cases and refers to important information
in the instruction book. Make sure that warning and information symbols on the engine
are clearly visible and legible. Replace symbols which have been damaged or painted
over.
7748887 04-2008 3
Your new boat
Read the instruction books and other information
carefully, which came with your new boat. Learn to
handle the engine, controls and other equipment in a
safe and correct manner.
If this is your first boat, or a type of boat you are not
experienced in using, we recommend that you practice operating the boat in peace and quiet. Get to know
the way the boat reacts to sea and to the controls
under different speed, sea and loading conditions
before you cast off for your first “real” maiden voyage.
Remember that the captain of every boat is required
by law to know and to observe applicable rules for
traffic and safety at sea. Get to know the rules which
apply to you and your waters, by contacting the relevant authority or sea safety organization.
It is a good idea to go on some kind of boat operation
course. We recommend that you contact a regional
boat or sea safety organization to find a suitable
course.
Fuel filling
There is always a risk of fire and explosion during fuel
filling. Smoking is not permissible, and the engine
should be stopped.
Never over-fill the tank. Shut the tank cap securely.
Only use the fuel recommended in the instruction
book. The wrong grade of fuel can cause malfunctions
or stop the engine. In a diesel engine, it can also
cause the regulation rod to bind and the engine will
over-rev, entailing a strong risk of personal injury and
machinery damage.
Daily checks
Make it a habit to give the engine and engine bay a
visual check before driving (before starting the
engine) and after operation (when you have stopped
the engine). This helps you to quickly discover
whether any leakage of fuel, coolant, oil or any other
abnormal event has happened, or is about to happen.
Do not start the engine
Do not start the engine if you suspect a fuel or LPG
leak in the boat, close to explosive media, or if there
is a spillage of explosive media. An explosive environment entails a risk of fire and/or explosion.
Manoeuvring
Avoid sudden or surprising rudder movements and
gear shifting. There is a risk that passengers could fall
over, or overboard.
A rotating propeller can cause severe injury. Check
that there is nobody in the water before you engage
forward / astern (reverse) drive. Never drive close to
bathers or in areas where you could reasonably
expect that people could be in the water.
Accidents and near misses
Life saving statistics show that inadequate care of
boats and engines, and deficiencies in safety equipment are frequent causes of accidents and near
misses at sea.
Make sure that your boat and engine are maintained
in accordance with the advice in each instruction
book, and that the necessary safety equipment is on
board, and is in working condition.
Safety Information
4 7748887 04-2008
Carbon monoxide poisoning
When a boat moves forwards, an area of low pressure
air forms behind the boat. In adverse conditions, this
low pressure can be so strong that the boat’s own
exhaust fumes are sucked into the cockpit or cabin,
which entails a risk of carbon monoxide poisoning for
all aboard.
The problem of low-pressure suction is worst in high,
wide boats with a square transom. But even in other
types of boats, low-pressure suction can be a problem
in some conditions, such as if you drive with the hood
up. Other factors which increase the low-pressure
effect are wind conditions, load distribution, pitching,
trimming, open windows and ventilators etc.
Most modern boats are designed so that the problem
of low-pressure suction is very rare, however. If lowpressure suction does occur anyway, do not open
hatches or ventilators in the forward part of the boat.
Strangely enough, this makes the problem worse. Try
changing speed, trimming or load distribution instead.
Also try taking down/opening the hood or modifying it
in some other manner. Ask your boat dealer for advice
about the best solution for your particular boat.
Remember
• Safety equipment: Life jackets for everybody aboard, communication equipment, emergency
rockets, approved fire extinguisher, first aid kit, life buoy, anchor, paddle, torches etc.
• Spare parts and tools: Impeller, fuel filters, fuses, tape, hose clamps, engine oil, propeller and
tools for the jobs you could be expected to have to do.
• Take your chart out and study your planned route. Calculate distance and fuel consumption.
Listen to weather reports.
• Tell your friends/relatives about route plans if you undertake a long journey. Remember to
notify changed plans or delays.
