Voltronic Power Taurus UPS-40, Taurus UPS-10, Taurus UPS-15, Taurus UPS-20, Taurus UPS-30 User Manual

...
7” Touch LCD Online UPS
208V 7.5K-60KVA
Uninterruptible Power Supply System
User Manual
GENERAL INDEX
1. INTRODUCTION.
1.1 ACKNOWLEDGEMENT LET TER.
2. INFORMATION FOR SAFETY.
2.1. USING THIS MANUAL.
2.1.1. Conventions and used symbols.
2.1.2. For more information and/or help.
2.2. SAFET Y INSTRUCTIONS.
2.2.1. To keep in mind.
2.2.2. General safety warnings.
2.2.3. Safety warnings regarding batteries.
3. STANDARD AND QUALITY GUARANTEE.
3.1. DECLARATION OF THE MANAGEMENT.
3.2. STANDARD.
3.3. ENVIRONMENT.
4. PRESENTATION.
4.1. VIEWS.
4.1.1. Views of the equipment.
4.1.2 Legend corresponding to the equipment views.
4.2. DEFINITION AND STRUCTURE.
4.2.1. Structural diagram.
4.3. UPS FUNCTION STAGES.
4.3.1. I/O EMI filters.
4.3.2. Rectifier-PFC stage (AC/DC).
4.3.3. Batteries.
4.3.4. Inverter stage (DC/AC).
4.3.5. Static bypass stage.
4.3.6. Maintenance or manual Bypass.
4.3.7. Terminals for EPO.
4.3.8. Control panel.
4.3.9. Control software and communications.
4.3.9.1. Control software at low level.
4.3.9.2. Managing software of the equipment.
4.3.9.3. Communications.
4.4. OPERATING PRINCIPLE OF AN EQUIPMENT.
4.4.1. Normal operating ().
4.4.2. Mains fault operating ().
4.4.3. Operating with non-active inverter ().
4.4.4. Manual bypass operating ().
4.4.5. Smart Eco-mode operating.
4.4.6. Frequency converter operating.
4.5. OPERATING STRUCTURE OF A PARALLEL SYSTEM.
5. INSTALLATION.
5.1. RECEPTION OF THE EQUIPMENT.
5.1.1. Reception, packaging and contents.
5.1.2. Storage.
5.1.3. Transport until its location.
5.1.4. Location, immobilized and considerations.
5.1.4.1. Location for single equipment.
5.1.4.2. Location for parallel systems.
5.1.4.3. Equipment immobilized and levelled.
5.1.4.4. Preliminary considerations before connecting.
5.1.4.5. Preliminary considerations before connecting, as regards to batteries and protections.
5.1.4.6. Access to inside the cabinet for its connection.
5.2. CONNECTION.
5.2.1. Connection to mains, terminals (X1 to X4).
5.2.2. Connection of separate static bypass line, terminals (X14 a X17). UPS B version only.
5.2.3. Connection to the output, terminals (X6 to X9).
5.2.4. Connection to the battery terminals of the equipment (X11, X12
and X23), with the battery modules (X47, X48 and X49).
5.2.5. Connection to the input main protecting earth terminal ( X5) and
the earth bonding terminal (X10) .
5.2.6. Relay COM port. Connector (X32).
5.2.7. RS-232 and RS-485 COM ports. Connector (X31).
5.2.8. EPO terminals (X50).
5.2.9. Auxiliary contact and battery temperature probe terminal strip.
5.2.9.1. Terminal strip, auxiliary contact of manual bypass switch (X51).
5.2.9.2.Terminal strip, auxiliary contact of output switch (X45).
5.2.9.3.Terminal strip, battery temperature probe (X34). For batteries in a
separate cabinet only.
5.2.10. Connection of parallel BUS (X36i) and (X36o).
5.2.10.1. Connection of the communication or BUS bundle (BC).
6. OPERATING.
6.1. PRELIMINARY CONSIDERATIONS.
6.2. START UP.
6.2.1. Control before start up.
6.2.2. Start up procedure.
6.2.2.1 Take into consideration about Master and Slave
6.3 SHUTDOWN OF ONE EQUIPMENT FROM THE PARALLEL SYSTEM
6.4 START UP THE PREVIOUS UPS AGAIN
6.5. COMPLETE SHUTDOWN OF UPS
6.6. EMERGENCY POWER OFF (EPO) OPERATION.
6.7. BYPASS MANUAL SWITCH (MAINTENANCE).
6.7.1. Principle of operation.
6.7.2. Transfer to maintenance bypass.
6.7.3. Transfer to normal operation.
7. DESCRIPTION OF THE CONTROL PANEL.
7.1. BASIC FUNCTIONS OF LCD TOUCH SCREEN.
7.2. SCREEN DESCRIPTION.
7.2.1 Main level (screen menu 0.0).
7.2.2 Control level (screen menu 1.0).
7.2.3. ‘‘Measure’’ level (screen menu 2.0).
7.2.4. ‘‘Setting level (screen menu 3.0).
7.2.5. ‘‘Alarm’’ level (screen menu 4.0).
7.2.6. Data Logger level (screen menu 5.0).
8. MAINTENANCE, WARRANTY AND SERVICE.
8.1. BASIC MAINTENANCE GUIDE.
8.1.1. Battery fuses.
8.1.2. Batteries.
8.1.3. Fans.
8.1.4. Capacitors.
8.2. WARRANT Y CONDITIONS.
8.2.1. Warranty terms.
8.2.2. Out of the scope of supply.
9. ANNEXES.
9.1. PARTICULAR SPECIFICATIONS, EQUIPMENTS (LV).
9.2. TECHNICAL SPECIFICATIONS, EQUIPMENTS (HV).
9.2. GLOSSARY
1
1. INTRODUCTION.
1.1 ACKNOWLEDGEMENT LETTER.
We would like to thank you in advance for the trust you have placed in us by purchasing this product. Read this instruction manual care­fully in order to be familiar with its contents, because as much you understand and know the equipment, the higher will be the satisfaction degree, safety level and functionality optimization.
We remain at you entire disposal for any further information or any query you should wish to make.
Yours si
ncere
ly.
The equipment here described can cause important
physical damages due to wrong handling. This is why, the installation, maintenance and/or fixing of the here described equipment must be done by our staff or specifically authorized personnel.
Although no effort has been spared to guarantee that the information in this manual is complete and accurate, we are
not responsible for any errors or omissions that may exist. The images included in this document are merely for illustration
and may not accurate represent the parts of the equipment showed. However, the dif ferences that may arise will be smoothed or solved with the correct labelling on the unit.
According to our policy of constant evolution, we reserve
the rights to modify the specifications, operating or
described actions in this document without prior
notification. All reproduction, copy, third party concession, modification
or partial or total translation of this manual or document, in any form or medium, without the previous written authorization from our firm is
prohibited, reserving of the complete and exclusive property right over itself.
2. INFORMATION FOR SAFETY.
2.1. USING THIS MANUAL
The purpose of this manual or publication is to provide instructions
regarding the safety and to give explanations about the procedures for delivery, installation and operating of the equipment. Read this manual carefully before starting or making any action on the equipment and especially in those instructions regarding safety. Keep this document for future reference and keep it on hand during the installation and commissioning procedures.
In the next pages, the «equipment» or «unit» and «(S.T.S.)» terms, are referred to the Uninterruptible Power Supply (UPS) and Service and Technical Support respectively.
2.1.1. Conventions and used symbols.
Some of the symbols can be used and shown in the equipment, batteries and/or in the description of this document. It is advisable to understand their meaning.
«Danger of electrical discharge» symbol. Pay special
attention to this symbol because it has features and basic safety information for personnel. Not to respect these indications can result in serious injuries or even death due to electrical discharges.
«Warning» symbol. Carefully pay attention to this symbol because it has features and basic safety information for personnel and device. Not to respect these indications can cause damages in the device during installation or loads.
«Warning» symbol. The electrolyte m ay corrode the metals, and it is harmful to contact the electrolyte with human skin directly. For the environment it is also a big contaminant.
Never touch the spilled electrolyte of the deposited rests in the batteries and its surrounding with bare hands. Under no circumstances, it has not to be ingested or in contact with the eyes.
In case of accidental spillage act accordingly while collecting the electrolyte, in accordance with the protocol of your company.
«Explosion» risk. Batteries emits explosive gases during its charge, risk of explosion exists when it’s short-circuited or on fire. Do not leave conductive parts over the battery terminals, high risk of short-circuit and explosion might happen if there is any accumulated gas inside the equipment or battery enclosure.
Attention! Danger of tipping might occur during transport on inclined areas and when removing battery trays without stabilizing the unit in advance. Do not pull out more than one tray at the same time, or the possibility of falling down the equipment and/or entrapment might cause high risk of serious injury to the operator.
Precaution! Pay attention to fan blades in operation or fans can start operating automatically suddenly.
Attention! Hot or very hot surface, elements or parts. Possible burns happen due to the high temperature.
2
Never touch or manipulate the components of the
electronic PCB with hands and without any protection against electrostatic discharges (ESD). They are highly destructive for most of the parts and they can cause expensive breakdown.
«Main protective earthing terminal» symbol. Connect the earth cables from the installation to this terminal.
«Earth bonding terminal» symbol. Connect the earth cables from the load and the external battery cabinet to this terminal.
«Notes of
information
» symbol. Additional topics that complement the basic procedures. These instructions are important for the equipment use and its optimum efficiency.
It is mandatory to use insulated gloves to prevent possible
electrical discharges when manipulating the connections related to batteries.
It is mandatory to wear insulated shoes to prevent possible electrical discharges when manipulating the connections which are related to batteries.
It is mandatory to wear protective glasses, tight and appropriate work clothes without hanging parts.
Obligation to turn off the power supply or loads
connected to the output.
Read carefully the instructions in the manual. Smoking, fire or any actions that make sparks around the
batteries are prohibited.
To pull connecting cables is prohibited. Use the suitable
mediums
to unplug the
connections
from terminals.
To touch with bare hands is prohibited due to risk of electric shock when contacting with low potential parts. To open, manipulate the components inside the equipment and/or terminals and battery connections are prohibited for non­authorized and non-qualified personnel.
To randomly turn on the switches or protections is prohibited. All maneuvers should be done according to the instruction manual.
In case that the acid in the batteries contact with parts of the body, wash the contacted areas with plenty of water and go to the nearest medical service.
Preservation of the environment: The presence of this symbol in the product or in their associated documentation states that, when the life cycle of product expires, it cannot be disposed together with the domestic residuals. In order to avoid possible damages to the environment, separate this product from other residuals and recycle it suitably. The users can contact with their provider or with the pertinent local authorities to get the information of how and where they can recycle and/or dispose the product correctly.
Any packaging material must be recycled in accordance with the legal norms applicable to each country where the equipment is installed.
Alternating current a.c..
Direct current d.c..
2.1.2. For more information and/or help.
For more information and/or help of your specific unit, request it to our Service and Technical Support (S.T.S.).
2.2. SAFET Y INSTRUCTIONS.
It is required to check the installation information
on
the nameplate.
Please remember that the UPS is an electrical energy generator, so the end-user must take all the needed cautions against direct and indirect contact.
Its power supply relies on the batteries, a n d AC mains, which are included or excluded in the case or cabinet of the electronic parts of the equipment depending on the model and/ or extended autonomies.
When the
equipment
is ON, and the
batteries
are
connected
to the equipment and its protections, if any, are turned On,” the fact that the UPS is connected or not connected to mains is irrelevant, and neither is the protections of mains. The outlets or output terminals will supply voltage when there is energy in the battery set.
Compliance as regards to “Safety instructions is
mandatory, being the user the legal responsible
regarding
to its
observance and application. Read
them
carefully and follow the stated steps in the established order, keep them for future consultations that may arise.
If the instructions are not in total or partial understood and in special those ones referred to safety, do not
carry
on with the installation or
commissioning
tasks,
because
there could be a at a risk of your or other persons safety, being able to make serious injuries even the death, also it can cause damages to the equipment and/or loads and installation.
The local electrical regulations and the dif ferent restrictions of the clients site can invalidate some
recommendations included in the manuals. When discrepancies exist, the user has to comply with the local regulations.
This equipment must be installed by qualified
personnel and for personnel with no specific training, just act with the help of this manual.
A person is defined as qualified, if he has experience in assembling, commissioning and perfect control operating of the equipment, if (s)he has the requirements to do the job and if (s)he has read and understand all the things described in this manual, in particular the safety indications. Such preparation is considered valid if it is certified by our (S.T.S.) only.
Warning labels have to be placed in all primary switches, installed in
areas far away from the equipment, in order to warn the electrical maintenance personnel of the presence of a UPS in the circuit.
The label shall contain the following text or an equivalent one:
Before operating in the circuit.
Isolate the Uninterruptible Power Supply (UPS).
Check the voltage of all terminals, including the
earth
main protective earth.
Risk of UPS backfeed voltage.
3
To manipulate the connected terminals of the
equipment, which has been already connected to mains,
wait for five minutes after its complete isolation, before taking any action in it.
2.2.1. Points for Attention
The UPS is supplied in complete package from factory in the
best way for its transport and shipment till you receive is. It is recommended to remain it packaged until it arrives to its final location.
When serious damages are observed in the package, or its level
of damages can be sensed in the contents and/or the shock indicator is in RED, handle the product according to the instructions stated in the own label of transport control.
Keep the affected equipment isolated from other received equipment, and wait the further inspection by qualified staff.
In case it has to be returned to the factory or your distributor but the same package is in poor conditions, contact with the appropriate person in order to agree the way and conditions for its return.
Respect the unpacking instructions, as well as the established
mode to remove the equipment from the pallet.
These operations require the manpower of at least two persons.
The equipment has to be always in vertical position.
When moving the equipment, consider the slope of the
ground or surface and the risk of tipping.
Be careful not to lif t heavy loads without other people’s help.
Please refer to the following recommendations:
, < 18 kg. , 18 - 32 kg. , 32 - 55 kg.
, > 55 kg.
To avoid accidentally dropping equipment or any
damaged enclosure, do not start it up under any concept. This kind of fault can cause fire or electrical discharge. Contact with our (S.T.S.).
Some models include casters to move it till its location. They
are not designed for long distances or constant movements.
The equipment shall be guided by two persons as minimum, which will be placed on either side and oriented to the walking direction.
UPSs are electronic equipment. Avoid jolting or bouncing like
those produced by moving the equipment over an uneven or wavy surface.
When moving an equipment from a cold to a warm environment
and vice versa, condensation (small water drops) might occur on the external and internal surfaces. Before installing a moving equipment from another place or even package, the equipment should be placed in the new location for a minimum of two hours before making any action, with the purpose of adapting it to the new environmental conditions and avoid possible condensations.
The UPS has to be completely dry before starting any
installation task.
Do not store, install or expose the equipment in corrosive, wets, warm, dusty environments or with conductive parts and never outdoors.
The best location for installation should be cool, dry and far from heat sources and easy to access. If possible, place it in an environment with temperature control.
Avoid locating, installing or storing the equipment in places with direct sunlight or high temperatures. Batteries might damage and/or shorten its lifetime.
In the exceptional and long exposure of intense heat, batteries can cause filtrations, overheating or explosions, which can cause fires, burn or other injuries. High temperatures can also make deformation in the plastic enclosure.
Do not obstruct the cooling grids by ins e r ting an y objects through themselves or other orifices.
Locate the equipment to the power supply outlet and supplied loads as close as possible, leaving an easy access in case of an urgent disconnection.
All models with casters have four leveling feet at each corner of the base, with the purpose of locking and level the unit.
Loosen them until they can be lifted from the ground.
With the help of a spanner, act on each one and loosen them half round more against the ground.
For slightly uneven grounds, immobilize the equipment with
these leveling parts.
Check if the equipment is completely immobilized.
Fortuitously pulling out the connection cables from the equipment will indirectly be avoided so unexpected movements will not happen.
Regarding any interventions inside the equipment, battery cabinet and battery manipulation is a task reserved to personnel with specific or qualified knowledge only and in particular to (S.S.T.). It is mandatory to immobilize the equipment with the leveling feet- stated in the previous point, before doing any action.
Attention! Risk of tipping may happen when the battery trays are moved without stabilizing the unit first.
Do not remove more than one tray at the same time. High risk of injury may take place over the operators due to accident shock of the possible equipment falling down and/or entrapment.
Leave a minimum of free space to cool the unit of:
25 cm at both sides.
50 cm at the rear side.
100 cm at the top side.
150 cm at the front side.
It is recommended to leave an additional 75cm at both sides, for possible interventions of the (S.T.S.) or the requisite clearance of the connected cables to facilitate the movement of the equipment.
Do not cut, deteriorate or manipulate the electrical cables, or do not put heavy objects on them. Any of these actions could cause a short-circuit, fire or electrical discharge.
Check if the connected electrical cables, plugs and outlets are in
good conditions.
4
All electrical cables for power supply have to be fixed to the
equipment and loads, interfaces, etc..., or to immovable parts for fear of being stepped on them or becoming a medium or exposing to fortuitous pulls.
Be careful not to wet the device because it is not waterproofed. Do not allow any kind of liquids to leak to; if it happens, shut it down immediately and contact with the (S.T.S.).
If it accidentally contacts with liquids or high density of saline air, dry it with a soft and absorbent cloth quickly.
Check if any liquid leak to the unit and act accordingly.
To clean the equipment, wipe it with a slightly damp cloth and then dry it. Avoid liquids sprinkling or spillage that could enter through the slots or cooling grids, which may cause fire or electric shock.
Do not clean the equipment with detergent products that contain alcohol, benzene, solvent or other inflammable substances, and needless to say they contain abrasive, corrosive liquids.
Never manipulate the equipment with wet hands.
If it is observed that the UPS exhausts smoke or toxic gas, shut it
down immediately and disconnect it from power supply. This incident may cause fire or electrical discharge. Contact with our (S.T.S.).
Do not put either materials or parts over the equipment that might obstruct the synoptic visualization of the product.
Before using the UPS for first time or after a long period
of time (6 months maximum), it has to be connected to the power supply to charge the batteries for at least 12 hours.
