Volvo 30756864, 31373137 Installation Instructions Manual

Instruction No
Version
Part. No.
30756865
1.2
Electric engine heater, 230 V, 5-cyl. diesel
IMG-
247803
Instruction No
Version
Part. No.
30756865
1.2
Electric engine heater, 230 V, 5-cyl. diesel
IMG-
247803
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 1 / 32
Equipment
A0000162
IMG-
239660
IMG-
239664
IMG-
239667
IMG-
332913
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 2 / 32
IMG-
333598
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 3 / 32
IMG-
364592
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 4 / 32
IMG-
265776
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 5 / 32
INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available before starting installation.
Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.
In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
1
IMG-
316263
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 6 / 32
2
J8000359
Applies to the S40/V50
Remove the seven screws from the engine splash guard.
3
J8601130
Remove the left front wheel.
Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.
4
IMG-
265763
Remove the four screws.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 7 / 32
5
J8601087
Push in the centre of the five clips (1). Remove the clips.
Remove the two screws (2).
6
J8601084
Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.
7
J8903376
Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 8 / 32
8
J8601086
Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
Remove the bumper cover and air baffle. Pull the bumper cover and air baffle forwards until the remaining catches under the lamps release.
Disconnect the connectors for the fog lamps and parking assistance if applicable.
9
IMG-
265777
Cut out the template by cutting along the outer edges of the dotted and solid line.
place the template with the dotted section on the existing marking (perforation) on the bumper. Mark according to the new, slightly recessed marking.
Cut off the upper dotted section of the template and finish the new marking all the way around.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 9 / 32
10
IMG-
265778
Using a sharp knife, first make a thin cut along the edges of the new marking inside of the bumper cover. Then carefully cut out the bumper cover hole.
Cut off the upper dotted section of the template and finish the new marking all the way around.
Install the protective cover for the front engine block heater socket from the kit. Check that it aligns. Adjust the hole using a knife or file as necessary.
Smooth off the hole edges. Remove any swarf.
Warning!
Cut carefully. It is easy to slip with the knife and move outside the markings.
11
IMG-
265779
Take the protective cover from the kit and press it into the hole cut in the bumper cover.
Take the cable for the front engine block heater socket with ground lead from the kit and thread them through the protective cover.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
©
Volvo Car Corporation
Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2
Page 10 / 32
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