• Inform everybody aboard about where the safety equipment is located, and how it works. Make
sure that there is more than one person aboard who can start and operate the boat safely.
This list can be extended, since the need for safety equipment varies with the type of boat, and
where or how it is used etc. We recommend that you ask a regional boat or sea safety organization
for more detailed maritime safety information.
Safety Information
7748887 04-2008 5
Preparations
Knowledge
The operator’s manual contains instructions on how
to carry out general maintenance and service operations safely and correctly. Read the instructions carefully before starting work.
Service literature covering more complicated operations is available from your Volvo Penta dealer.
Never carry out any work on the engine if you are
unsure of how it should be done, contact your Volvo
Penta dealer who will be glad to offer assistance.
Stop the engine
Stop the engine before opening or removing engine
hatches. Unless otherwise specified all maintenance
and service must be carried out with the engine stopped.
To prevent accidental start of the boat engine, remove
the ignition key, turn off the power supply to the engine
at the main switches and lock them in the OFF position before starting work. Put up a warning sign in the
control position that work on the engine is being carried out.
Approaching or working on an engine which is running
is a safety risk. Loose clothing, hair, fingers or a dropped tool can be caught in the rotating parts of the
engine and cause serious personal injury. Volvo
Penta recommend that all servicing with the engine
running should be undertaken by an authorized Volvo
Penta workshop.
Lifting the engine
When lifting the engine, use the lifting eyes installed
on the engine (reverse gear where installed). Always
check that lifting equipment is in good condition and
has sufficient load capacity to lift the engine (engine
weight including reverse gear and any extra equipment installed). For safety’s sake lift the engine using
an adjustable lifting beam. All chains and cables
should run parallel to each other and as perpendicular
as possible in relation to the top of the engine. Bear
in mind that extra equipment installed on the engine
may alter its center of gravity. Special lifting equipment may then be required in order to maintain the
correct balance and make the engine safe to handle.
Never carry out work on an engine suspended on a
hoist.
Before starting the engine
Reinstall all protective parts removed during service
operations before starting the engine. Check that no
tools or other items have been left on the engine.
Never start a turbocharged engine without installing
the air cleaner (ACL). The rotating compressor in the
Turbocharger unit can cause serious personal injury.
Foreign objects can also be sucked in and cause
mechanical damage to the unit.
Fire and explosion
Fuel and lubrication oil
All fuel, most lubricants and many chemicals are
inflammable. Read and follow the instructions on the
packaging.
When carrying out work on the fuel system, make sure
the engine is cold. A fuel spill onto a hot surface or
electrical components can cause a fire.
Store fuel soaked rags and other flammable material
so that there is no danger of them catching fire. Fuelsoaked rags can self-ignite under certain conditions.
Do not smoke when filling fuel, oil or in proximity of a
filling station or in the engine room.
Non-original components
Components used in the fuel and ignition system
(gasoline engines) and electrical systems on Volvo
Penta products are designed and constructed to minimize the risk of fire and explosion.
Using non-original Volvo Penta parts can result in fire
or explosion on board.
Batteries
The batteries contain and emit oxyhydrogen gas,
especially during charging. This gas is easily ignited
and highly volatile.
Do not under any circumstances smoke or use naked
flame or allow sparks in the vicinity of the batteries or
battery compartment.
An incorrect connection of a battery terminal cable or
jump-start cable can cause a spark which in its turn
can be sufficient to cause an explosion.
Start spray
Never use start spray or similar agents to start an
engine equipped with air pre-heating (glow plugs/
starter element). This may cause an explosion in the
inlet manifold. Danger of personal injury.
Safety Information
6 7748887 04-2008
Hot surfaces and fluids
There is always a risk of burns when working with a
hot engine. Beware of hot surfaces. For example: the
exhaust pipe, turbo unit, oil pan, charge air pipe,
starter element, hot coolant and hot oil in oil lines and
hoses.