Although the equipment can operate with batteries discharged, you should keep in mind the possible risk of mains fault during the first operating hours. Thus, the available back up time of the UPS batteries should be lower than the expected.
2.2.2. General safety warnings.
All electrical cables connections and disconnections of the
equipment, including the controlled ones, should be done without power supply and with switches on «O» or «Off» position.
Pay special attention to the labelling of the equipment
that warns the «Electrical shock hazard». It indicate there are dangerous voltages inside the equipment.
Do not open, dismantle or adjust the equipment when the operating action is not stated in this document. To manipulate equipment for repairing is restricted to qualified staff only. In case of maintenance or fault, consult to the closest (S.T.S.).
A part from the implicit risk of electrical shock, any action which is not stated in this document alters the internal or external of the equipment or just only the simple intervention inside can expire the warranty.
Some action requires to open the front door or to remove the protection cover from the terminals, i.e. erection or commissioning operation.
Once the respective actions are completed, recover the equipment to it was, with the protection cover put back and front door closed.
To shut down the equipment completely, follow the instructions
in the start-up and shutdown chapter.
Consult the documentation before doing any action.
A wrong manipulation over the switches can cause important production losses and/or failures in the
equipment.
Protection Earth cable of the UPS drives the leakage current of the load devices. An isolated earth cable has to be
in
stalled as part
of the
circuit
that
supplies
the
equipment.
Cross
cable
section and its features will be the same as the
power supply
cables, but with green strip and with or
without yellow strip.
The protection earth must be connected to the frame or
metallic chassis of any electrical equipment, by means of the foreseen terminal (in our case to the UPS, battery cabinet when it is available and loads), assuring that it is done before turning on the input voltage.
It is essential that cables feeding the loads have their respective protection earth cable.
When circuits branches, i.e. by means of terminal strips, it is essential to have a protection earth terminal in each one of them.
Check the quality and availability of the earth to see if it’s between
the defined parameters defined by the local or national regulations.
During the normal UPS operation, the input power supply
cable can’t be disconnected because the earth cable of general protection in the UPS and all loads connecting at the output will be disconnected, either.
Due to the same reason, the earth cable of general protection in the building or switchgear panel that supplies the UPS will not be disconnected.
Cross cable sections used to supply the equipment and loads to be
fed,
w
ill
be followed according
to the nominal current stated in the
nameplate l
abe
l of
the equipment, and respect the Low Voltage
Electrotechnical
Regu
lations
or
standards
of the country.
UPS equipment can be manufactured in four different
configurations of Input-Output:
Three phase - Three phase. Three phase - Single phase. Single phase - Three phase. Single phase - Single phase.
To correctly operate the UPS, it is necessary to use input Neutral cable or an isolation transformer between the power supply and the equipment.
The UPS doesn’t modif y the input neutral regime at its output.
Do not earth the output neutral.
When, it is needed to modify the output neutral regime, an isolation transformer has to be located between the loads and the equipment.
In those models with separate bypass line, an isolation
transformer has to be located in both input lines (rectifier input or static bypass), in order to avoid the direct connection of the neutral lines at both lines through
the internal wiring of the equipment.
This is only applicable when the two power supplies come from different lines, i.e.::
Two different electrical companies.
5
One electrical company and a generator, ...
The installation will have input protections sized to the currents of the equipment and stated in the nameplate label. (RCD devices
type B and circuit breakers with C characteristic or any other equivalent one).
For equipment with three phase input, and connected to an IT distribution system, the protection will be with four poles in order to break the three phases and neutral in the same maneuvering.
Overload conditions are considered as a non-permanent and exceptional operating mode, so these currents will not be kept in mind when sizing the protections.
Do not overload the UPS by connecting loads with inrush consumptions at its output, i.e. laser printers.
Installations with redundant equipment or separate bypass line, there will be one and common RCD device only of 300 to 500mA for both lines at the beginning of the installation.
It is recommended to distribute the output power into four lines at minimum. Each one of them will have a protection circuit breaker sized to the quarter of the nominal power. This kind of outgoing distributions will allow any fault that makes a short circuit in any device connected to the equipment to be affected to the line with the failure only. Power supply will be guaranteed to the rest of connected loads, because of the tripping of the affected line by the short-circuit only.
Under any concept the input power cables will be connected to the output of the equipment, either directly or indirectly through other outlets.
When supplying input voltage to a UPS with static bypass o
r separate bypass line, if the inverter is in «Off» (shutdown)
mode, it doesn’t mean no voltage at the output terminals.
To set no voltage, input and static bypass switches have to be turned
«Off».
Put warnings labels and/or emergency switches in the particular
installation if the safety norms require it.
It is possible that the UPS supplies output voltage through the manual bypass to those equipment through either standard or optional mode under the consideration of safety.
If it is necessary to break the output supply of the equipment under this situation, turn off the outgoing distribution protection or lack it, and turn off the general protection of the distribution panel that feeds the UPS.
All the equipment have two auxiliary terminals to install an external emergency power off button (EPO), which will belong to the end-user.
EPO doesn’t affect the power supply of the equipment, but it only breaks the power supply to the loads as a safety measure.
RACK mounted equipment are destined to be installed in a predeter
mined
se
tting and to
be done b
y professionals.
Its installation has to be designed and executed by qualified personnel, who will be responsible for applying the safety
and EMC regulations and standards controlling the
particular installations and the place where the product is
destined.
2.2.3. Safety warnings regarding batteries.
The manipulation and connection of the batteries shall be done and supervised by personnel with battery knowledge only.
If Battery circuit is not isolated from input voltage, it is dangerous to touch any part of the batteries. Dangerous voltages can be found between the terminals of the battery set and the earth. Check if there is any voltage at the input before taking any action over them.
Before doing any action inside the UPS, disconnect the batteries. Check that no voltage is present and there is not potential danger in the DC BUS
(capacitors) o
r in the en
dpo
int of the battery set terminals.
In equipment with separate battery cabinet, check if they are compatible before connecting them.
When faulty batteries are found, the complete battery set has to be replaced. But with few exceptional cases in new equipment due to manufacturing faults, it will only be replaced the defective ones.
The replacement should be conducted with another battery in same type, voltage, capacity, quantity and the same brand. Otherwise there is a risk of explosion.
Do not reuse faulty batteries. There could be a ri s k o f explosion or burst in any battery with the involved problems and issues.
Generally supplied batteries are installed in the same cabinet, case or rack of the equipment. Depending on the power, autonomy or both, they can be supplied separately from the equipment in another cabinet, case or rack, with the interlink cables among them. Do not modify its length.
In those equipment without batteries, their acquisition, installation and connection will be done by the end-user and it should be under his/her responsibility. Information about the batteries as regards to quantity, capacity and voltage, is stated in the battery label stuck beside the nameplate of the equipment. Respect these data, battery connection polarity and the supplied circuit diagram strictly.
For an optimum and efficient operation, the battery set has to be located as close to the equipment as possible.
Battery voltage can involve the risk of electric shock and
can produce high short-circuited currents. Observe the following preventive measures before manipulating any terminal block identified in the labelling as «Batteries»:
Use the suitable IPE (Individual Protection Equipment):
gloves
and insulated shoes, protection glasses, suitable work clothes,
and etc.
Take off rings, bracelets or other metal hanging objects.
Use tools with insulated handles.
Disconnect the corresponding protection elements.
When connecting a battery cabinet to the UPS, respect the polarity and color of the cables (red-positive; black-negative)
indicated in the manual and labelling.
Do not place metal tools or objects over the batteries.
6
Risk of short-circuit and possible deflagration may
happen due to the accumulated hydrogen. Metallic particles of different sizes should be avoided due to the violent explosion of the short-circuit and/or the tool itself or the metallic object. This might result in the incident, and increase the risk of significant damage to nearby people and other devices, instruments or machines. Never manipulate them with your bare hands or through con
ducting objects. Both the battery terminal block of the equipment and the ones from the batteries are necessary. In case the automatic software to shut down the devices due to end of back up time is not set, it is recommended to shut down the loads and the UPS before depleting the autonomy of the batteries, as a preventive safety measure for the own loads.
If the equipment is not in operation during the nighttime,
weekends and holidays periods, it is recommended to shut down the equipment completely. In particular due to this last period and safety reasons, the energy generator should be handled with care, especially to prevent batteries from unnecessarily discharging during these periods of time.
When the equipment and/or battery module is protected by fuse
which is needs to be replaced, substitute it for another one with the same type, format and size.
After prolonged time of disconnection, it is needed to recharge
the batteries for 12 hours at a minimum every 6 months, in order to avoid the irreversible degradation of the batteries.
The battery terminals are requisite in order to avoid the high risk
of detriment to the equipment and batteries.
Avoid mechanical efforts and impacts.
Do not open or mutilate the battery. Spilled electrolyte is harmful
and toxic for the skin and eyes.
Do not dispose the batteries in a fire or expose it to high
temperatures. Batteries may explode.
If acid contacts with parts of the body, wash it immediately with
plenty of water and urgently call the nearest medical service.
Batteries involve a possible risk for health and environment so the
disposal should be done in accordance with the existing regulations.
7
3. STANDARD AND QUALITY GUARANTEE.
3.1. DECLARATION OF THE MANAGEMENT.
Our target is to fulfill the clients satisfaction; therefore, this
Management has decided to establish a Quality and Environmental policy, by means of installation a Quality and Environmental Management System that enable us to comply with the requirements demanded by the standard ISO 9001 and ISO 14001 and by our Clients and their concerns too. Likewise, the enterprise Management is committed with the development and improvement of the Quality and Environmental Management System, through:
The communication with all of our c lient s to fulfill their
satisfaction and legal requirements and regulations.
The Quality and Environmental Policy diffusion and the fixation
of the Quality and Environment targets.
To carry out revisions by the Management. To provide the necessary resources.
3.2. STANDARD.
This product is designed, manufactured and commercialized in accordance with the standard EN ISO 9001 of Quality Management Systems. The marking shows the conformity to the EEC Directive by means of the application of the following standards:
2006/95/EC of Low Voltage Safety.
2004/108/EC of Electromagnetic compatibility (EMC).
In accordance with the specifications of the harmonized standards.
Standards as reference:
EN-IEC 62040-1. Uninterruptible power supply (UPS). Part 1-1: General and safety requirements for UPSs used in accessible areas by end-users.
EN-IEC 60950-1. IT equipment. Safety. Part 1: General requirements.
EN-IEC 62040-2. Uninterruptible power supply (UPS). Part 2: EMC requirements.
The manufacturer’s responsibility excluded the event of any
modification or intervention in the product done by the end­user.
This is a product for its use in commercial and industrial
applications, so restrictions and additional measures is required in the installation to prevent perturbations, in accordance with the particular standards, laws or regulations for its use in critical applications. Pay attention to those systems used in vital signs maintenance, medical applications, commercial transportation, nuclear power stations, as well as other applications or loads where a failure in the product can cause serious personal injuries or material damages.
Declaration of conformity CE of the product is at the client
disposa
l under previous request to our headquarters
offices.
3.3. ENVIRONMENT.
This product has been designed to respect the environment and has
been manufactured in accordance with the standard ISO 14001.
Equipment recycling at the end of its lifetime:
Our company commits to use the services of authorized venders and to follow the regulations, in order to properly treat the recovered product at the end of its lifetime (contact your distributor).
Packaging:
To recycle the packaging, follow the legal regulations in force, depending on the particular standard of the country where the
equipment is installed.
Batteries:
The batteries mean a serious danger for health and environment. The disposal of them must be done in accordance with the regulations in force.
8
4. PRESENTATION.
4.1. VIEWS.
4.1.1. Views of the equipment.
Figures 1 to 20 show the illustrations of the equipment according to
different models, nominal operating voltages and input-output settings, which are summarized in Chart 1. Format of protections and size of the terminals shown in the figures of this document always correspond to the highest power rate model manufactured in that cabinet, at the same power supply voltage and input-output setting. Nevertheless by constant evolution of the products, some discrepancies or small contradictions might arise. So, if any questions, the labels on the equipment will prevail.
Each equipment model corresponds to one power rate, voltage, frequency and input and output currents. All values of these features can be checked in the nameplate, located at the back of the front door (PF), and act in your installation accordingly.
In the description of this manual, there are references to «LV» (Low voltage) and «HV» (High voltage) abbreviations, described in the nomenclature of the model with an «A » for «LV» and omitted «HV», grouping the following interval of voltages:
LV.- 3x200 to 3x230 V (115 to 133 V in single phase).
HV.- 3x380 to 3x415 V (220 to 240 V in single phase).
These abbreviations do not have any other purpose but matching and/or helping to give a better comprehension of the detailed information in this document and even they are not shown either in the nomenclature, or in the reference of the nameplate model.
All models can operate as single units or connected in parallel with other equipment of the same family because the necessary electronic kit is included.
Connection in parallel can be done at any time when the upgrading requirements are needed to increase the supplied power of the equipment or in order to have redundant operating systems for installations with higher safety.
Do not connect UPS equipment of different features versions, settings, back up times or duplicated addresses (i.e.: two equipment, although they are identical, coming from two parallel systems and with the same address) in parallel. In any parallel system only one and different address is assigned to each equipment that makes the system.
Model.
Voltage (V)
Power (kVA / kW)
Fig. no. Front UPS cabinet
Fig. no. Front battery cabinet
Door closed
Door opened
Door closed
Door opened
UPS-7.5
«LV»
3x200.
3x230 V
(115. 133 V
in single
phase)
7.5 / 6.75
1
(*) 1 for (-B)
6
(*) 8 for (-B)
15
(Battery cabinet
for extended back up time models only)
16
(Battery cabinet
for extended back up time models only)
UPS-10
10 / 9
UPS-15
15 / 13,5
6
(*) 9 for (-B)
UPS-20
20 / 18
6
(*) 10for (-B)
UPS-30
30 / 27
7
15
16
UPS-40
40 / 36
2
11
17
18
UPS-50
50 / 45
12
UPS-60
60 / 54
UPS-80
80 / 72
3
13
19
20
UPS-100
100 / 90
UPS-10
«HV»
3x380.
3x415 V
(220. 240 V
in single
phase)
10 / 9
1
(*) 1 for (-B)
6
(*) 8 for (-B)
15
(Battery cabinet
for extended back up time models only)
16
(Battery cabinet
for extended back up time models only)
UPS-15
15 / 13.5
UPS-20
20 / 18
UPS-30
30 / 27
6
(*) 9 for (-B)
UPS-40
40 / 36
6
(*) 10for (-B)
UPS-60
60 / 54
1 7 15
16
UPS-80
80 / 72
2
11
17
18
UPS-100
100 / 90
2
12
UPS-120
120 / 108
UPS-160
160 / 144
4
13
19
20
UPS-200
200 / 180
(*) The equipment with separate static Bypass line (-B), are supplied in the same cabinet as basic models, less those ones stated in this
chart with other No of Fig..
Table 1. Reference relation among models and illustration.
9
Fig. 1. UPS front view from 7.5 to 30 kVA (LV) / 10 to 60 kVA (HV),
with or without separate static bypass line (-B).
Fig. 2. UPS front view from 40 to 60 kVA (LV) / 80 to 120 kVA (HV),
without separate static bypass and 40 kVA (LV) / 80 kVA (HV) with separate static bypass (-B).
10
Fig.3. LCD Touch Screen View
(1)
Equipment with extended back up time only.
Fig. 4.
UPS Front view with door opened. 7.5KVA to 20KVA (LV)/ 10KVA to 40KVA (HV) models.
Fig. 5.
UPS Front view with door opened. 30KVA (LV)/ 60KVA (HV)
models.
11
Fig. 6.
UPS Front view with door opened. 7.5KVA to 10KVA (LV) / 10KVA to 20KVA (HV) models with separate static bypass line.
(UPS-B models)
Fig. 7.
UPS Front view with door opened. 15KVA (LV) / 30KVA (HV)
models with separate static bypass line (UPS-B models)
12
Fig. 8. UPS Front view with door opened, models 20KVA (LV) / 40KVA (HV) with separate static bypass line (UPS-B models)
Fig. 9. UPS front view with door opened, models 40kVA (LV) / 80KVA (HV).
13
Fig.
10. UPS front view with door opened, models 50 and 60 kVA (LV) / 100 and 120 kVA (HV), without separate
static bypass
line.
14
Fig.
11. UPS front view with door opened, models 80 and 100 kVA (LV) / 160 and 200 kVA (HV), without separate
static bypass
line.
15
(Q8)
(
X47
) (X49) (
X48
)
(BF)
(X5) (PR)
(
X10)
Fig. 12. Battery cabinet front view No 1, with door closed. Fig. 13. Battery cabinet front view No 1, with door opened.
16
(Q8)
(X47) (X49) (X48)
(X5) (PR)
(
X10)
Fig. 14. Battery cabinet front view No 2, with door closed. Fig. 15. Battery cabinet front view No 2, with door opened.
17
Fig. 16. Battery cabinet front view No 3, with door closed. Fig. 17. Battery cabinet front view No 3, with door opened.
18
i
o
(X360 )
(X32) (X36i )
(X50)
(X31)
(X31)
(X36)
(X36)
Fig. 18. Connection of communications for models up to 60 kVA
(LV) / 120 kVA (HV).
Fig. 19. Connection of communications for models higher than
60 kVA (LV) / 120 kVA (HV).
4.1.2 Legend corresponding to the equipment views.
Protection and maneuvering parts (Q*) in the UPS cabinet: (Q1a) Input circuit breaker or switch according to the equipment
power rate, two or three poles respectively depending on the mains typology.
(Q2) Output switch. (Q3) Battery fuse holder switch with 3 fuses in models up to 20
kVA (LV) / 40 kVA (HV) or switch for B1 versions and higher power rates models.
(Q4a) Static bypass switch, two or three poles depending on
the mains typology (-B version only).
(Q5) Manual bypass switch.
Protection and manoeuvring parts(Q*) in the battery cabinet: (Q8) Battery fuse holder switch of 3 fuses, for models up to 60
kVA (LV) / 120 kVA (HV). Battery switch, in models higher than 60 kVA (LV) / 120 kVA (HV).