Carbon monoxide poisoning
Only start the engine in a well-ventilated area. If operating the engine in an enclosed space, ensure that
there is proper ventilation in order to remove exhaust
gases and crankcase ventilation emissions from the
working area.
Chemicals
Most chemicals such as anti-freeze, rustproofing
agent, inhibiting oil, degreasing agent etc. are hazardous to health. Read and follow the instructions on
the packaging.
Some chemicals such as inhibiting oil are inflammable
and dangerous if breathed in as well. Ensure good
ventilation and use a protective mask when spraying.
Read and follow the instructions on the packaging.
Store chemicals and other hazardous materials out of
the reach of children. To protect the environment,
please dispose of used or leftover chemicals at a
properly designated disposal site for destruction.
Cooling system
There is a risk of flooding when working on the seawater system. Turn off the engine and close the sea
cock (where installed) before starting work on the system.
Avoid opening the coolant filler cap when the engine
is hot. Steam or hot coolant can spray out and cause
burns.
If work must be carried out with the engine at operating temperature and the coolant filler cap or a cock
open or a coolant hose disconnected, open the coolant filler cap carefully and slowly to release pressure
before removing the cap completely. Note that the
coolant may still be hot and can cause burns.
Lubrication system
Hot oil can cause burns. Avoid skin contact with hot
oil. Ensure that the lubrication system is not under
pressure before commencing work on it. Never start
or operate the engine with the oil filler cap removed,
oil can spray out.
Fuel system
Always use protective gloves when tracing leaks. Liquids ejected under pressure can penetrate body tissue and cause serious injury. There is a danger of
blood poisoning.
Always cover the generator if it is located under the
fuel filter. The generator can be damaged by spilled
fuel.
Steering system
The boat has a advanced steering system. DO NOT
change connectors, wiring or splice of the components.
Service must be done by approved workshops which
have certifed personnel with qualified professional
training.
Electrical system
Cutting off power
Always stop the engine and break the current using
the main switches before working on the electrical
system. Isolate shore current to the engine block
heater, battery charger, or accessories mounted on
the engine.
Batteries
The batteries contain an extremely corrosive electrolyte. Protect your skin and clothes when charging or
handling batteries. Always use protective goggles and
gloves.
If battery electrolyte comes into contact with unprotected skin, wash off immediately using plenty of
water and soap. If battery acid comes into contact with
the eyes, flush immediately with plenty of water and
obtain medical assistance without delay.
Safety Information
7748887 04-2008 7
Introduction
This Operator's Manual has been prepared to give you the greatest possible benefit from your Volvo Penta marine
engine. It contains the information you need to be able to operate and maintain the engine safely and correctly.
Please read the Operator's Manual carefully and learn to handle the engine, controls and other equipment in a
safe manner before you cast off on your maiden voyage.
Always have the Operator's Manual available. Store it safely and do not forget to hand it over to the next owner
if you sell your boat.
The Operator’s Manual describes the engine and equipment sold by Volvo Penta. The illustrations in this book
covers several varieties and might differ, the essential information is always correct though. Installations with e.g.
different controls and instrumentation might occur, in these cases we refer to this products manual.
8 7748887 04-2008
Warranty
Your new Volvo Penta marine engine is covered by a
limited warranty, under the conditions and instructions
compiled in the Warranty and Service book.
Please note that AB Volvo Penta’s liability is limited to
the specification in the Warranty and Service book.
Read it carefully, as soon as possible after delivery. It
includes important information about warranty cards,
service, maintenance, which it is the responsibility of
the owner to know, check and carry out. If this is not
done, AB Volvo Penta may fully or partly refuse to
honour its warranty undertakings.
Please contact your Volvo Penta dealer if you
have not received a Warranty and Service book,
or a customer copy of the warranty card.
Running in
The engine must be “run in” during its first 10 hours,
as follows:
Use the engine in normal operation. Full load should
only be applied for short periods. Never run the engine
for a long period of time at constant speed during this
period.
Higher oil consumption is normal during the running
in period. For this reason, check the oil level more
frequently than normally recommended.