Connection parts (X*): (X1) Terminal of input phase R. (X2) Terminal of input phase S. (X3) Terminal of input phase T. (X4) Terminal of input neutral N. (X5) Terminal (copper bar) of main earth ( ) (X6) Terminal of output phase U. (X7) Terminal of output phase V.
(X8) Terminal of output phase W. (X9) Terminal of output neutral N. (X10) Terminal (copper rod) of earth bonding for load or loads
and/or battery cabinet ( ).
(1)
(X11) Battery positive terminal (+).
(1)
(X12) Battery negative terminal (–). (X14) Terminal of static bypass phase R (-B version only). (X15) Terminal of static bypass phase S (-B version only). (X16) Terminal of static bypass phase T (-B version only).
(X17) Terminal of static bypass neutral N (-B version only).
(1)
(X23) Battery neutral N terminal (central tap). (X31) DB9 connector for COM RS-232 and RS-485 ports.
(X32) DB9 connector for relay interface. (X34) Terminal strip of two terminals for temperature probe/floating
voltage. Equipment with separate battery cabinets
only.
(X36i ) HDB15 female connector, parallel bus input. Only useful in
parallel systems connection.
(X36o) HDB15 male connector, parallel bus output. Only useful in
parallel systems connection
(X45) Terminal strip of two terminals, auxiliary contact of output
switch. To be connected to its external homologous.
(X47) Battery positive terminal (+) of the battery cabinet. (X48) Battery negative terminal (–) of the battery cabinet. (X49) Battery neutral terminal N of the battery cabinet (central
tap).
(X50) External EPO terminals. (X51) Terminal strip of two terminals, auxiliary contact of manual
bypass switch. To be connected to its external homologous.
(1)
: Battery terminals (X11), (X12) and (X23) available in
models > 20 kVA (LV) / > 40 kVA (HV) only, or in equipment B1 type (extended back up time).
Other abbreviations: (BC) Communication BUS bundle between equipment, of 5 m.
length with HDB15 connectors in both ends.
(BF) Rod to fix the connection wires of the equipment or battery
cabinet by means of wraps.
(BL) Mechanical lock for manual bypass switch (Q5). (CL) Front door lock.
(LL) Key to lock and unlock (CL). (PB) Levellers and fixing elements. (PC) Control panel. (PF) Front door.
(X50) (
X32)
19
1
2
(PR) Cable gland or bushing to enter the cables.
(PT) Cable in a bridge mode way to close the circuit between
both pins of (X45).
(R103) Two wires bundle with probe, to control the floating
voltage according to the temperature. Equipment with separate battery cabinet only.
(RD) Casters. (RV) Cooling grid. (SL) Slot for SNMP card (option). (TB) Terminal cover-connection elements. (t ) Fixing screws for terminal cover (TB). (t ) Fixing screws for mechanical locking (BL) of switch (Q5).
By means of the connectors (X36°) and (X36°) the
communication loop or ring is closed between two or
more equipment connected in parallel, by means of the bundle
(BC)
. These connectors are not useful when there is a single
eq
uipment only.
Together with each UPS, it is supplied only one bundle (BC) to connect the communication BUS. Therefore in any parallel system there will be the same quantity of communication bundles (BC) as equipment there are, so it makes possible to close the communication loop.
Each communication bundle (BC) has 5 meters length and it is provided with HDB15 connectors at both ends, one male and another female.
20
4.2. DEFINITION AND STRUCTURE
4.2.1. Structural diagram.
To describe the operating principle, it is taken as a reference and example the single line diagram of Fig. 25 and 26, corresponding to
UPS with three-phase input and output setting, one with basic structure and the other one with separate bypass line. All the equipment works and operates in the same way, although
they have common line or separate static bypass.
4.3. UPS FUNCTION STAGES.
This UPS series is structured in the following stages:
I/O EMI filters.
Rectifier-PFC (AC/DC).
Batteries.
Inverter (DC/AC).
Static Bypass.
Maintenance or manual Bypass.
EPO emergency shutdown.
Control panel.
Control and communication Software.
4.3.1. I/O EMI filters.
EMI filter is a three phase low-band filter, whose function is to
attenuate and cancel all the radio frequency perturbations. The filter performs in a bidirectional way:
It cancels the perturbations that come from the line and protect the UPS control circuits.
It avoids the possible radio electrical perturbations that the UPS generate through the line and affect other equipment connected to it.
4.3.2. Rectifier-PFC stage (AC/DC).
Constructive parts:
Input protection and switch: it is the particular protection of the PFC rectifier.
Current sensor: it uses alternating current transformers to measure and control the input current, to get a THDi < 3% at full load condition and even < 1% depending on the quality of mains.
“T” filter: it is used to attenuate the current ripple caused by the PFC switching.
IGBT's three phase bridge: it will be used to make the AC/ DC conversion with the lowest distortion and highest ef ficiency. To do that, it is used the Trench-gate IGBT technology of 4th generation.
Input chokes: They are used by the PFC rectifier as energy storage elements (in switching times), for the AC/DC conversion.
DC Bus: it is used to filter the DC needed for the correct operation of PFC converter and inverter.
4.3.3. Batteries.
This UPS series has a battery set that stores energy during the normal operating mode (present mains) and they are discharged during the emergency operation (mains fault), keeping the critical loads running during the required time.
Batteries are sized to supply full power to the assigned critical loads during the back-up time for any load condition. Standard batteries are sealed Lead Acid, maintenance free and VRLA technology.
Each cell or cell group (battery block) are duly marked in a permanent way, with polarity indication, voltage and safety warning required by the standard.
Cells are duly assembled and electrically connected. Battery set is protected by means of a fuse holder with ultra fast fuses, ready for
the described conditions in section «4.3.2. Rectifier-PFC stage».
In normal operation (mains present and charged batteries), the battery set is working on floating voltage.
As an option the battery set of Pb-Ca or Ni-Cd can be assembled in a cabinet or rack separately from the equipment, shared for systems made of two UPSs in parallel.
4.3.4. Inverter stage (DC/AC).
Constructive parts:
DC Bus: it is used to filter the DC and it is in charge of interconnecting the PFC and Inverter through the protection fuses.
IGBT three phase inverter bridge: it is equal to the PFC stage but in counter way, it is in charge of making the DC/AC conversion with the lowest distortion and highest ef ficiency. It is also using the Trench-gate technology of 4th generation.
Current sensor: as it has been described before, in this case
conventional AC currents sensors are also used (current transformers) for measurement and control the output current of the inverter to get a total harmonic distortion at the output voltage lower than 1% in full load conditions.
Output chokes: Use identical solution as the input. These chokes are used by the inverter as energy storage elements (in switching times), for DC/AC conversion.
21
AC input
N R-S-T
AC bypass
AC input
N R-S-T
N
R-S-T
N U-V-W
AC salida
N U-V-W
AC output
(Q5)
Maintenance line (manual Bypass).
(Q1a)
Emergency line (static Bypass).
(Q2)
(Q3)
Normal operating.
Mains fault.
Operating
with inverter
non-active
(EPO
condition
to «Off»).
Operating over manual bypass.
Fig. 20. UPS single line diagram with operating flows.
(Q5)
(Q4a)
(Q1a)
Maintenance line (manual Bypass).
Emergency line (static Bypass).
(Q2)
(Q3)
Normal operating.
Mains fault.
Operating
with inverter
active
(EPO
condition
to «On»).
Operating over manual bypass.
Fig. 21. UPS-B single line diagram with operating flows.
4.3.5. Static bypass st
age
.
When the inverter can't keep the voltage to the critical loads due to overloads, short-circuits, current limits or faults, the UPS has a bypass circuit, which supplies isolation for the inverter and supplies the critical loads directly from electrical mains.
The UPS controls the availability of inverter and bypass mode permanently in order to make the shifting between them. The bypass stage is based on six double thyristors in semipack format, working as AC switches, three of them are for shifting the
input over the output and the other three are for shifting the inverter over the output. The managing system of the SCR switches is based on drivers designed with a shifting system that responds to the following requirements:
Full static shifting system. Shifting with no high transient currents. Shifting with no transfer time.
The control algorithm of the triggering signals of the thyristors assures a nil transfer time, and avoids short-circuits between the thyristors of bypass and inverter (shifting with zero cross current).
4.3.6. Maintenance or manual Bypass.
.
All UPSs from this series are foreseen with an auxiliary line protected by a circuit breaker switch, which makes an electrical bridge between the input and output terminals. Managing this switch, properly together with the input and output, allows isolating electrically all the UPS elements from the electrical lines. The type of maneuvering of the maintenance bypass is make before break, with the purpose of keeping the critical loads fed, even during the maintenance tasks.
22
4.3.7. Terminals for EPO.
The UPS has two terminals to install an external button of emergency output shutdown (EPO).
4.3.8. Control panel.
This UPS has a sophisticated control panel based on a DSP (Digital Signal Processor) that performs as interface between the UPS and end-user.
Each UPS is equipped with an alphanumerical LCD panel, which automatically informs the end-user of the current status of the equipment and electrical measurements. It is based on a tree diagram, allowing an easy browsing through its screens.
4.3.9. Control software and communications.
AFC Control (Adaptive Feedforward Cancellation).
It consists in the use of digital resonators connected in parallel and set to those frequencies where the consigns or perturbations to refuse are expected. This control technique allows doing the follow of the sinewave signals of reference of the output voltage in the inverter and input current of the active rectifier. It is important to highlight that the different controls of the UPS
do not operate either independently or locally, but they interact between them in such a way that it is an overall controller of coupled type. It means operating advantages like to adapt the
rectifier to the load conditions immediately. The digital control software works at two different levels:
4.3.9.1. Control software at low level.
Input three-phase rectifier controller: PFC control and
battery charge loops. The structure adopted of independent control per phase of cascade type allows managing both single phase and three phase inputs.
The AFC control technique has also been applied, to assure a sinewave mains currents, with a THDi < 2%, and in phase shifting with the voltages, to balance the active power of all the system, to accelerate its response and make it insensitive to the load transients.
In normal conditions, the rectifier is running and charging the batteries, controlling the charging current and floating voltage at any moment according to the temperature of themselves. The system is also in charge of minimizing the charging current ripple that flows through them.
When the input voltage or frequency is out of the correct operating range, it is shut down and batteries are responsible for keeping the inverter in operation. Meanwhile, they supply the loads connected at the output of the equipment till the battery voltage decreases at the end of back-up time.
Another important feature of the rectifier is its bidirectional capacity in operation. This allows consigning a battery discharging current even with existing mains. This quality performance will make it possible to do a battery test both in full load and in no load conditions.
Output three- phase rectifier controller: being independent
per phase, it is easily adapted to different settings, either single phase or three phase.
It highlighted the use of the AFC control technique that allows getting an output voltage with a THDv lower than 1,5% in non­linear load at the output and good dynamic response against unexpected step loads.
Switching algorithm of the bypass thyristors.
Parallel control: high speed communication and inverter
parallel connection.
4.3.9.2. Managing software of the equipment.
Managing and control of different parts. Visualization software for user interface. Software of communication and protocol implementation. Managing software of parallel system.
4.3.9.3. Communications.
COM port to relays: It supplies a digital signals in a dry
contact way, which makes the dialogue between the equipment and other machines or devices possible.
By default the equipment is supplied with 4 signal relays with a preset programming (see chart 2), which can be modified at factory or by the S.T.S. upon request. Chart 6 shows all the alarms that can be set to any relay. A fifth relay can be supplied as an option and upon request, which can be defined in the purchase order.
Also there is a shutdowninput that allows shutdown the inverter.
The most common use of this type of port is to supply the
necessary information to the closing file software.
COM port RS-232 and RS-485: By means of the same DB9 connector supplies the RS-232 and RS-485 communication ports. They are mutually exclusive between them and they are used to connect the UPS with any machine or device that has this standard bus.
The RS-232 port consists in the serial transmission of data, in such a way that it can send a lot of information through a communication cable of 3 wires.
The RS-485, unlike other serial communication channels, it uses 2 wires only to dialogue among the systems connected to this network. The communication is established by sending and receiving signals in differential mode, so it gives the system high immunity against the noise and long range (approx. 800m).
The used protocol is MASTER/SLAVEtype. The computer or IT system (MASTER”) asks for a determined data, and the UPS answers immediately (“SLAVE).
4.4. OPERATING PRINCIPLE OF AN EQUIPMENT.
This UPS series is a double conversion system AC/DC, DC/AC with sinewave output that supplies a safe protection in extreme conditions of electrical power supply (fluctuations of voltage, frequency, electrical noises, blackouts and mains faults,
23
etc.). Whatever type of load to protect is, the equipment is ready to
assure the quality and uninterruptible electrical power supply.
The use of the transformerless technology allows a significant reduction of weight and volume in the equipment, by improving important co-efficiency a lot like the power/footprint ratio.
Basically its operating is the following: The rectifier, an IGBT three phase rectifier, conver ts the AC voltage in DC by draining a sinewave current (THDi <2%), charging the batteries with constant current/voltage.
Batteries supply the energy required by the inverter in case of mains fault.
The inverter is in charge of converting the DC bus voltage
in to AC by providing an alternating sinewave output, stabilizing voltage and frequency, ready to supply the loads connected at the output. The basic structure of double conversion is complemented with two new functional stages, static bypass switch and manual bypass switch. The static bypass switch connects the output load with bypass line directly in special conditions like overload or over temperature and it is reconnected to inverter again, once the normal conditions are restored. UPS B version has two separate lines for the
rectifier and bypass stages increasing in the safety of the installation, because it allows the use of a second line (generator set, other company, etc...). The manual bypass switch isolates the UPS from mains and loads connected at the output, so the maintenance tasks can be done inside the UPS without interrupting the supply to the loads.
4.4.1. Normal operating ().
With mains present, the rectifier converts the AC input voltage into DC, by boosting the DC voltage to an optimal level to feed the inverter and battery charger.
The inverter is in charge of converting the DC bus voltage into AC by providing an alternating sinewave output, it stabilizes the
voltage and frequency, ready to supply the loads connected at the output (Fig. 20 and 21).
4.4.2. Mains fault operating ().
In case of mains fault or blackout, the battery set supplies the needed energy to feed the inverter. The inverter still operates normally, without noticing the lack of
mains and the back-up time depends on the capacity of the battery set only (Fig. 20 and 21). When the battery voltage reaches the low voltage, the control blocks the output in order to protect the batteries from being deep discharge. When mains is restored and after the first analysis, the UPS goes back to operate as it is described in the previous
section «4.4.1. Normal operating».
4.4.3. Operating with non-active inverter ().
The inverter is non-active due to alarm conditions like overloads, over temperatures, etc... In this case the rectifier is still charging the batteries in order to keep their optimal charge status. The inverter is also non-active if the start-up has not been done
through the keypad of the control. In both cases, the output voltage of the UPS comes from the emergency bypass line through the static bypass switch (Fig. 20 and
21) in the condition that the EPO is inactive.
4.4.4. Manual bypass operating ().
When it is required to make any maintenance service to the equipment, it can be disconnected from mains without breaking the power supply of the system and affecting the critical load.
The UPS can only be intervened by technical or maintenance staff, by means of the manual bypass switch (respect the corresponding operative instructions stated later on).
4.4.5. Smart Eco-mode operating.
For those applications with lower requirements, the smart and efficient function «Smart Eco-mode», meanwhile the power supply is available, allow the equipment to feed the loads directly from mains through the solid static bypass state («Off Line» mode). In case of mains fault, the system will automatically shift to normal operating mode («On Line») and will supply the loads through the inverter with the energy of the batteries. The «Smart Eco-mode» operating mode improve the ef ficiencies between 4 and 4.5 % highest than «On Line» normal mode, so it is close to 100 %. The «Smart Eco-mode» operation does not ensure a perfect stabilization in frequency, voltage or sinewave shape (distortion)
as in «On Line» normal mode, because the figures of these parameters depend on the static bypass line and preset activation ranges completely. The detection of these parameters can take up to 3 ms, so it is recommended to assess the advisability of using this operating mode, depending on the level of protection required by the loads.
This operating mode is disabled from factory and the end/user can activate it if needed, according to section 7.2.2. and Fig. 35.
This operating mode is disabled from parameters and the end/user can activate it if needed
4.4.6. Frequency converter operating.
.
This UPS can be set from factory as frequency converters, whether they has batteries or not, being able to operate from 50 to 60 Hz or
vice versa. The equipment is set as frequency converters, so the static bypass and manual bypass are not available. So, those functions, measurements, alarm messages, parameter settings, as well as maneuvering of the related switches will not be
operative and they will not be taken into account.
24
AC input
AC bypass
AC input
AC output
AC output
COM.
connectio ns
In
p.
Out.
R-S-T
N
COM. connectio ns
U-V-W
N
In
p.
Out.
COM.
connectio ns
In
p.
Out.
Fig. 22. Single line diagram, connection of parallel system up to
4 units of UPS models.
COM.
connectio ns
In
p.
Out.
R-S-T
N
R-S-T
N
COM. connectio ns
U-V-W
N
In
p.
Out.
COM. connectio ns
In
p.
Out.
Fig. 23. Single line diagram, connection of parallel system up to 4 units of UPS-B models.
25
4.5. OPERATING STRUCTURE OF A PARALLEL SYSTEM.
This Uninterruptible Power Supply Systems series is designed
and thought as «parallel» connection with a maximum of four units, in the condition that they are the same model (setting, voltage, power, frequency, back-up time, ...), all of them without adding hardware. Fig. 22 and 23, as examples, show the circuit diagrams of a three-phase input/three-phase output parallel system, with and without separate static bypass line. Both circuit diagrams are only showing the input-output power connections and the parallel control BUS.
A part from the possible setting, conceptually, the parallel systems are divided into two similar structures and at the same time very different depending on the application.
Systems connected in parallel or active parallel, supply the loads equally among them. Less when there is only one UPS, the system will be able to be redundant or non-redundant depending on the needs and requirements of the application.
Simple parallel system (non-redundant): a non-redundant parallel system, is that one where all UPSs supply the required power by the loads. Total power of the system based on N equipment of nominal power rate Pn, is N x Pn.
If the system is operating with a load close or equal to the maximum and one of the faults, the load will be shifted to bypass automatically with make before break technique, because it will not be able to support the consumption demand due to the overload that it will be caused in the rest of UPSs.
Redundant system: a redundant system is that one has one or more UPSs than the minimum required by the total power of the system (depending on the redundancy level), being the load fair shared among them. So, the fault of any of them will cause the damage that UPS will be out of the system and the rest will continue supplying the load with all the guarantees. Once the damaged UPS is fixed, it can be connected to the system in order to recover the redundant condition.
A system with his configuration increases the reliability and assures a quality of AC power supply for the most critical loads.
The quantity of redundant equipment to be connected has to be studied according to the requirements of the application. No matter Parallel connection is redundant or not, it adds several advantages apart from the connection itself:
Higher punctual power and back-up time: in a parallel system of N+M equipment, it is considered the nominal maximum load of N equipment and +M are the reserve ones,
so:
N, is the quantity of equipment in parallel,
corresponding
to
the minimum quantity required by the total needed power.
+M, is the additional quantity of equipment corresponding
to the residual safety power (redundant equipment). Although, in practice it can drain the total power in which the N+M
system can supply, the redundancy requirement or
conception
does not advice it and in compensation there is a surplus of dynamic power against load demands. i.e., a redundant parallel system with 3 UPS of 40 kVA and N+1 configuration, the nominal maximum load contemplates 80 kVA (2x40 kVA), although the system can accept load demands up to 120 kVA (3x40 kVA).
Therefore, the fact of having +M reserve equipment, increases
the back-up time of the set because the battery set is higher.
Modularity: capacity can be added to a UPS parallel system by adding equipment of the same feature, without needing to replace the equipment already installed. i.e., if time later, an installation with a parallel system of 2 UPSs is detected that the capacity of this system is not enough, it can be opted for adding a third equipment to the system, without replacing the 2 original equipment.
The UPS parallel system management of UPS series is done by a MASTER-SLAVES protocol, where only one equipment (MASTER) takes the control of the rest ones (SLAVES). So, the control of the output voltage, bypass shifting, disconnections, mains synchronization are managed by the MASTER equipment, and transmitted to the SLAVES equipment through the management bus of the parallel system.
This MASTER or SL AVE condition is dynamic as it is described later and it will depend on several factors (initial status of the equipment, chronological order of commissioning or shutdown of the system through one equipment or other)
26
5. INSTALLATION.
Read and respect the Safety Information, described in
section 2 of this document to obviate some of the stated indications which may cause a serious or very serious injuries to persons in direct contact or in the vicinity as well as break-downs in the equipment and/or loads connected to itself.
Unless the opposite is indicated, any action, indications,
premises, notes and others, are applicable to UPS equipment, no matter it may belong to a parallel system or not.
5.1. RECEPTION OF THE EQUIPMENT.
It is dangerous to handle the equipment over the pallet
without much prudence, because it could overturn and cause serious or very serious injuries to the operators if any fall and/or trapping occurs. Pay attention to section
«2.2.3.1. To keep in mind» as regards to handling,
moving and location of the unit.
Use the most suitable medium to move the packaged UPS,
with a pallet truck or fork lifter.
Pay attention to the weights of handling equipment according
to the model stated in the technical specifications in section «9. Annexes».
5.1.1. Reception, packaging and contents.
Reception. To check:
Data label stuck o n the package corresponds to
the ones stated in the purchase order. Once the UPS is unpacked, check the purchasing details with the one in the nameplate of the equipment,
stuck
at the back of the front door (PF).
If any discrepancies exist, make the nonconformity as soon as possible, by quoting the serial number of the equipment and the references of the delivery note.
No incident has happened during the transport (packaging and impact indicator are in perfect status). Otherwise,
follow the protocol stated in the label attached to the
impact indicator, located on the packaging.
Unpacking.
Check
the content before deserting the packaging.
Unpack the package according to the «Un
packing»
procedure in the supplied document, including the manual
and/or attached CD.
Contents.
Standard equipment up to 20 kVA (LV) / 40 kVA (HV):
CD,
manual and battery fuses.
Standard equipment > 20 kVA (LV) / 40 kVA (HV)
: CD
and manual.
Battery cabinet: Fuses and cable connection bundle of
3.5
m. length and suitable cross section. If the UPS belongs to a parallel system: A communication
cable bundle per equipment.
• Once the reception is finished, it is advisable to pack the UPS again till its commissioning in order to protect it against
mechanical impacts, dust, dirt, etc.
The packaging of the equipment has a cardboard pallet or wooden type depending on the case, expanded polystyrene corners, bag and polyethylene strip, all of them are recyclable materials. When it is required to dispose them, do it in accordance to the regulation in force.
It is advisable to keep the packaging for 1 year as minimum.
5.1.2. Storage.
The storage of the equipment should be in a dry and cool place,
and protected from rain, dust, water jets or chemical agents. It
is advisable to keep each equipment and battery set inside their original packaging because it is designed to assure the
best protection during transport ant storage.
In general, less particular cases, the UPS has sealed lead
acid batteries and their storage must not exceed 6 months without recharging them (see last section of charge, the label stuck in the packaging of the equipment
or battery set). Lapsed this period of 6 months, connect the equipment to mains together with the battery set if any, paying attention to the safety instructions and connection.
Models with separate static bypass line is not necessary to connect with this power terminal strip.
27
Proceed to start it up as it is described in section 6, do not turn «On» the output switch (Q2), and do not start up the inverter through the control panel (PC).
Leave the equipment in this mode for 12 hours at minimum. Once the battery recharging is finished, proceed to shut down the equipment, disconnect the electricity and store the UPS and batteries if any, inside their original packaging. Regarding the battery recharge, units that belong to a parallel system will be treated as single equipment, so it is not
necessary to add any connection.
25 cm.
50cm
Do not store the equipment and/or battery modules, in places where either temperatures exceed the stated ones in the technical specifications in section «9. Annexes» or indications in section
«2.2.3.3. Safety warning regarding batteries».
UPS cabinet UPS battery
Cabinet
5.1.3. Transport until its destination
UPSs up to 60 kVA (LV) / 120 kVA (HV) are equipped with
casters, two of which at front are swivel and at rear are fixed in order to make it easier to transport to their destination. Likewise, the battery cabinet is equipped with casters in the same way, but in the smallest size of battery cabinet only. For the rest of the models, it’s necessary to use a pallet jack or fork lift.
UPS battery
cabinet no 1
50 cm.
UPS cabinet
UPS battery
cabinet no 2
In any case pay attention to the weights stated in section «9.
Annexes», and use the suitable mediums to transport the equipment according to its load (pallet jack, fork lift, service lift or freight lift, etc.) and environmental conditions (type of floor, resistance of the floor kg/m2…)
25 cm.
25 cm. 150 cm.
25 cm.
25 cm
5.1.4. Location, immobilization and considerations.
5.1.4.1. Location for single equipment.
As i.e. Fig. 24 it shows two typical cases depending on the m
ode
l. For a single cabinet, UPS contains batteries inside, and the other with batteries in another cabinet to extend its back-up time.
For extending back-up times with more than one cabinet, it is recommended to put one at each side of the equipment in case of having more cabinets repeat the same sequence alternately.
As minimum, leave enough space for cooling the unit
with:
- 25 cm at both sides.
- 50 cm at the rear.
- 100 cm at the top.
- and 150 cm at the front.
It is recommended to leave an additional 75 cm free at both sides, for the possible interventions of the (S.T.S.), or the needed length of the connection wires to make it easier to move forwards.
Fig. 24. Floor view with minimum distances for a UPS.
5.1.4.2. Location for parallel systems.
As i.e. Fig. 25 it shows 4 UPSs in parallel with their respective
battery cabinets. For systems with less units act in each case accordingly.
It is advisable to put them in order by the number stated in the door of each equipment. The number corresponding to the assigned address preset from factory.
The arrangement is not random. It is ideal to have the battery wires in length of 3.5 m and communication BUS in 5 m. For a higher quantity of battery cabinets in systems with extended back- up time, follow the same criteria to keep the symmetry.
When the system is structured by models with batteries and power electronics in the same cabinet, ignore the illustrations of battery modules.
Always respect the distances stated in Fig. 25, and the quantity of cabinets that sets the system.
150 cm 25cm
25 cm. 150 cm. 25 cm. 25 cm.
28
50 cm.
UPS battery
cabinet no 1
UPS battery
cabinet no 2
UPS cabinet
no 1
UPS cabinet
no 2
UPS cabinet
no 3
UPS cabinet
no 4
UPS battery cabinet no 3
UPS battery cabinet no 4
25 cm. 150 cm. 10 cm.
25 cm.
50 cm.
50 cm.
50 cm. 25 cm. 10 cm. 25 cm.
Fig. 25. Floor view with minimum distances for a parallel system.
5.1.4.3. Equipment immobilized and levelled.
All UPSs and battery modules with casters, have 4 stabilizer
elements (PB), arranged next to each caster.
The purpose of the stabilizers elements (PB) is to lay, immobilize and level the metallic cabinet once it is located, in order to avoid possible overturns, in particular with those whose battery shelves can be extracted.
Warning! Danger of turning over when extracting the battery shelves without stabilizing the unit in advance. Do not extract more than one shelf at the same time, or high risk of serious injuries to the operators may cause the possible impact of falling and/or trapping of the equipment.
Loosen the elements (PB) by turning them counterclockwise as high as it is off the floor with the help of a spanner, and loosen them more than half turn in order to immobilize the metallic cabinet with a correct levelling.
Fig. 31 shows where the stabilizers elements (PB) have to be finally fixed.
To have access to the battery shelves, cabinet side covers have to be removed and they have to be unblocked. Shelves can be extracted through both sides and each one has a stopper.
5.1.4.4. Preliminary considerations before connecting.
The description of this manual refers to the connection of terminals
and switching maneuvering that is only available in some versions or equipment with extended back-up time. Ignore those operations if the unit does not have them.
Follow and respect the instructions described in this section referred to the installation of a single equipment or parallel system.
Switchgear or external manual bypass panel boards:
It is advisable to have an external manual bypass panel board equipped with input, output, static bypass (UPS-B version only) and manual bypass protections, in single installations. For parallel systems up to two units, it is very advisable having a switchgear panel board and for systems with 3 or 4 equipment, it is essential. Switches of the panel board have to allow isolating the UPS from the system against any wrong operation and feed the loads with the rest ones, either during the preventive maintenance period or the reparation of itself.
Upon request an external manual bypass panel board for a single equipment or parallel system can be supplied.
Original position from factory
of the element (PB).
Element (PB) tighten
against the floor.
If it requires more detailed information for particular
system configuration, ask for the relating information in «Recommended installation». It shows the circuit diagram, as well as the protection size and minimum cross section of the wires that are connected to the equipment, taking into account the nominal operating voltage. All figures are calculated for a maximum total cable length of 30 m between the distribution panel board, equipment and loads.
Fig. 26. Equipment / battery module stabilizers elements (PB).
Equipment maintenance and battery handling is a reserved task to the S.T.S. or authorized staff.
If for any reason, the battery sliding shelves are in use or any intervention, it is essential to pay attention and respect the indications of the label stuck in each shelf, before extracting them (see Fig. 26).
For longer lengths correct the cross sections accordingly, in order to avoid dropping voltages, by respecting the Regulations or norms corresponding to the country. For each setting in manual and the information is available
for «N» units in parallel, as well as the features in «Backfeed
protection».
29
In parallel systems, the length and cross section of the wires that goes from the panel board to the each UPS and vice versa, will have the same for all of them, without any
exception.
• Always take into account the cross cable section, as regards to the
size of the terminals of the switches, in order to embrace all their section properly for an optimal contact between both elements.
In the nameplate of the equipment, nominal currents are only
printed as it states in the EN-IEC 62040-1 safety standard. The input current calculation, has been taken into account the power factor and the own efficiency of the equipment.
If other peripheral elements are added to the UPS or parallel system
input, output or bypass like transformers or autotransformers, take into account the currents stated in the own nameplates of those elements in order to use the suitable cross sections, always respect the Local and/or National Low Voltage Electrotechnical Regulations.
When a UPS or parallel system include a galvanic isolation
transformer, as standard, option or installed by yourself, either at the input line, bypass line, output or in all of them, protections against indirect contact (RCD) have to be fitted in at the output of each transformer, because in case of electrical shock in the secondary winding (output of the isolation transformer), its isolating feature will block the tripping of the protections located in the primary winding.
As a reminder, all isolation transformer installed or supplied from
factory, has the output neutral connected to earth by means of a bridge that connects the neutral and earth terminals. In case, an isolated neutral is required to remove this bridge by following the precautionary measures stated in the respective local and/or national low voltage regulations.
To reach the cables inside the cabinet, there are either cable glands
(PR) assembled in the metallic structure or an only one opening as a register mode.
Models with power rate higher than 40 kVA (LV) / 80 kVA (HV),
have a rod to fix the connection wires of the equipment to it, by means of clamps (BF).
Once the cables are connected to their respective terminals, proceed to fix them by means of clamps to the rod (BF).
5.1.4.5. Preliminary considerations before connecting, as regards to batteries and protections.
Battery protection has to be always done by fuses as minimum. So, the physical layout of them is determined by the tangible
location of the batteries.
Standard equipment up to 20 kVA (LV) / 40 kVA (HV), batteries are supplied already fitted in the same cabinet of the equipment and B1 models and/or higher power rate are supplied in a separate cabinet. Therefore, battery protection is
arranged as follows:
In the UPS (stated in this document as (Q3)):
Battery fuse holder switch with 3 fuses in models up to 20 kVA (LV) / 40 kVA (HV) or switch for B1 versions and higher power rates.
In the battery cabinet and standard back up time:
Battery fuse holder switch with 3 fuses in models up to
60 kVA (LV) / 120 kVA (HV) stated in this user's manual
as (Q8).
Switch for battery string no 1 in models higher than 60 kVA
(LV) / 120 kVA (HV) stated in this user's manual as (Q8). Inside there are 3 non-switchable fuses.
In relation to fuses, they will be supplied inside a plastic bag with the equipment documentation or inside the battery cabinet, less those battery modules of models higher than 60 kVA (LV) / 120 kVA (HV), which are mechanically fixed to the cabinet.
The original type of the battery circuit is preset op e n from factory..
– +
Put the fuses in the corresponding fuse holder switch and turn it «On» when it is indicated only, never before. To
operate in other way, it can cause irreversible damages to the equipment or serious and/or very serious injuries to
the fitter, as he has been exposed to a possible electrical discharge during the connection of the UPS with the battery set or battery cabinet.
Do not maneuver the battery fuse holder and/or switch
when the equipment is turned on. This mechanisms cannot be turned on/off with load.
When power supply to the equipment or parallel system
is broken in a short intervention and it is planned to have them out of service for long time, shut them down completely and remove the 3 fuses from the fuse holder
switch or battery module for higher safety, and keep them in a safe place. For models higher than 60 kVA (LV) / 120 kVA (HV), open the battery switch in both cabinets (equipment and battery module).
5.1.4.6. Access to inside of the cabinet for connection.
Any equipment and battery cabinet from this series has
terminals as connection for the power. Also UPSs have terminal strips for the auxiliary connections and HDB9 / DB9 communication connectors.
To access to them, follow and repeat the same procedure in each unit for parallel systems:
Unblock the lock/s (CL) with key (LL) supplied in the equipment, turn it clockwise to 45º.
Open the front door (PF) completely. DB9 connectors of communication ports and terminals for EPO remote button
are visible.
Remove the screws (t1) that fix the terminal cover (TB) to the cabinet and connection terminals are visible.
When finishing the UPS connection, put the cover (TB) back, fix it with the screws (t1), close the door (PF) with
the key (LL) and lock (CL).
Take into account the cross cable section, as regards to the size of the own terminals of the switches, in order to execute
all their section properly for an optimal contact between both elements.
30
5.2. CONNECTION.
This equipment is suitable to be installed in mains with
power distribution system of TT, TN-S, TN-C or IT. Take into account the installation of the used system and the
national electrical regulation of the destination country.
5.2.1. Connection to mains, terminals (X1 to X4).
As this is an equipment with class I protection against
electrical
shocks,
it is
essential
to install the
protection
earth conductor (connect earth ( )). Connect this conductor to terminal (X5), before supplying voltage to the input terminals.
Equipment without static Bypass line, in accordance with the safety standard EN-IEC 62040-1, installation has to be executed with a «Backfeed protection» system, for example, a contactor. That will prevent the appearance of dangerous voltage or energy in the UPS input mains during a mains fault.
The standard is applicable both if power supply is in single phase or in three-phase and for single units, and for each UPS of the parallel system.
If it requires more detailed information for particular
system configuration, ask for the relating information in «Recommended installation». It will show the circuit dia
gram, as we
ll as the
protection size and
minimum cr
oss
section o
f the wires that are connected to the equipment. Take into account the nominal operating voltage. All figures are calculated for a maximum total cable length of 30 m between the distribution panel board, equipment and loads.
For longer lengths correct the cross sections accordingly, in
order to avoid dropping voltages, by respecting the
Regulations or norms corresponding to the country. In the own documentation and for each setting, it is available the information for «N» units in parallel, as well as the features of the own «Backfeed protection».
There can be no derivation in the line from th
e
«Back feed protection» to the UPS, as the safety standard
will
be infringed.
Warning labels should be placed on all primary power switches installed in locations away from the equipment to alert the electrical maintenance staff of the presence of a UPS in the circuit.
The label will bear the following or an equivalent text:
Before working on this
circ
uit.
Isolate the Uninterruptible Power System (UPS).
Check the voltage between all terminals, including the protective earth.
Risk of UPS backfeed volt
age
.
Connect the input cables to the respective terminals according to the available equipment setting.
For parallel systems, it will be necessary to repeat the connections that go from panel board to each equipment.
Connection to three phase mains:
Connect the power supply cables R-S-T-N to the input terminals
(X1), (X2), (X3) and (X4), respecting the phase rotation and neutral indicated on the label of the equipment and in this
manual. If the phase rotation is not respected, the equipment will not operate.
In case of discrepancies between the label and the instructions of this manual, the label will always prevail.