After the first period of operation, the specified warranty inspection “First service inspection” can be
done. For more information: Please refer to the Warranty and Service book.
Environmental care
All of us want to live in a clean, healthy environment.
Where we can breathe clean air, see healthy trees,
have clean water in lakes and seas, and be able to
enjoy the sunlight without fearing for our health.
Unfortunately, this is not self-evident these days, it is
something all of us must work hard for.
As a manufacturer of marine engines, Volvo Penta
has particular responsibility and for this reason, environmental care is a core value in our product development. Volvo Penta has a wide engine programme
these days, where considerable progress has been
made in reducing exhaust fumes, fuel consumption,
engine noise etc.
We hope that you will be want to preserve these values. Always observe the advice in the instruction book
about fuel grades, operation and maintenance, to
avoid unnecessary environmental impact. Please
contact your Volvo Penta dealer if you notice any
changes such as increased fuel consumption or
increased exhaust smoke..
Moderate your speed and distance so that wake and
noise do not disturb or damage animal life, moored
boats, jetties etc. Leave the archipelago and harbours
in the same state you would like to find them. Remember to always hand in drained oil, coolant, paint and
wash residue, used batteries etc. for destruction at a
recycling station.
If we all pull together, we can make a valuable contribution to the environment together.
Fuel and oils
Only use the fuels and oils recommended in the
instruction book. Other grades can cause malfunctions, increased fuel consumption and eventually
even shorten the life of the engine.
Always change the oil, oil filter and fuel filter at the
specified intervals.
Service and spare parts
Volvo Penta marine engines are designed for high
reliability and long life. They are built to withstand a
marine environment, but also to have the smallest
possible environmental impact. Through regular service and use of by Volvo Penta approved spare parts,
these qualities are retained.
Volvo Penta’s world-wide network of authorised dealers is at your service. They are Volvo Penta product
specialists, and have the accessories, original
spares, test equipment and special tools needed for
high quality service and repair work.
Always observe the maintenance intervals in the
Operator's manual, and remember to note the engine/
transmission identification number when you order
service and spare parts.
Introduction
7748887 04-2008 9
Certified engines
If you own or operate an emission certified engine it is
important to be aware of the following:
Certification means that an engine type has been
checked and approved by the relevant authority. The
engine manufacturer guarantees that all engines made
of the same type are equivalent to the certified engine.
This makes special demands on the care and maintenance you give your engine, as follows:
•
Maintenance and service intervals recommended
by Volvo Penta must be complied with.
•
Only Volvo Penta original spares may be used.
•
Service on injection pumps, pump settings and
injectors must always be done by an authorised
Volvo Penta workshop.
•
The engine must not be converted or modified,
except for the accessories and service kits which
Volvo Penta has approved for the engine.
•
Installation changes to the exhaust pipe and engine
air inlet ducts must not be done.
•
No seals may be broken by unauthorised personnel.
The general advice in the Operator's manual about
operation, care and maintenance apply.
Late or inadequate maintenance/service or the use of
spare parts not approved by Volvo Penta will invalidate
AB Volvo Penta’s responsibility for the engine specification being in accordance with the certificated variant.
Volvo Penta accepts no responsibility or liability for any
damage or costs arising due to the above.
Introduction
10 7748887 04-2008
Instruments and Controls
This chapter describes the instruments, panels and controls Volvo Penta sells for your engine.
If you would like to complement your instrumentation, or if your boat is equipped with instruments not described
here, we ask that you contact your Volvo Penta dealer.
Ignition Lock
The start keys are supplied with a plate bearing the
start code to be used when ordering spare keys. Keep
the code beyond the reach of unauthorized people.
S = Stop position.
0 = The key can be inserted or removed.
I = Operating position. System voltage is connected.
II = Not used.
III = Start position. Start motor is engaged.
Read the starting instructions in chapter Starting page 28 to ensure you use the correct start
procedure.
Start/Stop Panel
The start/stop panel is used for starting and stopping
the engine.