Connection to single phase mains:
Connect the power supply cables R-N to the input terminals (X1) and (X4), respecting the order of phase and neutral indicated on the label of the equipment and in this manual. If the order of the phase and neutral is not respected, the equipment will be damaged seriously.
In case of discrepancies between the label and the instructions of this manual, the label will always prevail.
5.2.2. Connection of separate static bypass line, terminals (X14 a X17). UPS B version only.
As this is an equipment with class I protection against electrical shocks,
it is
essential
to install the
protection
earth conductor
(connect earth ( )). Connect this conductor to terminal (X5), before supplying voltage to the input terminals.
Equipment with static Bypass line, in accordance with the safety standard EN-IEC 62040-1, installation has to be provided with a «Backfeed protection» system, as for example a contactor, which will prevent the appearance of dangerous voltage or energy in the UPS input mains during a mains fault.
The standard is applicable if power supply both is single phase or three phase and for single unit, and for each UPS of the parallel system.
If its required more detailed information for particular system configuration, ask for the relating «R ecommended installation» information. In that information is shown the circuit diagram, as well as the protection size and minimum cross section of the wires that are connected to the equipment, taking into account the nominal operating voltage. All figures are calculated for a maximum total cable length of 30 m between the distribution panel board, equipment and loads.
For longer lengths correct the cross sections accordingly,
in
order to avoid dropping voltages, by respecting the Regulations or norms corresponding to the country. In the own documentation and for each setting, it is available the information for «N» units in parallel, as well as the features of the own «Backfeed protection».
There can be no derivation in the line that goes from th
e
«Back feed protection» to the UPS, as the safety standard
would be infringed.
Warning labels should be placed on all primary power switches installed in places away from the equipment to alert the electrical maintenance staff of the presence of a UPS in the circuit.
31
The label will bear the following or an equivalent text:
Before working on this
circ
uit.
Isolate the Uninterruptible Power System (UPS).
Check the voltage between all terminals, including the protective earth.
Risk of UPS backfeed volt
age
.
Connect the bypass input cables to the respective terminals according to the available equipment setting.
For parallel systems, it will be needed to repeat the connections that go from panel board to each equipment.
Connection to three phase bypass mains:
Connect the power supply cables R-S-T-N to the bypass terminals (X14), (X15), (X16) and (X17), respecting the phase rotation and neutral indicated on the label of the equipment and in this manual. If the phase rotation is not respected, the equipment will not operate.
In case of discrepancies between the labelling and the instructions of this manual, the label will always prevail.
Connection to single phase bypass mains:
Connect the power supply cables R-N to the bypass terminals (X14) and (X17), respecting the order of phase and neutral indicated on the label of the equipment and in this manual. If the order of the phase and neutral is not respected, the equipment will be damaged seriously.
In case of discrepancies between the label and the instructions of this manual, the label will always prevail.
5.2.3. Connection to the output, terminals (X6 to X9).
As this is an equipment with class I protection against
electrical
shocks,
it is
essential
to install the
protection
earth conductor (connect earth ( )). Connect this conductor to terminal (X5), before supplying voltage to the input terminals.
The «Recommended
installation» information
for each
input
and
output
setting is available with the
supplied documentation, manual and/or CD. In that information is shown the circuit dia
gram, as we
ll as the
protection size and
minimum cr
oss section o
f the wires that are connected to the equipment, taking into account the nominal operating voltage. All figures are calculated for a maximum total cable length of 30 m between the distribution panel board, equipment and loads.
For longer lengths correct the cross sections accordingly, in order to avoid dropping voltages, by respecting the Regulations
or norms corresponding to the country.
In the own documentation and for each setting, it is available the information for «N» units in parallel.
Connect the output cables to the respective terminals according to the available equipment setting.
For parallel systems, it will be needed to repeat the connections that go from panel board to each equipment.
Connection to three phase output:
Connect the loads to U-V-W-N output terminals (X6), (X7),
(X8) and (X9), respecting the phase rotation and neutral
indicated on the label of the equipment and in this manual. If the phase rotation is not respected, the equipment will not operate.
In case of discrepancies between the label and the instructions of this manual, the label will always prevail.
Connection to single phase output:
Connect the loads to U-N output terminals (X6) and (X9), respecting the order of phase and neutral indicated on the label of the equipment and in this manual. If the order of the phase and neutral is not respected, the equipment will be damaged seriously.
In case of discrepancies between the label and the instructions of this manual, the label will always prevail.
With respect to the protection that must be placed on the output of the switchgear or manual bypass panel board, we recommend that the output power should be distributed in at least four lines. Each one should have a circuit breaker protection switch of the suitable value. This type of output power distribution will allow, in the event of a breakdown in any of the machines connected to the equipment that causes a short circuit, will only affect to the line that is faulty. The rest of the connected loads will have their continuity assured due to the tripping of the protection of the line affected by the short circuit only.
5.2.4. (X11, X12 and X23), with the battery modules (X47, X48 and X49).
As this is an equipment with class I protection against electrical
shocks,
it is
essential
to install the
protection
earth conductor (connect earth ( )). Connect this conductor to terminal (X5), before supplying voltage to the input terminals.
The original type of the battery circuit, preset from factory is opened.
– +
Put the fuses in the corresponding fuse holder switch and turn it «On» when it is indicated only, never before. To operate in other way, can cause irreversible damages to the equipment or serious and/or very serious injuries to the fitter, as he has been exposed to a possible electrical discharge during the connection of the UPS with the battery set or battery cabinet.
Do maneuver the battery fuse holder switch
and/o
r
switc
h, when the equipment is turned on. This
mechanisms cannot be turned on/off with load.
The connection of the battery cabinet with a UPS with power rate higher than 20 kVA (LV) / 40 kVA (HV) or for B1 models, will be done with the supplied cable bundle, by connecting one side to terminals (X11), (X23) and (X12) of UPS and the other one to terminals (X47), (X49) and (X48) of battery module, always respecting the stated polarity on the labelling of each element and this manual, as well as the color of the cables (red for positive, black for negative, blue for middle tap (N) and green­yellow for earth bonding), see Fig. 28.
32
UPS
Battery cabinet
UPS Battery cabinet 1 Battery cabinet «N»
+ N –
+ N – + N –
+ N –
+ N –
Fig. 27. Connection between UPS and battery cabinet.
Fig. 28. Example of connection between UPS and two battery
cabinets.
For extended back up times with more than one battery module or cabinet, the connection will always be done in parallel among them and the equipment.
So, cable with black color, from the UPS negative to the negative of the first battery cabinet and from this negative to the second battery
cabinet
and so on. Proceed in the same way, for connecting the positive red cable, the blue cable of the middle tap (N) and for the green-yellow of the earth bonding.
As an example Fig. 28 shows the connection between one UPS and two battery cabinets. Proceed in the same way when connecting more modules.
In case of belonging or being connected to parallel system, the connection of the batteries with the UPS don not have any difference as regards to a single equipment, because by default, each battery set is connected directly with its UPS, regardless
of the quantity of battery cabinets.
UPS 1
+ N –
Battery
cabine
t
+ N –
UPS 2
+ N –
Also, as an option, there is another structure, a common battery set for parallel system of two equipment fitted in a cabinet or rack.
The connection of each UPS with the battery cabinet will be
done with the supplied cable bundle, by connecting one side to terminals (X11), (X23) and (X12) of UPS and the other one to terminals (X47), (X49) and (X48) of battery module, always respecting the stated polarity on the labelling of each element and this manual, as well as the color of the cables (red for positive, black for negative, blue for middle tap (N) and green­yellow for earth bonding), see Fig. 29.
Repeat the same procedure with the other UPS.
This set can be extended in back up time and be based on several units connected in parallel among them and the own UPSs.
Electrical discharge danger. If after starting up the UPS, it is required to disconnect the battery
cabinet, the
equipment has to be completely shutdown (see section
6.5). Turn off the battery fuse holder switch (Q8) located in the
battery cabinet and/or fuse holder switch or switch (Q3) located in
the UPS. Wait 5 min. at least till the filter capacitors have been discharged.
Fig. 29. Example of connection of two UPSs in parallel and a
common battery set.
5.2.5. Connection to the input main protecting earth terminal (X5) and the earth bonding terminal (X10) .
.
As this is an equipment with class I protection against electrical
shocks,
it is
essential
to install the
protection earth
conductor (connect earth ( )). Connect this conductor to terminal (X5), before supplying voltage to the input terminals.
Make sure that all the loads connected to the UPS are only
connected to the earth bonding terminal ( ). The fact of not restricting the earthing of the load or loads and/or the batteries cabinet or cabinets to this single point will create backfeed loops
33
to earth that will affect to the quality of the power supplied.
All the terminals identified as earth bonding ( ), are joined together, to the main protective earthing terminal ( ) and to the ground of the equipment.
5.2.6. Relay COM port. Connector (X32).
The communications line (COM) is a very low voltage
circuit of safety. To preserve the quality, it must be installed separate from other lines that have dangerous voltages (power distribution line).
The relay communication port provides digital signals in dry contacts form with a maximum applicable voltage and current of 6 A 30 V DC or 6 A 100 V AC. This channel makes possible the dialogue between the UPS and any other machines or devices, through the DB9 male connector (X32).
Pin nr Relay Type of signal
Contact by default
N.C.-N
.O.
1 Shutdown signal +
-
2 Shutdown signal –
-
3 RL5
Configurable ((OPTIONAL)
N.C. or N.O.
4 RL2
Discharge - Mains fault
N.C
.
5
RL1 to RL5 Common
-
6 RL1
Equipment on Bypass
N
.O.
7 RL3
Low battery
N
.O.
8 RL4
General alarm
N
.O.
9 RL2
Discharge - Mains fault
N
.O.
N.O. and N.C.: Normally opened and closed contact
respectively.
It changes its status, when the corresponding alarm is triggered.
Table 2. Relay interface alarm pin-out, DB9 connector (X32).
The base of front door (PF) has a slot to facilitate the entering and way out of the communication cables inside the UPS. Watch to not trap them between the door and cabinet when closing it.
5.2.7. RS-232 and RS -485 COM ports. Connector (X31).
The communications line (COM) is a very low voltage
circuit of safety. To preserve the quality, it must be installed separate from other lines that have dangerous voltages (power distribution line).
In the same DB9 connector there are supplied both communication ports of the equipment, the RS-232 and RS-485. Both ports cannot be used at the same time, because they are mutually exclusive.
Both channels are used for connecting the UPS with any machine or devices that has this standard bus.
The RS-232 consists of the transmission of serial data, so it is possible to send a large amount of information through a communication cable of just 3 wires.
Physical structure of the RS-232.
Pin 2. RXD. Serial data reception.
Pin 3. TXD. Serial data transmission.
Pin 5. GND. Ground signal.
Physical structure of the RS-485.
Unlike other serial communication links, this uses only 2 wires (pins 4 and 9 of the female DB9 connector) to make the dialogue among the systems connected to the network. The communication will be established by sending and receiving signals in differential mode, which gives the system great immunity to noise and a long range (approx. 800 m).
Pin 4. Output signal A (+) of the RS-485.
Pin 9. Output signal B (–) of the RS-485.
Communication protocol.
The communication protocol used is «MASTER/SLAVE» type. The computer or computer system («MASTER») asks about a certain data, and the UPS («SLAVE») answers immediately with the required data.
If this communication way, is going to be used, ask for the
5 1
(X31)
9 6
1 5
(X32)
6 9
protocol IN467*00.
Firstly the communication channel of the computer will be programmed with the same parameters as the communication channel of the UPS.
Then we will be ready to start the communication and therefore send to the UPS the first question.
Fig. 30. DB9 connector (X31) and (X32).
By default the equipment is supplied with 4 signal relays with a preset programming (see chart 2), which can be modified at factory or by the S.T.S. under request. Chart 6 shows all the alarms that can be set to any relay. A fifth relay can be supplied as an option and under request, which can be defined in the purchase order.
Also, there is a «Shutdown» input that allows turning of f the inverter, when there is a voltage between (5÷ 12 V) at this input.
The most common use of these kinds of ports is to supply the necessary information to the file closing sof tware.
If there is any problem meanwhile communicating, it will be advisable to repeat the initialization sequence of the channel.
The
communication parameters o
f the RS-232 and RS-485 are:
Baud rate: 1200, 2400, 4800, 9600 or 19200 Bauds.
Nr of data bits: 8 Bits.
Nr of stop bits: 1 or 2 Bits.
Type of parity: Even, Odd or None.
The base of front door (PF) has a slot to facilitate the entering and way out of the communication cables inside the UPS. Watch to not trap them between the door and cabinet when closing it.
34
5.2.8. EPO terminals (X50).
All UPSs have two terminals to install an external emergency button to shutdown the output (EPO).
In case it was required to install a switch or button (EPO) in a single equipment, the cable bridge that closes the circuit has to be removed from terminal strip (X50) first.
For a parallel system, two different solutions can be applied, which are the following:
Connect the button (EPO) in only one equipment of the
parallel system. Remove the cable bridge from terminals
(X50) in the equipment that it is only connected.
In case of fault and removing of the equipment that has physically connected the button (EPO), there is the risk of leaving the system without the emergency stopping, unless it is reconnected to the other operative UPSs.
Connect a button (EPO) to each equipment of the parallel system. To do that, remove all the cable bridges from terminals (X50) in each equipment.
Therefore, the functionality of the (EPO) will be kept in each one of them, regardless what occurs in the rest of
equipment of the parallel system.
By means of the own communication BUS among the
equipment that make the parallel system, any action over any
button will affect to the whole.
In any case, the switch or button (EPO) has to be normally closed (NC), so the emergency shutdown order will be triggered when opening the circuit between these terminals (X50).
To restore the UPS to normal mode, invert the position of the switch or button (EPO), -close the circuit between the terminals (X50)-, unblock the button.
To know the operating of (EPO), see section 6.6. of this manual.
The base of front door (PF) has a slot to facilitate the entering and
way out of the communication cables inside the UPS. Watch to not trap them between the door and cabinet when closing it.
(X50) EPO
(Output Emergency Shutdown)
Fig. 31. Connection terminals for emergency shutdown switch or
button (EPO), belonging to the end/user.
5.2.9. Auxiliary contact and battery temperature probe terminal strip.
All the equipment are provided with terminal strip that
corresponds to the auxiliary contacts of manual bypass (X51) and output (X45) switches.
Also in the equipment either with separate battery cabinet
(models >20 kVA (LV) / >40 kVA (HV)), the additional
terminal strip (X34) are supplied, to connect the battery temperature probe that allows compensating the floating voltage according to the ambient temperature.
Any wire connected to the terminals (X34), (X45) and (X51), will be entered into the equipment through the cable bushing (PR).
5.2.9.1. Terminal strip, auxiliary contact of manual bypass switch (X51).
.
Terminal strip (X51) of two pins of the UPS, is connected in parallel with the normally opened auxiliary contact of the switch or manual bypass switch of the equipment.
Switchgear panel board with manual bypass manufactured by us (option), there is a terminal strip of two terminals connected in parallel with the normally opened auxiliary contact of the switch or manual bypass switch of the own switchgear panel board. Any auxiliary contact of the manual bypass are moved on in advance when closing.
In case of acquiring a switchgear panel board with manual bypass in another way, check that it has the stated auxiliary contact and connect it to the terminal strip (X51) of each equipment. As a must, the auxiliary contact has to be moved on in advance when closing.
It is ESSENTIAL as safety measure of the system,
loads included, to connect the terminal strips (X51) of
the UPSs with the terminal strip with the same functionality of the switchgear panel board. This way, any wrong action
over any switch or manual bypass switch of the turned on UPSs will avoid causing a total or partial fault of the installation, loads included.
5.2.9.2. Terminal strip, auxiliary contact of output switch (X45).
This terminal strip of two pins is available in any equipment, but it is useful in parallel systems only.
Basically, the normally opened auxiliary contact of the output switch, is extended till the terminal strip of two pins (X45). Through the isolated cable as a bridge mode that is supplied
connected between both pins, the circuit is closed. Do not remove in single equipment, because although the equipment would be in operation, there would be an alarm of output switch deactivated.
In those installations with parallel systems, the cable as a bridge mode connected between the two pins of the terminal strip (X45) of each UPS has to be removed, and connected to the terminals
corresponding
to the auxiliary contact of the output
switch of the switchgear panel board.
In case of acquiring a switchgear panel board by yourself, check if the output auxiliary contact is available and connect it to the terminal strip (X45) of each equipment. As a must, the auxiliary contact has to be moved on in advance when opening.
35
i
5.2.9.3. Terminal strip, battery temperature probe (X34). For batteries in a separate cabinet only.
As the battery manufacturer recommends a variable floating voltage depending on the ambient temperature.
The control of this feature will be done through the measurement of the temperature by means of a probe, located inside the cabinet itself when batteries and equipment are fitted in the same enclosure.
For those cases that batteries are supplied in a separate cabinet out from the own UPS (models >20 kVA (LV) / >40 kVA (HV),
there will be a terminal strip of two pins (X34), that allows
bringing the probe located at the end of a two wires bundle with
4.5 m., till inside the battery cabinet.
The connection of the two wires from the cable bundle to the terminal strip (X34) does not have polarity.
Also via this probe the ambient temperature inside the battery cabinet can be visualized in the control panel with LCD.
The bundle with the probe will always be supplied already connected to the terminal strip (X34), so it is only necessary to cut the clamp that keep it rolled, to take it out from the UPS cabinet and enter it into the battery cabinet, in both cases, through the foreseen cable bushing (PR).
5.2.10. Connection of parallel BUS (X36i) and (X36o).
This section is only useful for parallel systems.
For the correct operation of the parallel functions and operating,
any unit connected in parallel are continuously communicated among them. It is achieved by means of the called communication line or BUS.
Any operation of this section, regarding parallel systems, has to be done by authorized staff of our firm.
Once the power connections of the UPSs of the parallel systems are done, it is needed to make the ones related to the control or communication BUS. To do it, connect them in a sequential way, two lines of the communication BUS between a unit and its adjacent.
Together with each UPS of a parallel system, it is supplied a 15
wires bundle with HDB15 connectors at both ends, one male and the other one female, with a length of 5 m. Therefore, there will be as many communication BUS bundles (BC), as quantity of equipment to parallel have the system.
See Fig. 6 to 14 for COM
port physical layout.
Fig. 32. Connection of the communication BUS.
5.2.10.1. Connection of the
communication
or BUS bundle
(BC).
.
Respect the sequence and connection order of the
communication BUS among correlative equipment.
Although the order of the connections of communication BUS among equipment are made, is not important, on condition that the communication loop is completed or closed properly, it is advisable to carry out the connections with the immediately next equipment in order simplify the connection.
The connection limit of the installation, will be determined by the quantity of available equipment to parallel and in any case till a maximum of four units.
Each equipment has two HDB15 connectors for the communications among them, one male labelled as Output
(X36
i
) and another one female as “Input” (X36°).
In the same way, all the bundles supplied with the equipment,
are equal in connections and length.
DO NOT MODIFY THE COMMUNICATION
BUS
BUNDLE, OR THE CONNECTORS UNDER ANY
CONCEPT.
Take one of the bundles and insert the HDB15 female connector
located in one of its ends, into the male connector labelled as
Output (X36°
o
), in any of the equipment of the system and
insert the HDB15 male connector located in the opposite end of
the bundle into the female connector labelled as Input(X36 )
Of the adjoining equipment.
Repeat the previous step with each equipment of the system, till closing the communication BUS loop or ring.
As an example, Fig. 32 shows, how the communication BUS connections have to be done.
36
Although this illustration is not representative for the complete UPS series, as for the format of the cabinet, terminal layout or size and/or switches, as well as the own communication ports, it expects to be a guide to clarify the possible doubts on how the communication loop has to be connected.
To see the physical layout of the COM connectors for each power rate, refer to the illustrations of figures 6 to 14.
The base of front door (PF) has a slot to facilitate the entering and way out of the communication cables inside the UPS. Watch to not trap them between the door and cabinet when closing it
37
6. OPERATING.
During the description of this section, it is detailed the procedure to follow to get the different functionalities, considering a system of «n» equipment connected in parallel.
If in your case, it is available only one UPS from UPS, series, proceed in the same order, but simplifying the operating for a single unit.
As it has been stated before, it is advisable to have an
external manual bypass panel board equipped with input, output, static bypass (UPS B version only) and manual bypass protections, in single installations.
For parallel systems up to two units, it is very
advisable
having a switchgear panel board and for systems with 3 or 4
equipment, it is essential. Switches of the panel board
have to allow isolating a UPS from the system against any
wrong operation and feeding the loads with the rest ones,
either during the preventive maintenance period or the
self-reparation.
Therefore it has been considered appropriate and naturally,
to contemplate in the instructions of the equipment, the
operation of a system with «n» equipment connected in
parallel with their respective external manual bypass
panel board as it is shown in the «Recommended installation» documentation included in the CD.
This panel board allows isolating each equipment individually in case of fault and removing it without any difficulty for its reparation or replacement. Also, the included manual bypass switch makes it easier to do the preventive maintenance tasks or intervention over the complete system, supplying the
voltage to the loads directly from mains, on the «bypass»
mode operation, mean- while the input voltage is available.
In those installations without the external manual bypass panel board, omit the actions and steps that involve the maneuvering of their switches.
Fig.33. Procedure start-up / shutdown.
6.1. PRELIMINARY CONSIDERATIONS.
It is very important to always operate in the established order in the described instructions in the next sections, by respecting the sequence of the switches in relation to its function.
So, i.e. in parallel system based on four equipment, when it is
stated to turn on the «Input» mechanisms, the order of turning
on them will not matter, but any other switch with different
function as it could be «Output» switch will not be turned on,
till is stated.
Unlike other UPS structures, where the «Master» and «Slave»
equipment are preset strictly from factory, conditioning the
order of start-up and shutdown, the new UPS series is managed by a more flexible hierarchy according to the operating mode that it is.
6.2. START UP
6.2.1. Control before start up
˙ Carefully make sure that all the connections have been made
correctly and are sufficiently tight, respecting the labelling of the device and the instructions of chapter «4.- Installation and wiring of the unit».
˙ Check that the UPS switches and the batteries cabinet or
cabinets are turned off (position «Off»).
˙ Be sure that all the loads are turned «Off».
6.2.2. Start up procedure
It is very important to operate in the established order, considering the following instructions.
ECO
ON/OFF
BATTERY TEST
CNTL
(Control)
Main
FAST CHG
screen 1.5
screen 1.4
screen 1.1
screen 1.3
screen 1.0
screen 0.0
screen 1.2
Confirm YES to do
Battery Test
If UPS is OFF, confirm
YES to turn ON UPS
If UPS is ON, Confirm YES
to turn OFF UPS.
Confirm YES to activate
ECO mode
Confirm YES to activate
Fast Battery Charger
38
˙If the UPS connects to external battery cabinet, set the fuse holder
switch of the battery cabinet (Q8) to «On».
˙If the power supply you use to supply the UPS has a general switch.
Set the general switch of the header board to «On».
˙Turn the input switch (Q1a) to «On» position. The Display of the
Control Panel (PC) will be turned on automatically.
˙ If the following alarm message appears on the Control Panel
Display,
.. and also an audible alarm comes on, the UPS cannot be started, because of incorrect input phase sequence. Disconnect the input switch (Q1a) and the general cut-off of the header board, swap the phases of the input terminals of the UPS according to the labelling and repeat the start-up process described up to now.
˙In units with separate Bypass (UPS-B), also turn the Bypass switch
(Q4) to «On» position.
˙If the following alarm message appears on the Control Panel
Display,
... and also an audible alarm comes on, the UPS cannot be started, because of incorrect input phase sequence. Disconnect the Bypass switch (Q4) and the general cut-off of the header board, swap the phases of the input bypass terminals of the UPS according to the labelling and repeat the start-up process described up to now.
Start up the inverter through the keypad of the control panel.
a. Select CNTL b. Select ON/OFF c. Start up unit information will appear. Select Yes.
Then, the inverter and rectifier will start. ˙Once the rectifier is completely working, it starts a process of
equalization (DC bus voltage starts to equalize with battery voltage). After a few seconds (depending on the battery level), an alarm message appears like this.
it displays that the equalising process has been finished, and
IN THIS MOMENT ONLY is when the battery fuse holder switch or switch of UPS (Q3) can be turned on.
DO NOT TRY to close any battery fuse holder switch at any other moment, because this operation could damage the equipment and/or cause possible accidents. They can only be turned on by following the quoted previous steps.
Turn on the output switch (Q2) to On position. The system will supply voltage at the output terminal.
If you want to start up a parallel system, you should follow the steps
below.
Close the mains circuit breaker to provide power to the input of the each UPS in the system. Turn the input switch (Q1a) to “On” position for each UPS in the system. Each display of the Control Panel will be turned on automatically. Do not close any other switches at this time. Repeat the start-up process on LCD Touch Screen as what mentioned before.
• After 30 seconds, the inverters and rectifiers of each UPS will start up, but they will not supply voltage at their output yet because the output switches are not turned on yet.
The first UPS to start up the inverter will be set as «Paral. Mst. Byp» initially, the one with the highest address as «Paral. Slv. By.Rsv» and the rest, if there are any as «Paral. Slv. By». Obviously in those systems with two equipment, the «Paral. Slv. By» will not exist. The UPS hierarchy relating to the rest of equipment of the system is a dynamic depending on the status of the rest of the equipment.
To check the hierarchy of the UPSs (parallel status), is needed to go back to main screen in each equipment marked in the picture below (Screen 00):
Where: –– «Paral. Mst. Byp» Bypass master of the parallel system. By default, it is the first UPS that starts up the inverter by the previous established procedure.
–– «Paral. Slv. By.Rsv» Reserved bypass slave. Initially corresponds to the equipment with the highest address less the one with «Bypass Master». In case of fault in the Master, it will take its functions.
–– «Paral. Slv. Byp» Bypass slave of parallel system (for systems with more than two equipment only). It will become as «Reserved bypass Slave», when it works as «Bypass Master». In those systems with more than three equipment in parallel, the hierarchy of «Reserved bypass Slave» will be taken by the highest address among the «Bypass Slave».
–– «Paral. Mst. Volt» Voltage Master of parallel system. By default, it is the first UPS running on normal mode (inverter in operation) that the output switch (Q2) is turned «On».
–– «Paral. Slv. Vt.Rsv» Reserved voltage slave of parallel system. Equipment on normal mode (inverter in operation), that the output switch (Q2) has been turned «On» in 2nd place or subsequently (after «Paral. Mst. Volt» or «Paral. Mst. Vt.Rsv»). Initially, it corresponds to the equipment with the highest address less that one with «Voltage Master». In case of fault in the Master it will take its functions.
–– «Paral. Slv. Volt» Voltage Slave of parallel system (systems with more than two equipment only). Equipment on normal mode (inverter
! MAINS PHASE ROT. UPS START INH.
! BYPASS PHASE ROT. UPS START INH.
!BATT. SWITCH OPEN SWITCH IT ON
39
in operation), that the output switch (Q2) is turned «On» in 2nd place or subsequently (after the «Paral. Mst. Volt» or «Paral. Mst. Vt.Rsv»). It will become as «Reserved voltage slave», when it works as «Voltage Master». In those systems with more than three equipment in parallel, the hierarchy of «Reserved voltage slave» will be taken by the highest address between the «Voltage slave».
Make sure that the inverter voltage is same, e.g.: 230Vac
• Turn all output switches from panel «On».
• Turn the output switch (Q2) of each UPS «On».
The system will supply voltage at the output terminals of the protection panel.
˙If the system has outgoing distribution protections, switch them «On».
˙Start up the loads to be supplied in a progressive way. The system is started up completely, and the loads are protected through
the UPS.
With the system running (switches turned «On»), when shutdown or start up the inverter through the keypad of any UPS that belongs to it, all of them will be turned «Off» or «On». In both cases, the UPSs still supply output voltage at «On» position through the inverters and «Off» position through the static bypass.
6.2.2.1 Take into consideration about Master and Slave
• Bypass Master and Slave («Mst. Byp.», «Slv. Byp.», «Slv. By.Rsv»).
Master manages the status of its own static bypass switch and the one of the Slave equipment.
Equipment that are not sharing the load by the inverters. The cause can be any of the following:
Output switch (Q2) turned «Off». Equipment output on bypass. Inverters are shutdown or in start up process.
• Voltage Master and Slave («Mst. Volt», «Slv. Volt», «Slv. Vt.Rsv»).
Master manages both the status of its own static bypass switch and the inverter voltage, as well as the one of the Slave equipment.
Equipment are sharing the load on inverter. Therefore:
Output switches (Q2) are turned «On». Inverters are running and static switches are on inverter.
6.3 SHUTDOWN OF ONE EQUIPMENT FROM THE PARALLEL SYSTEM
• Turn the output switch (Q2) of the UPS to shutdown «Off». In the screen 0.0 from LCD panel will display:
6.4 START UP THE PREVIOUS UPS AGAIN
• Start up the inverter by means of the keypad from control panel.
• Turn the output switch (Q2) of the UPS «On».
6.5. COMPLETE SHUTDOWN OF THE UPS
˙Shutdown the loads.
˙If the system has outgoing distribution protections, switch them
«Off».
˙Shutdown the inverter. Please go to «CNTL» submenu (Screen 1.0),
and select «OFF». You will get Screen 1.2, asking you to shut down the unit, by selecting (YES) to shut down the inverter.
˙Turn the output switch (Q2) to «Off» position.
˙In standard units, set the input switch (Q1a) to «Off» position. In B
units, set the input switch (Q1a) and static bypass switch (Q4) to «Off» position.
˙Turn fuse holder switch from battery cabinet (Q8) and/or battery
fuse holder switch or switch from UPS (Q3), to «Off».
˙Cut the power supply of the UPS and the bypass with the cut-off or
general switch of the header board. The system will be completely deactivated.
˙ Electrical discharge hazard. If after shutdown of the equipment,
it is required to disconnect the separate battery pack/s, wait several minutes (5 min. approx..), till the electronic capacitors have been discharged.
˙The equipment is completely shut down.
6.6. EMERGENCY POWER OFF (EPO) OPEARTION
Emergency Power Off (EPO) is equivalent to a complete unit system halt:
˙All UPS converters are turned off (rectifier and inverter off). ˙No output voltage is supplied to the loads.
See table below for operation:
E.P.O. function
Activation
(perform System Halt)
Return to
normal-mode.
Terminals (X50). Normally closed circuit by means of the provided cable bridge (it allows an external switch (EPO)).
Remote button or switch has to be opened permanently in terminal strip (X50).
The equipment has to be shut down and de­energized completely (turn off all switches), wait till DC bus is discharged (LCD has to be turned off). The equipment has to be started up according to section
“5.1.2. Start up procedure”.
Table.4. Emergency Power Off (EPO) operation Emergency shutdown function (EPO) can only be activated through the terminal strip (X50). In a parallel system, it is not needed to make additional connections than there is just only one equipment, because through the communication BUS, any action over the button will affect to the joint of the parallel system.
6.7. BYPASS MANUAL SWITCH (MAINTENANCE).
6.7.1. Principle of operation.
The integrated manual bypass of the UPS is a very useful element, but
Not connected
Screen 0.0
40
undue use can have irreversible consequences both for the UPS and for the loads connected to its output. It is therefore important to handle it as described in the following paragraphs.
6.7.2. Transfer to maintenance bypass.
Procedure for passing from normal operation to maintenance bypass:
˙Shutdown the inverter. Through the LCD touch panel, go to «CNTL»
submenu (Screen 1.0), and select «OFF». You will get Screen 1.2, asking you to shut down the unit, by selecting (YES) to shut down the inverter.
˙Remove the screws to that fixes the mechanical block (BL).
˙Remove the mechanical block (BL) of the manual bypass switch
(Q5) and set it to «On» position.
˙Set the output switch (Q2) to «Off» position.
˙Set the Battery Fuse Holder or battery switch (Q3) to «Off».
Besides, in models with independent battery pack/s also turn Battery Fuse Holder (Q8) of each pack to «Off».
˙In standard units, set the input switch (Q1a) to «Off» position.
In UPS-B units, set the input switch (Q1a) and static bypass switch (Q4) to «Off» position.
The UPS is supplying output voltage directly from the mains through the manual bypass in units or from the mains of the static line bypass in the version UPS-B units, through the manual bypass. The UPS is completely shut down and inactive.
6.7.3. Transfer to normal operation.
Procedure for switching from maintenance bypass to normal operation:
˙In model with external battery cabinet, set fuse holder switch from
battery cabinet (Q8) to «On» position.
˙In standard units, set the input switch (Q1a) to «On» position.
In B units, set the input switch (Q1a) and static bypass switch (Q4) to «On» position.
˙Set the output switch (Q2) to «On» position.
˙Set the manual bypass switch (Q5) to «Off» position and refit the
mechanical block (BL) and the screws (t2).
It is an essential requirement for safety to refit the mechanical
block (BL), as this avoids dangerous handling for the life of the UPS and the loads connected to it.
˙Start up the inverter. The start-up operation will be done through
the LCD touch panel. Select «CNTL» to get into control submenu (screen 1.0), and then select «ON/OFF». You will get to screen 1.1, asking you to start the unit up yes or not. You can select Yes. See screen diagram (Fig. 33).
The UPS supplies output voltage entirely protected against voltage variations, electric noise, etc.
˙Wait for alarm message to appear as:
˙Battery fuse holder switch or switch from UPS (Q3) can only be
turned «On» when the previous alarm message has been cancelled.
DO NOT TRY to close any battery fuse holder switch at any other moment, because this operation could damage the equipment and/or cause possible accidents. They can only be turned on by following the quoted previous steps.
˙The UPS supplies output voltage entirely protected against cuts,
micro cuts, voltage variations, electric noise, etc.
!BATT. SWITCH OPEN SWITCH IT ON
41
7. DESCRIPTION OF THE LCD TOUCH SCREEN.
7.1. BASIC FUNCTIONS OF LCD TOUCH SCREEN.
In LCD main screen, there are six icons in the bottom.
Notes related with the screen map (see Fig. 34):
Some screens have a certain number of «–» characters. It means one character, so the maximum length of the field will be determined by the quantity of them. Each screen is labelled with a number located in its right corner of bottom. It is only for reference in the description and
explanation.
Fig. 34. Display messages menus and classification in submenus
7.2. SCREEN DESCRIPTIN
7.2.1. Main level (screen menu 0.0).
˙Screen 0.0: Main presentation screen, with time and date indication. InitializationAfter power on
Using the Icon home ( ) from any screen of any submenu, we can go back to main screen (Screen 0.0),
Fig.35. Screen 0.0 Main Screen.
7.2.2. ‘‘CONTROL” Level (screen menu 1.0).
˙Screens 1.1 and Screen 1.2 : It’s to start and stop the unit through
the LCD panel. For procedure to start and stop, see chapters 6.2 and 6.5.
Fig.36 Control Menu Level
screen 2.0
screen 3.0
screen 1.0
screen 4.0
screen 5.0
The input/output/battery voltage and the power flow.
DIAG (Diagnose)
ALARM (Alarm)
SETSetting
CNTL (Control)
screen 0.0
MEAS
Measures
MAIN
DATA (Data Logger)
screen 6.0
Control
Confirm YES to do Battery Test
Confirm YES to turn OFF UPS
Confirm YES to activate ECO mode Confirm NO to deactivate ECO mode
Confirm YES to
turn ON UPS
Battery Test
ON
OFF
Main
ECO
FAST CHG
Confirm YES to activate Fast-battery Charger Confirm NO to deactivate Fast-battery Charger
screen 1.3
screen 1.1
screen 1.2
screen 1.0
screen 0.0 screen 1.4
screen 1.5
42
Screen 1.0 «Control» and its submenus
Screen 1.1 Turn on UPS
Screen 1.2 Turn off UPS
˙Screen 1.3: Start a battery test. On the main scree (Screen 0.0),
information about the battery test is given. Possible messages: “EXECUTING“: The battery test is running.
“SUCCESSFUL“: The battery test has been successful. “NOT SUCCESSFUL”: The battery test has not been successful.