To start the engine it is necessary for the start key at
the main station to be in the ”I” operating position. The
engine can only be stopped from an activated control
panel.
Read the starting instructions in chapter Start-
ing page 28 to ensure you use the correct start
procedure.
7748887 04-2008 11
Gauges
Tachometer
The tachometer displays engine speed; multiply the
value shown on the dial by 1,000 to get the number of
engine revolutions per minute.
Boat and engine information is displayed in the tachometer window. Information displayed depends on
engine type, the number of sensors and which accessories are installed.
Optional instruments
These instruments are sold as engine options by Volvo
Penta.
1 Fuel level gauge
The fuel level gauge shows the quantity of remaining fuel.
2 Voltmeter, battery charging
The meter shows the alternator charge current.
During operations the charge voltage should be
around 14 V. When the engine is stopped and electrical power switched on the battery voltage should
be around 12 V.
If a 24 V system is installed, the charge voltage
should be around 28 V during operations.
3 Coolant temperature gauge
The instrument shows engine coolant temperature.
During operations coolant temperature should normally be between 75-90°C (167-194°F).
4 Oil pressure gauge
The oil pressure gauge displays engine oil pressure. During operations the oil pressure gauge
should normally show 4-5.5 bar. At idle, lower values are normal.
5 Rudder position indicator
The instrument shows rudder position.
6 Fresh water level sensor
Freshwater tank level gauge.
7 Alarm monitor
The alarm monitor gives a visual warning to call
attention to any alarms that occur.
1
P0005255
Instruments and Controls
12 7748887 04-2008
Control Panel
The control panel is used for station handling, disengaging the gear/drive and to navigate the EVC system
menu. There is one control panel for single installations
and one for twin installations.
Always push the buttons firmly and for at least one
second.
Activation button
The control panel and station are activated by pushing
the activation button once. Push twice to lock the station. On boats with only one station, this is always
active.
The lamp above the activation button shows the status
of the station.
Red lamp: Active station
Lamp off: Station not activated.
Lamp flashing: A fault that limits the function of the
station has been detected.
Padlock
The padlock symbol lights when the station is locked
with the activation button or if change of stations is
under way, please refer to section Helm Sta-
tions page 34.
Lit: The station is locked and the boat can only be controlled from this station.
Flashing: Another station is locked.
Neutral button
The neutral button is used to disengage the drive/gear
enabling the engine rpm to increase without affecting
the drive/gear, to warm up the engine. The lamp above
the neutral button shows the status of the station.
Green lamp: Gear in neutral. The drive/gear is in neutral position and the engine runs at idle speed.
Lamp off: The drive/gear is engaged for movement
forward/astern.
Flashing lamp: The drive/gear is disengaged and the
engine speed can be adjusted.
Knob
Navigate the display menu by turning the knob.
Push the knob to confirm a selection or acknowledge
an alarm.
Tachometer Display Selection
Boats with twin installations with one tachometer for
port engine and one for starboard can choose which
engine menu to handle from the station. The lamp
Control panel single installation
Control panel twin installation
Instruments and Controls
7748887 04-2008 13
above the button shows which engine is chosen, green
lamp for starboard engine and red lamp for port engine.
Lamp off: Menu inactivated.
Lamp lit: Menu activated.
Multifunction Button
With the multifunction button the instruments and panels backlighting is adjusted.
Push the button for over a second to turn the backlighting on or off. The backlighting can be adjusted in
five stages by repeatedly pushing the multifunction
button quickly (less than 1 second).
If the button is pressed on an inactive station, operating
information is shown on the display(s) and the menu
structure is activated.
Back Button
Used to return a step up in the menu structure.
EVC System Display
In the EVC system display it is possible to show multiple windows with different information. There are four
display modes which can be chosen using the buttons
on the instrument.
Button 1–4 shows the different display modes. Button
5 i used to adjust the contrast and to access the configuration menu, please refer to section Configuration
menu.