Screen 1.3 Battery Test
Screen 1.4 ECO mode activate
Screen 1.5 ECO mode deactivate
Screen 1.6 Fast battery charge activate
Screen 1.7 Fast battery charge deactivate
43
7.2.3. ‘‘Measure’’ level (screen menu 2.0).
˙Screen 2.1:
Input Voltages: Phase to phase and phase to neutral voltage for three phase unit, phase to neutral voltage for single phase (accuracy 0.1V). Input Current: Each phase current for three phase equipment, per phase for single phase equipment (accuracy 0.1A). Output Voltages: Phase to phase and phase to neutral voltage for three phase unit, phase to neutral voltage for single phase (accuracy 0.1V). Output Current: Each phase for three phase equipment, per phase for single phase equipment (accuracy 0.1A). DC Bus Voltages: Positive and negative (accuracy 0.1V). Battery Voltages: Positive and negative (accuracy 0.1V).
˙Screen 2.2:
Bypass Voltage: Phase to phase and phase to neutral voltage for three phase unit, phase to neutral voltage for single phase (accuracy 0.1V). Bypass Current: Each phase current for three phase unit, per phase for single phase equipment (accuracy 0.1A). Inverter voltageInverter phases to neutral voltage (accuracy
0.1V). Inverter Output Current: Each phase current for three phase equipment, per phase for single phase equipment (accuracy 0.1A). Charging Current: Positive and negative (accuracy 0.1A). Discharging Current: Positive and negative (accuracy 0.1A).
˙Screen 2.3:
Frequency: Input, bypass and output frequencies (accuracy 0.1Hz). TemperatureRectifier, inverter and battery temperatures (accuracy 1ºC). Input Apparent Power: Input apparent power of L1L2L3 (accuracy 0.1kVA). Input Active Power: Input active power of L1 L2 L3 (accuracy 0.1kW). IP Total Power: Total input apparent power and active power (accuracy 0.1kVA & 0,1kW). Input Power Factor: Each phase Input power factor for three phase equipment or power factor for single phase equipment (accuracy 0.01).
˙Screen 2.4:
OP Apparent Power: Output apparent power of L1, L2, L3 (accuracy 0.1kVA). OP Active Power: Output active power of L1, L2, L3 (accuracy
0.1kW). OP Total Power: Total output apparent and active powers (accuracy 0.1kVA and 0,1kW). Output PF: Each phase output power factor for three phase equipment or output power factor for single phase equipment (accuracy 0.01). Output Load: Output load percent of each phases, (accuracy
0.1%). Total Load: Total input load and output load percent (accuracy
0.1%). Estimated backup time (units 1minute).
44
7.2.4. ‘‘Setting’’ level (screen menu 3.0).
Fig.38. Screen 3.0 «Setting» and its submenus
˙Screen 3.1: Basic Setting You can program the date “dd/mm/yy” (day/month/year) and the time
“hh:mm:ss” (hours/minutes/seconds).
The display language only supports English so far.
You can program the Modbus Address. The range of addresses goes from 1 to 246.
You can program the Service Phone, Service contactor, Service mail and Service Address
˙Screen 3.2: Ports setting In this screen you can program the BAUD RATE of communication
port #0 and port#2. The options are the following:
‘’1200’’
‘’2400’’
‘’4800’’
‘’9600’’
‘’19200’’
You can program the PARITY type of communication port #0 and port
#2. The options are the following:
‘’NONE”
‘’ODD’’
‘’EVEN’’
You can program the number of STOP BITS of communication port #0 and port #2. The options are the following:
‘’1’’ ‘’2’’
You can program the protocol type of communication port #0 and port #2. The options are the following:
‘’SEC’’
‘’MODBUS’’
˙Screen 3.3: Automatic battery test setting The options for the Type to be programmed are the following:
‘’DISABLED’’: The automatic battery test is disabled.
‘’WEEKLY’’: The automatic battery test runs once per week.
‘’MONTHL’’: The automatic battery test runs once per month.
‘’YEARLY’’: The automatic battery test runs once per year.
The line Weekday only have sense to be programmed if the automatic battery test runs once per week. The options to be programmed are the following:
‘’MON”: the selected day to run weekly the battery test is Monday.
‘’TUE”: the selected day to run weekly the battery test is Tuesday.
‘’WED”: the selected day to run weekly the battery test is Wednesday.
‘’THU”: the selected day to run weekly the battery test is Thursday.
‘’FRI”: the selected day to run weekly the battery test is
Friday.
‘’SAT”: the selected day to run weekly the battery test is
Saturday.
‘’SUN”: the selected day to run weekly the battery test is
Sunday.
The line Hour:Minute only have sense to be programmed if the automatic battery test is enabled. You can program the time “hh:mm”
45
(hours/minutes) in 24h format.
The Line Month/Day only have sense to be programmed if the automatic battery test runs monthly or yearly. You can program the day from 1 to 31 and the month selecting one of the following options:
‘’JAN”: the selected month to run yearly the battery test is
January.
‘’FEB”: the selected month to run yearly the battery test is
February.
‘’MAR”: the selected month to run yearly the battery test is
March.
‘’APR”: the selected month to run yearly the battery test is
April.
‘’MAY”: the selected month to run yearly the battery test is
May.
‘’JUN”: the selected month to run yearly the battery test is
June.
‘’JUL”: the selected month to run yearly the battery test is
July.
‘’AUG”: the selected month to run yearly the battery test is
August.
‘’SEP”: the selected month to run yearly the battery test is September.
‘’OCT”: the selected month to run yearly the battery test is
October.
“NOV”: the selected month to run yearly the battery test is November.
‘’DEC”: the selected month to run yearly the battery test is December.
˙Screen 3.4: Advanced Setting At this level an authorized password will be required to modify some
advanced parameters. If you need to modify advanced setting, please check with your dealer to get password.
˙Screen 3.5: Rated Value To modify the rated values on the screens, it is necessary to introduce
the «Password» on the previous screen 3.4. Otherwise, they only will be able to be visualized.
The IP.V and OP.V shows the Rated Input Rectifier Voltage and Rated Output Voltage.
It also shows Upper Margin and Input Rectifier Voltage Lower Margin of the Input Rectifier Voltage and Input bypass voltage, The Rated DC Bus Voltage and the Rated Output Current. The Rated Battery Charging Current. And the probe for the battery and AC input current.
For parameter, calibration and system initial submenus, please check your local dealer for the detailed settings.
˙Screen 3.6: Unit and service Information
In this Information Screen, you can check the UPS configuration of the unit
Internal firmware versions of both Digital Signal Processor (“DSP Ver:”)
and microcontroller (“uC Ver:”). In the sample screen, “Ver. 4.4 D” and “Ver. 3.2 J” respectively.
UPS Serial Number: Possible characters ranges are “0”-“9”, “A”-“Z” and also “ “ (blank space), “-“. See sample screen.
And the Service Information set in the basic menu.
46
˙Screen 3.7 Rated Values Information
The information of Rated Values set in the Rated Value Menu and the last column of UPS Configuration set in the Parameter Menu.
UPS Configuration:
- Single-Single: Single-phase input and single-phase output.
- Single-Three: Single-phase input and three-phase output.
- Three-Single: Three-phase input and single-phase output.
- Three-Three: Three-phase input and three-phase output.
7.2.5. ‘‘Alarm’’ level (screen menu 4.0).
When Alarm appears, in the Main Menu, you can only see one alarm, but you can enter the Alarm Menu to check what the alarms are for the unit currently as following:
˙
Screen 4.0 «Alarm»
Screen 4.0 is showing just only some alarms as an example, but there could be some of them, the active ones. In table 5, there are all the possible alarms displayed in the display LCD.
˙Alarm 1: This alarm indicates that the rectifier is overloaded. The
rectifier overload appears when the input current of any phase is greater than the following ratio:
Iin-ovl = 0,326 x Pout / Vout_p-n
Where:
- Iin-ovl is Overload Input Current (A)
- Pout is Rated Output Apparent Power (VA)
- Vout_p-n is Rated Output Voltage phase-to-neutral (V)
˙Alarm 2: This alarm indicates that the inverter is overloaded. The
inverter overload appears either when the output current of any phase is greater than the rated output current
Iout-ovl = Pout / (Vout_p-n * 3)
Where:
- Iout is rated Output Current (A)
- Pout is Rated Output Apparent Power (VA)
- Vout_p-n is Rated Output Voltage phase-to-neutral (V) or when the total output active power is greater than the following formula:
Pact_out-ovl = Pout x 0,8
Where:
- Pact_out-ovl is the Overload Output Active Power (W)
- Pout is Rated Output Apparent Power (VA)
˙Alarm 3: This alarm appears when the input the unit is under main
failure condition and the level of battery is lower than 11,5V/bat.
˙Alarm 4: This alarm appears when the inverter output voltage
phase to neutral in any phase is out of margins over +/-6%.
˙Alarm 5: This alarm appears when there is an offset voltage higher
than 5V, in any phase of the inverter output voltage phase to neutral.
˙Alarm 6: When the maintenance bypass switch is ON the UPS
inverter will not be available.
˙Alarm 7: The mains failure occurs when in any phase, the input
voltage phase to neutral is out of the set margins (+15%/–20% by default) or the input frequency is out of the set margins (± 0,5Hz by default).
˙Alarm 8: When the inverter or PFC temperature sensors measure
temperatures over the programmed values (70ºC by default).
˙Alarm 9: This message appears when the battery switch is OFF
and the DC bus is charged to the battery voltage level, to inform the user to switch ON the battery switch.
˙Alarm 10: This Alarm indicates that the bypass input voltage or the
bypass input frequency are out of margins. These margins are programmable but by default the bypass voltage range is +12%/– 17% and the bypass frequency range is ± 0.5Hz.
˙ Alarm 11: The UPS is on bypass for any reason. It must be
restarted by display keypad.
˙Alarm 12: This is an alarm for parallel systems. It appears when
some UPS of the parallel system block because the maintenance bypass switch of any unit is switched ON.
˙Alarm 13: This alarm indicates that the CAN BUS #1 fails. This
communication channel is used for remote control.
˙Alarm 14: This alarm indicates that the CAN BUS #2 fails. This
channel is used for data communication between UPS, in a parallel system.
˙Alarm 15: This alarm appears at the estimated end of live of the
battery bank. The revision and replacement of some batteries will be necessary to be done by calling the S.T.S. (Service and Technical Support) department.
47
Representation in display LCD
Alarms
Alarm NO.
Rectifier Overload.
RECTIFIER
1
Inverter Overload.
INVERTER
2
Mains Failure. Battery Low Level.
3
Inverter Voltage Out of Margins.
4
DC Voltage Detected at the Output.
5
Maintenance Bypass. Inverter Not Available.
6
Battery Discharging.
UPS
7
High Temperature. Reduce Output Load.
8
Battery Switch Open. Switch it ON.
9
Bypass Failure. Not Synchronised Inverter.
10
Unit on Bypass. Initialise UPS.
11
Some Unit(s) Blocked due to Maintenance Bypass.
12
CAN BUS 1 Communication Failure.
13
CAN BUS 2 Communication Failure.
14
End of Battery Life.
15
Battery Temperature too High.
16
Battery Test Not Succeeded.
17
Battery Disconnection. Shutdown & Restart.
18
Mains Phase Rotation. UPS Start Disabled.
19
Bypass Phase Rotation. UPS Start Disabled.
20
EEPROM Failure.
77
Input Voltage Wrong. Rectifier Stop.
RECTIFIER
STOPS
21
Rectifier Desaturation. Rectifier Stop.
22
DSP Internal Error. Rectifier Stop.
23
Input Phase Rotation. Rectifier Stop.
24
DC BUS Voltage Wrong. Rectifier Stop.
68
Parallel System Rectifier Stop.
69
Cont. Test Fail Rectifier Stop.
75
Inverter Desaturation. Inverter Stop.
INVERTER
STOPS
25
Inverter Overload. Inverter Stop.
26
Inverter Stopped due to Shutdown.
27
Maintenance Bypass. Inverter Stop.
28
Parallel System Disconnection. Inverter Stop.
29
High Overload. Inverter Stop.
30
Over-temperature. Inverter Stop.
31
Rectifier Overload. Inverter Stop.
32
DSP Internal Error. Inverter Stop.
33
Output Short-circuit. Inverter Stop.
34
Bypass Phase Rotation. Inverter Stop.
35
Inverter Failure/Overload. Inverter Stop.
65
Voltage Ramp Error. Inverter Stop.
67
Parallel System Inverter Stop.
70
Low Battery. UPS Stop.
36
DSP Internal Error. UPS Stop.
UPS
STOPS
37
Pfc., Inv. Stop UPS Stop.
71
Parallel System UPS Stop.
72
Emergency Power Off. No Output Voltage.
BYP
STOPS
38
Output Short-circuit. No Output Voltage.
39
DSP Internal Error. UPS Block All.
40
DC BUS Voltage Wrong. Rectifier Block.
RECTIFIER
BLOCKS
41
Rectifier Blocked. BLK. UPS -> BLK Rectifier.
42
Rectifier Desaturations. Rectifier Block.
43
Voltage Ramp Error. Rectifier Block.
44
DSP Execution Error. Rectifier Block.
45
DSP Internal Error. Rectifier Block.
46
Contactor Test Failure. Rectifier Block.
47
Voltage Ramp Error. Inverter Block.
INVERTER
BLOCKS
48
Output DC Voltage. Inverter Block.
49
Inverter Blocked. BLK. UPS -> BLK Inverter.
50
Inverter Desaturations. Inverter Block.
51
DSP Execution Error. Inverter Block.
52
DSP Internal Error. Inverter Block.
53
Inverter Failure. Inverter Block.
66
UPS Blocked. BLK. Rectifier -> BLK. UPS.
UPS
BLOCKS
54
Internal Initialisation Error. UPS Block (DSP).
55
Internal Execution Error. UPS Block (DSP).
56
UPS Blocked. BLK. Inverter -> BLK. UPS.
57
Internal Communication. UPS Block (DSP).
58
Parallel System Discharging. UPS Block.
59
UPS Over-temperature. UPS Block.
60
Rectifier Overload. UPS Block.
61
Inverter Desaturations. UPS Block.
62
DSP Internal Error. UPS Block.
63
PFC & Inverter Blockage. UPS Block.
64
Parall0. Coms Error UPS Block.
76
Error Coms. Paral. Master Fixed.
PARALLEL
73
Alarm Paral. Sist. Redundancy Lost.
74
Table .5 Alarm list displayed in the LCD panel.
˙Alarm 16: The temperature of battery cabinet (in case of separate
battery cabinet) or battery place (in case of battery are located inside the UPS) is higher than 40ºC.
˙Alarm 17: If battery test (automatic or manual) is finished
unsuccessfully, this alarm will appear.
˙Alarm 18: Two possible reasons:
During the unit start up, a message appears indicating that the battery switch can be switched ON. After some period of time without switching ON, this alarm appears.
When the unit is running under normal conditions, and the battery switch is switched OFF.
48
˙Alarm 19: When the mains is connected during the start-up, a
phase rotation error is detected and the start-up procedure is inhibited.
˙Alarm 20: When the bypass is connected during the start-up, a
bypass phase rotation error is detected and the start-up procedure is inhibited.
˙Alarm 21: This alarm appears when in any phase, the rectifier input
voltage phase to neutral is out of the set margins (+15%/–20% by default) or the rectifier input frequency is out of the set margins (± 0,5Hz by default). Then the rectifier is shut down.
˙Alarm 22: This alarm appears when any IGBT in the rectifier side,
desaturates the number of times programmed by display (50 by default).
˙Alarm 23: This alarm appears when there is a (*) DSP Internal Error
in the rectifier module, shutting down the rectifier immediately. There will be 3 more retries before the rectifier blocking.
˙Alarm 24: When a mains phase rotation error is detected and
under these conditions the rectifier is tried to be turned ON, an input phase rotation alarm appears shutting down the rectifier.
˙Alarm 25: This alarm appears when any IGBT in the inverter side,
desaturates the number of times programmed by display (200 by default).
˙Alarm 26: When the inverter output is overloaded, depending on
the level of this overload, the inverter will be shut down after some time according to the UPS overload curve and this alarm will appear.
˙ Alarm 27: When an external shutdown signal is enabled, the
inverter will shut down appearing this message.
˙ Alarm 28: When the inverter is running and the maintenance
bypass switch is turned ON the inverter shuts down immediately.
˙Alarm 29: This alarm appears when, in a parallel system, one UPS
goes to battery mode. The inverter will shut down.
˙Alarm 30: This message indicates that one UPS is running over
160% of load in a parallel system.
˙Alarm 31: When an over-temperature is detected by the PFC or
inverter temperature sensors, after 1 minute time the inverter will be turned off automatically. If over-temperature condition remains after another 1 minute with the rectifier working, rectifier is also blocked (alarm 60).
˙Alarm 32: When the rectifier is overloaded, depending on the level
of this overload, the inverter will be shut down after some time according to the rectifier overload curve and this alarm will appear. If this overload is still present with the inverter switched off, the rectifier will be blocked after 30’’ and a blocking alarm 61 will appear.
˙Alarm 33: This alarm appears when there is a (*) DSP Internal Error
in the inverter module, shutting down the inverter immediately.
There will be 4 more retries before the inverter blocking.
˙ Alarm 34: This alarm appears when an output short-circuit is
detected limiting the output RMS current up to the set value (150% of nominal current by default). The short-circuit is detected when the output voltage phase to neutral is lower than 8% of nominal voltage. The system will retry twice to restart.
˙Alarm 35: With the inverter is running, if there’s a bypass phase
rotation error, the inverter will shut down.
˙Alarm 36: This alarm appears when there is a (*) DSP Internal Error
in the UPS module, shutting down the UPS immediately. There will be 2 more retries before the UPS blocking.
˙Alarm 37: This alarm describes that on battery mode, the battery
bank reaches the 10.5V/bat. This is the end of backup time, shutting down the UPS.
˙Alarm 38: The EPO (Emergency Power Off) switch is ON. The UPS
and the static bypass are switched off and no AC voltage present at the output anymore.
˙Alarm 39: This alarm appears after 3 times detecting output short-
circuit. Then the UPS and the static bypass are switched off and no AC voltage present at the output anymore.