The EVC menu can be shown in the display by entering
System information, refer to section Multi, button 2, or
the Configuration menu. In this mode the display works
the same way as the display in the tachometer and is
handled via the separate control panel, please refer to
section Instruments and Controls page 19.
If no tachometer is installed the EVC meny can be
reached by pressing the knob on the control panel. To
get back to the display modes, press
.
At start up, the display performs a self-test. If an constant signal is heard, the system has discovered a
malfunction. The display will work but may act in an
unexpected way.
NOTICE! Only installed functions will be shown in the
display.
Instruments and Controls
14 7748887 04-2008
Display modes
Press button 1–4 to view the function menu for the
buttons, apperaring in the lower part of the display.
Press button 1–4 to choose the desired display mode.
1 Engine
2 Multi
3 Trip
4 Graph
To leave the menu, wait a few seconds or press button
5 (EXIT).
Contrast
In the display modes Engine, Trip and Graph, it is possible to adjust the contrast.
Press button 5 when outside the menu and then +
(button 4) and – (button 3).
Engine, button 1
Rpm and speed is shown in the upper part of the display. In the lower part it will show trip computer and a
fuel level indicator, if these functions are installed.
If speed information is missing, coolant temperature
will be shown instead.
Navigate in the trip computer by repeatedly press button 1.
•
Fuel Rate, fuel consumption per hours
Fuel Economy, fuel consumption per distance
•
Trip Fuel, fuel used since last reset
•
Fuel Remaining, remaining fuel in tank
•
Dist. to Empty, remaining distance until tank is
empty, based on fuel consumption per distance
•
Trip Distance, trip distance since last reset
Instruments and Controls
7748887 04-2008 15
Multi, button 2
In the multi mode the information can be shown in several windows, analogue or digital. The display can
show windows with different information or be divided
to show windows and system information. To handle
the system information, see section Instruments and
Controls page 19. To go between the different display modes, press button 2 repeatedly.
By pressing button 5 (the right arrow) you can choose
which information to be shown in the different windows.
Press repeatedly on the button which correspond to
the window, until desired information is shown.
Trip, button 3
The display works as trip computer and shows:
Trip Fuel, since last reset
Fuel Rate, fuel consumption
Trip hours, since last reset
Engine hours, total amount of operating hours
Reset by pressing button 3 for three seconds until a
beep is heard.
For twin installations the values are summarized,
except for engine hours that are shown for each
engine.
Graph, button 4
The information is shown as graphs. Press button 4
repeatedly to choose which information will be shown.
The time interval is set in the Configuration menu.
If the connection is broken there will be a straight line
in the display.
Single installation
Instruments and Controls
16 7748887 04-2008
In a twin installation the port engine is shown as a black
line and the starboard engine as a grey line.
Configuration menu
Press button 5 for five seconds to enter the Configuration menu. Navigate with the up and down arrows,
select with the right arrow.
NOTICE! The port engine, or both engines, must have
the ignition on when display settings are made.
System information
System information shows the EVC-menyn and is han-
dled by the knob on the control panel. For more information, see Instruments and Controls page 19.
Settings
- Language: Setting of what language the information is to be presented in are made in the EVC menu,
see Instruments and Controls page 19.
- Bleep: On/Off, setting if pressing the instrument
buttons will be followed by a beep or not.
- Engine: Setting of what kind of installation the display is a part of and which engine is to be shown in
the display.
Twin installation
Instruments and Controls
7748887 04-2008 17
- Display: Setting of intervals (unit settings are made
in the EVC menu, see Instruments and Con-
trols page 19):
Rpm interval, 2500–9000 rpm, in steps of 500 rpm
Speed, on/off
Speed interval, 10–100 knots, in steps of 10 knots
Graph interval, 2 min, 10 min, 30 min, 60 min, 2 h,
4 h or 8 h
Instruments and Controls
18 7748887 04-2008
EVC menu
The EVC menu can be shown in both the EVC system
display and the tachometer display. The main menu
shows operating information, the settings menu and
the fault menu (only shown when a fault in the system
is detected).
Only installed functions are shown in the menu.
Turn the knob to navigate through the menus.
Press the knob to access sub menus and to confirm
selections in the settings menu.
It is always possible to return to the previous menu by
pressing
. Press repeatedly to return to the main
menu; alternatively, hold down the button for a couple
of seconds.
A This field displays engine operating data.
B This field displays warning symbols and active func-
tion symbols.
A
B
P0001006
Instruments and Controls
7748887 04-2008 19
Settings
Turn the control panel wheel until the start screen for
the settings menu is displayed. Press the wheel to
reach the sub menus.
Turn to move between the available setting functions.
For further information, refer to section Settnings
menu page 88.
Fault
The fault window is only shown in the main menu if a
fault has been detected.
For further information, refer to section Fault Han-
dling page 39.
P0001015
P0001315
Instruments and Controls
20 7748887 04-2008
Controls
This section describes the controls Volvo Penta sells
for your engine. Contact your dealer if your boat is
equipped with controls other than those described
here, and you feel uncertain about their function.
Single Lever Control
Maneuvering
A single-lever control operates both gearshift and
throttle functions with the same lever.
The engine can only be started with the control lever
in the neutral position.
N = Neutral position. Reverse gear/drive disengaged
and engine at idle.
F = Reverse gear/drive engaged for forward motion.
R = Reverse gear/drive engaged for rearward
motion.
T = Engine rpm control (throttle).
Disconnecting the gearshift function
The gearshift function can be disconnected so that the
control lever only operates the throttle.
1 Put the control lever in neutral (N).
2 Depress the neutral button (N) and keep it
depressed at the same time as the lever is moved
forwards to the gearshift position (F).
3 Release the neutral button. The green indicator will
flash as confirmation that the gearshift function is
disconnected and the that lever will only affect
engine revolutions.
The gear shift function is reconnected automatically
when the lever is returned to the neutral position. This
is confirmed by the green indicator shining continuously.
CAUTION!
Take care not to engage the drive by mistake.
Instruments and Controls
7748887 04-2008 21
Adjusting the friction brake
The control lever is fitted with a friction brake that can
be adjusted to apply more or less resistance to lever
movement. The friction brake only affects movement
of the throttle control lever.
1 Stop the engine.
2 Move the control lever forward so that the groove
in the lever hub is accessible.
3 Remove the plug with the aid of a screwdriver.
4 Adjust the friction brake (wrench, 8 mm) by turning
the bolt clockwise (+) for stiffer lever movement,
and counterclockwise (-) for easier movement.
5 Reinstall the plug.
Dual lever control
Maneuvering
A twin-lever control has separate levers for the gearshift function (1) and rpm control (throttle) (2).
The engine can only be started with the control lever
in the neutral position.
Black lever (1)
N = Neutral position. Reverse gear/drive disengaged
and engine at idle.
F = Reverse gear/drive engaged for forward motion.
R = Reverse gear/drive engaged for rearward
motion.
Red lever (2)
Engine rpm control (throttle).
Control A
Control B
Instruments and Controls
22 7748887 04-2008
Adjusting the friction brake
The control lever is fitted with a friction brake that can
be adjusted to apply more or less resistance to lever
movement. Adjust the friction brake by turning the
screw (control A), or by twisting the lever (control B).
Turn clockwise (+) for stiffer lever movement, and
counterclockwise (-) for easier movement.
Instruments and Controls
7748887 04-2008 23
Optional
Trolling
The Volvo Penta trolling function is available for
engines with some versions of hydralic reverse gear.
Trolling requires two control levers, one for throttle/
gear, and the other to control the slip function. Trolling
makes it possible to use higher engine power without
increasing boat speed.
WARNING!
If engine speed exceeds the maximum permissible
engine speed for trolling (approx. 1000 rpm, depending
on reverse gear), the EVC system automatically disengages trolling and full propeller effect returns.
Depending on the position that the control lever is in
when automatic disengagement occurs, the boat
speed can increase rapidly.
Engage the trolling function
1 Move the throttle/gear lever to a position where the
engine speed is within the permissible engine
speed range and move the slip control lever to a slip
position.
Active trolling is indicated by the symbol
in
the display.
If trolling initializing symbol
shows in the
display trolling is not ready to use. Gear shifting as
normal until trolling is activated.
Delay in gear shifting may occur when Trolling is
active.
At maximum slip there is no propeller effect.
Disengaging the trolling function
1 To disengage the trolling function, move the slip
control lever to minimum slip position.
The indication in the tachometer display disapeares.
24 7748887 04-2008
Low speed
The Lowspeed function is available for engines with
some hydralic reverse gear.
Boats with powerful engines can have high speed even
at idle. The Lowspeed function reduces the boat
speed.
N = Neutral. Reverse gear is disengaged and engine
runs at idle speed.
F = Forward idling.
Reverse gear engaged for movement ahead and
engine runs at idle speed. Maximum slip in
reverse gear.
R = Reverse idling
Reverse gear engaged for movement astern and
engine runs at idle speed. Maximum slip in
reverse gear.
A = Lowspeed active.
Propeller rpm is increased with increase of throttle, engine rpm is not affected.
B = Lowspeed deactivated.
Propeller rpm is increased with engine rpm,
engine rpm will increase with throttle.
Optional
7748887 04-2008 25
Engaging Lowspeed
1 Move the lever to neutral position.
2 Press the neutral button (N) to activate Lowspeed.
If the message “Lowspeed initierate” (A) followd by
the snail symbol (B) in the display the lowspeed
function is not ready. Normal gear shifting until Lowspeed is activated.
When Lowspeed is engaged “Lowspeed activated” (C) shows on the display.
3 Active Lowspeed is indicated by the snail symbol
on the display.
Delay in gear shifting may occur when Lowspeed is
active.
Disengaging Lowspeed
1 Move the lever to neutral position.
2 Press the neutral button (N) to disengage the low-
speed function.
The message “Lowspeed deactivated” (E) shows in
the dispaly.
Propeller Shaft Brake
In certain operational circumstances the propeller may
cause the propeller shaft to rotate when the engine is
stopped. This passive rotation is uncomfortable and
can be harmful to the reverse gear as its oil pump,
which is driven by the input shaft, will not operate when
the engine is stopped.
The propeller shaft may be allowed to rotate with a
stopped engine up to 6–8 hours. After this, the engine
must be started and run for at least five minutes for
lubrication and cooling of the reverse gear.
0
3
2
4
RPMX100
A
B
C
D
E
P0005941
Optional
26 7748887 04-2008
In cases where the propeller shaft may rotate faster
than in normal operations, e.g. boat under sail, a temperature gauge should be installed for monitoring the
oil temperature.
Max. permissible temperature for ZF reverse gears is
95°C (203°F).
When the above-mentioned regulations cannot be
met, or when the shaft needs to be stopped or reasons
of comfort, a shaft brake must be fitted. On isolated
occasions the propeller shaft flange may be locked in
a suitable manner instead.
Optional
7748887 04-2008 27
Starting
Make a habit of visually checking the engine, engine bay and transmission before start. This will help you to
discover quickly if anything abnormal has happened, or is about to happen. Also check that instruments and
warning displays show normal values when you have started the engine.
To minimize cold start smoke we recommend the installation of an engine heater or engine bay heater if temperatures below +5° C are encountered.
WARNING!
Never use start spray or similar products as starting
aid. Explosion risk!
Before Starting
•
Open the fuel cock.
•
Open the sea cock where fitted.
•
Check the engine and transmission oil level.
•
Check the coolant level.
•
Turn the main switches on.
IMPORTANT!
Never disconnect the current with the main
switches when the engine is running. The alternator and electronics could be damaged.
•
Start the engine bay fan, where fitted, and allow it to
run for at least four minutes.
•
Check that there is sufficient fuel for the planned trip.
1
0
P0005850
28 7748887 04-2008
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