˙Alarm 40: This alarm appears when there is a (*) DSP Internal Error
in the UPS module, for three times shutting down the UPS. The UPS blocks including the bypass, so no AC voltage present at the output anymore.
˙Alarm 41: This alarm appears when there is one of the following
conditions:
Positive DC bus voltage over 450V.
Positive DC bus voltage less than 325V.
Negative DC bus voltage over –450V (absolute value).
˙Alarm 42: This alarm appears when the UPS is blocked for any reason. This condition blocks also the rectifier.
˙Alarm 43: After 3 times shutting down the rectifier for desaturation
and retry, this alarm will appear indicating rectifier blocked.
˙Alarm 44: If an error in the initial rectifier ramp is detected during
the PFC start up, this alarm will appear blocking also the rectifier.
˙Alarm 45: There is a command from the microprocessor to the DSP,
with no response from the rectifier module of the DSP. The rectifier will block.
˙Alarm 46: After 4 times shutting down the rectifier because of (*)
DSP Internal Error in the rectifier module, this alarm will appear indicating rectifier blocked.
˙Alarm 47: During the start-up there is an input contactor test. If
this test ends unsuccessfully the rectifier will be blocked.
˙Alarm 48: If the output voltage ramp doesn’t work properly during
49
the inverter start up the inverter will be blocked (See Alarm 67).
˙Alarm 49: This alarm appears when there is an offset voltage
higher than 8V, in any phase of the inverter output voltage phase to neutral. Then the inverter will be blocked.
˙Alarm 50: This alarm appears when the UPS is blocked for any
reason. This condition blocks also the inverter.
˙Alarm 51: After 3 times shutting down the inverter for desaturation
and retry, this alarm will appear indicating inverter blocked.
˙Alarm 52: There is a command from the microprocessor to the
DSP, with no response from the inverter module of the DSP. The inverter will block.
˙Alarm 53: After 5 times shutting down the inverter because of (*)
DSP Internal Error in the inverter module, this alarm will appear indicating inverter blocked.
˙Alarm 54: This alarm appears when the rectifier is blocked for
some reasons that can also blocks the UPS.
˙Alarm 55: The alarm appears when the DSP doesn’t response to
the microprocessor during the initial procedure before the start up.
˙Alarm 56: There is a command from the microprocessor to the
DSP, with no response from the UPS module of DSP. The UPS will block.
˙Alarm 57: This alarm appears when the inverter is blocked for
some reasons that can also blocks the UPS.
˙Alarm 58: There is an internal error in the communication channel
between microprocessor and DSP. This condition blocks the UPS.
˙Alarm 59: This alarm appears when, in a parallel system, one UPS
goes to battery mode. After some period of time, the UPS will shut down.
˙Alarm 60: When an over-temperature is detected by the PFC or
inverter temperature sensors, first the inverter will be turned off automatically after 1 minute time (alarm 31). If one minute later the over-temperature is still detected, the UPS will be completely blocked (rectifier also shut-down) and the alarm appears.
˙Alarm 61: When the rectifier is overloaded, depending on the level
of this overload, the inverter will be shut down after some time according to the rectifier overload curve (alarm 32). If this overload is still present with the inverter switched off, the UPS will be completely blocked (rectifier also shut-down) after 30’’, appearing this alarm message.
˙Alarm 62: When any IGBT in the inverter side, desaturates the
number of times programmed by display (200 by default) the inverter blocks. After two more retries this alarm appears indicating UPS blocked.
˙Alarm 63: After 3 times shutting down the UPS because of (*) DSP
Internal Error in the UPS module, this alarm will appear indicating UPS blocked.
˙Alarm 64: If there is a blocking condition for the inverter and also a
blocking condition for the PFC, this alarm appears blocking also the UPS.
˙Alarm 65: This alarm can be activated due to a connection
of a load with high inrush current, or also, if it is detected a wrong transient voltage in the inverter (i.e., if there is a fault in an inverter transistor). In such case, the inverter will be shutdown for while and load will be transferred to bypass immediately. The equipment will retry to start up the inverter several times (see description of the Alarm 66 too).
˙Alarm 66: After several attempts detecting “Inverter Fault/
Overload” (see Alarm 65), the inverter will be blocked permanently,
and output will be transferred to bypass.
˙Alarm 67: The way to start up the inverter is on voltage
ramp mode (rms value from sinewave voltage starts at 0Vrms till reaching its pre-set nominal value, i.e., 230Vrms). If when doing the voltage ramp is detected any fault, the inverter will be shutdown for a while, and it will retry to start it up several times (see description of the Alarm 48 too).
˙Alarm 68:. When a high or low DC bus voltage is detected,
rectifier is shut down for a while, in order to retry to start up later on (see description of Alarm 41 too).
˙Alarm 69: In parallel system, rectifiers from the equipment of
the system connected in parallel can be shutdown, due to the management of system as a whole, therefore this alarm is activated.
˙Alarm 70: In a parallel system, the inverters of the equipment
of the system connected at the output can be shutdown, due to the management of system as a whole, therefore this alarm is activated.
˙Alarm 71: This alarm is displayed when a combined shutdown
of the PFC-rectifier and inverter has been done at the same time
(there are several reasons).
˙Alarm 72: In parallel system, the equipment of the system
connected at the output can be shut down (complete shutdown of the rectifier and inverter), due to the management of system as a whole, therefore this alarm is activated.
˙Alarm 73: In a system with parallel configuration, this alarm is
displayed in one of the equipment (or some) that detect(s) communication errors, due to several reasons (parallel communication cables are disconnected, or wrong connected, or in bad status; wrong configuration of any of the equipment; etc.). Therefore, one the equipment is set as a fix Master of the system, and the rest of the equipment can only be slaves permanently (or till the equipment are shutdown and they will be started up again to test it).
˙Alarm 74: In a parallel system, with N+M configuration, where:
N: nr equipment to size the system according to the maximum permissible load. M: nr redundant equipment in the system. It is equivalent to over
50
sizing the equipment in the system, in order to continue supplying the maximum permissible load without overloading it. Usually, this value is fixed to “1”. The alarm is displayed when the load exceeds the maximum permissible load by N equipment. In this condition, the equipment will not be overloaded individually, meanwhile the load doesn’t exceed the maximum load of N+M equipment. Example: Assuming that a parallel system of 2+1 equipment of 20kVA (N=2, M=1). If the load of the system is lower than 40kVA. Any overload alarm is displayed (if it is not exceeded the individual overload for phase for each equipment). If the load of the system is higher than 40kVA. The alarm 74 of Lost of Redundancy is displayed. If the load of the system is higher than 60kVA. Besides of the alarm 74 Lost of Redundancy, there will also be, at minimum, (among others), the alarm 2 of Inverter overload in all the equipment of the system.
˙Alarm 75: This alarm can be displayed for two reasons:
Input contactor from the equipment faults (it doesn’t close properly). It is shown when the DC bus voltage, it is not kept at certain level when closing such input contactor. The system can retry the contactor test several times (see description of the Alarm 47 too).
˙Alarm 76: After the first error in the parallel system communication,
when one of the equipment has already been chosen as a Fix Master in the system, a second error or break in the communications has been detected by the Slaves equipment, which will be blocked permanently (Rectifier and Inverter are shutdown, output voltage is not supplied to the output of the system), by displaying this alarm.
˙Alarm 77: Error in configuration memory
(*) DSP Internal Error can happen for the following reasons:
Watch Dog failure.
Wrong ADC measured.
Communication errors between DSP and processor.
7.2.6. ‘‘Data Logger’’ level (screen menu 5.0).
˙Screen 5.0 «Data logger»
The first line indicates the inverter runtime from the first unit start-up. This counter accumulates the total inverter running time from the beginning and it’s not possible to reset it.
Pressing the and icons, you can move through the different registers of this historic file. The data logging file can save up to 100
historic registers.
Alarm on and off time In the first row there is information about time and date of alarm activation:
hh: hour of alarm activation
mm: minutes of alarm activation
ss: seconds of alarm activation
dd: day of alarm activation
mm: month of alarm activation
yy: year of alarm activation
In the second row there is information about time and date of deleted alarm.
hh: hour of deleted alarm
mm: minutes of deleted alarm
ss: seconds of deleted alarm
dd: day of deleted alarm
mm: month of deleted alarm
yy: year of deleted alarm
The State for technical service, to know the state of the different parts of the UPS at the moment the registered alarm was activated.
51
8. MAINTENANCE, WARRANTY AND SERVICE.
8.1. BASIC MAINTENANCE GUIDE.
Batteries, fans and capacitors must be replaced at the end of their useful lifetime.
Inside the UPS there are dangerous voltages and metalli
c
parts at very high temperatures, although the UPS is shut­down. The direct contact can cause electrocutions and burns. All the operating, less the battery fuse replacing, must be done by authorized technical staff.
Some internal parts of the UPS (terminals, EMC filters an
d
measurement circuits) are still under voltage during th
e maintenance bypass operating. To cancel all the voltages, the c
ircuit breakers of mains and bypass of the panel board that feeds the UPS and the fuse holders of the battery rack have to be
turned «OFF» / «0».
8.1.1. Battery fuses.
Turning on the battery switch and/or fuse holder «ON» or «I» position, and only after displaying the alarm message «B AT T. SWITCH OPEN, SWITCH IT ON» in the LCD panel.
The battery fuses can only be replaced by ultrafast fu
se
models type aR 660V, of the same size and current used in
the equipment and/or battery module.
8.1.2. Batteries.
The useful lifetime of the batteries depends on the ambient temperature and other factors like the quantity of charging and discharging cycles and the deep discharges done.
The average lifetime is between 3 and 7 years if the ambient temperature is between 10 and 20ºC. To have more information of its status, activate the battery test.
Risk of fire and/or explosion exists if a wrong quantity or
type of batteries is used. Do not dispose the batteries to the fire: they can explode. Do not open and mutilate the batteries: the dumped electrolyte is dangerous for the skin and eyes. It can be toxic.
8.1.3. Fans.
The useful lifetime of the used fans to cool the power circuits depends on the use and environment conditions. It is recommended their preventive replacement by authorized technical staff.
8.1.4. Capacitors.
The useful lifetime of the DC bus capacitors and those ones used in the input and output filtering depends on the use and the environment conditions. It is recommended their preventive replacement by authorized technical staff.
8.2. WARRANT Y CONDITIONS.
.
The limited warranty only applies to those products that you acquire for commercial or industrial use in the normal development of your business.
8.2.1. Covered Product.
Online UPS.
8.2.2. Out of the scope of supply.
Our company is not forced by the warranty if it appreciates that
the defect in the product doesn’t exist or it was caused by a wrong use, negligence, installation and/or inadequate testing, tentative of non-authorized repairing or modification, or any other cause beyond
the foreseen use, or by accident, fire, lightings or other dangers.
Neither it will cover, in any case, compensations for damages or injuries.
52
9. ANNEXES.
9.1. PARTICULAR SPECIFICATIONS, EQUIPMENTS (LV).
Nominal power (kVA)
7.5
10
15
20
30
40
50
60
80
100
Nominal power (kVA)
Depending on the input/output setting and power supply voltage (See chart 9)
Input
Nominal voltage
Single phase 115V, 120V, 127V or 133V
--
Three phase 3x200V, 3x208V, 3x220V or 3x230V (4 wires: 3 phases+ N)
Input voltage range
+ 15% / –20%.
Frequency
50 / 60 Hz ± 5 %.
Total input current distortion
(depending on the quality of input mains)
100 % load: THD-i < 1.5 % ; 50
% load: THD-i < 2.5 % ; 10 %
load: THD-i < 6.0 %
100 % load: THD-i < 1.0 % ; 50 % load:
THD-i < 2.0 % ; 10 % load: THD-i <
5.0 %.
100 % load: THD-i < 1.5 % ; 50 %
load: THD-i < 2.0 % ; 10 % load: THD-
i < 6.0 %
Current limit
High overload: PFC Limit (discharging batteries).
Power factor
0.99 from 10% l
oad
Inverter
Output nominal voltage
Single phase 115V, 120V, 127V or 133V
-
Three phase 3x200V, 3x208V, 3x220V or 3x230V (4 wires: 3 phases + N)
(*) Output power fac tor
0.9 for three phase/three phase setting. 0.8 for L, M and N settings
0.9
Accuracy
Static: ± 1 %. Dynamic: ± 2 % (step loads 100-0-100 %)
Output frequency
50 or 60 Hz synchronized ± 5 Hz. Free running± 0.05 %
Maximum slew rate
± 1 Hz/s
Output wave shape
Sinewave .
Total output voltage harmonic distortion
Linear load: THD-v < 0.5 %. Ref. non-linear load (EN-62040-3): THD-v < 1.5 %
Phase shifting
120 ± 1 % (balanced load). 120 ± 2 % (unbalanced load of 50 % )
Dynamic response time
10 ms. till 98 % of the static value
(**) Permissible overload
125 % for 10 min., >125.. 135 % for 5 min., >135.. 150 % for 1 min., > 150 % for 20 ms.
Permissible crest factor
3.4 to 1
3.2 to 1
2.8 to 1
3.2 to 1
3 to 1
Permissible power fac tor
0.7 leading to 0.7 lagging
Unbalanced output voltage (100 % unbalanced load)
< 1 %
Current limit
High overload, short-circuit: RMS voltage limit. High current crest factor: Peak voltage limit
E
fficiency on battery mode (100% linear load) (%)
94.6
94.8
95.3
95.6
95.9
96.4
96.1
95.9
96.4
STATIC BYPASS
Type
Solid state(SCR)
Bypass line
Common. Separate as an option (B)
Nominal voltage
Single phase 115V, 120V, 127V or 133V
-
Three phase 3x200V, 3x208V, 3x220V or 3x230V (4 wires: 3 phases + N)
Voltage range
Preset +12 % (adjustable between +20... +5%) / –15% (adjustable between –25... –5%
Voltage hysteresis
± 2 % as regards the bypass voltage range. In a standard equipment is +10 /–13%
Frequency
50 or 60 Hz
Frequency range
± 5 Hz (selectable between 0.5 - 1.0 - 2 and 5.0 Hz)
Frequency hysteresis
1 Hz as regards the frequency range (selectable among 0.2 - 0.5 - 1.0 and 2.0 Hz)
Activation criteria
Controlled by microprocessor
Transference time
Nil, less in Smart Eco-mode < 3ms
Permissible overload
400 % for 10 s
Transference to bypass
Immediately, for overloads over 150 %
Re-transference
Automatic after alarm cancelling
Efficiency on Smart Eco-mode
95.5
96.0
97.4
97.8
98.0
98.4
98.0
MANUAL BYPASS (maintenance)
Type
Make before break .
Nominal voltage
Single phase 115V, 120V, 127V or 133V
-
Three phase 3x200V, 3x208V, 3x220V or 3x230V (4 wires: 3 phases + N)
Frequency
50 / 60 Hz.
GENERAL
Total efficiency (100% linear load) (%)
89.5
90
91
91.5
92
93,0
92.5
92
93
BATTERIES
Quantity
38
36
40
36
(***) Type
Pb Ca
Floating voltage per battery
13.65 V at 20ºC
Compensation of the battery floating voltage
Adjustable (preset to –18 mV/ºC)
53
Nominal power (kVA)
7.5
10
15
20
30
40
50
60
80
100
Nominal power (kVA)
Depending on the input/output setting and power supply voltage (See chart 9)
Capacity (Ah)
7
12
18
26
Standard charging current (Cx0,2) (A)
1.4
2.4
3.6
5.2
Battery terminal torque
According to battery manufacturer
Fitted in the same UPS cabinet
YES
NO
DIMENSIONS AND WEIGHTS FOR UPS CONFIGURATIONS WITH STANDARD BACK UP TIME
Quantity of cabinets
1 (UPS + batteries)
1 (UPS) / 1 (batteries)
Maximum dimensions(mm) (Depth x Width x Height)
UPS+ / UPS+ B1
770x450x1100
875x590x1320
850x900x1900
UPS+ B / UPS+ B B1
875x590x1320
875x870x1320
850x1225x1900
Batteries
-
770x450x1100
1050x650x1320
850x1300x1900
Casters without brake. Equipment / batteries
YES / -
YES / YES
YES / NO
NO / NO
Cabinet weight (kg)
UPS+ B1
102
105
150
175 - - - - - -
UPS+ B B1
104
107
153
178 - - - - - -
UPS+
212
215
310
400
185
265
290
290
540
550
UPS+ B
214
217
313
403
190
275
310
310
570
580
External batteries
- - - - 510
1020
1020
1020
1655
1690
Table 6. Technical
specifications
for equipment with (LV) voltages.
NOTE: When temperature is above 30°C, the output power will be derated. The output power is derated to 90% at 31°C -35°C
and 80% at 36°C -40°C.
9.2. TECHNICAL SPECIFICATIONS, EQUIPMENTS (HV).
Nominal power (kVA)
7.5
10
15
20
30
40
50
60
80
100
120
160
200
Nominal power (kVA)
Depending on the input/output setting and power supply voltage (See chart 9)
INPUT
Nominal voltage
Single phase 220V, 230V or 240V
-
Three phase 3x380V, 3x400V or 3x415V (4 wires: 3 phases + N)
Input voltage range
+ 15% / –20%
Frequency
50 or 60 Hz ± 5 %
Total input current distortion (depending on the quality of input mains)
100 % load: THD-i < 1.5 %
50 % load: THD-i < 2.5 % 10 % load: THD-i < 6.0 %
100 % load: THD-i < 1.0 %
50 % load: THD-i < 2.0 % 10 % load: THD-i < 5.0 %
100 % load: THD-i < 1.5 %
50 % load: THD-i < 2.0 % 10 % load: THD-i < 6.0 %
Current limit
High overload: PFC limit (discharging batteries)
Power factor
0.99 from 10% load
INVERTER
Output nominal voltage
Single phase 220V, 230V or 240V
-
Three phase 3x380V, 3x400V or 3x415V (4 wires: 3 phases + N)
(*) Output power factor
0.9 for three phase/three phase setting. 0.8 for L, M and N settings
0.9
Accuracy
Static: ± 1 %. Dynamic: ± 2 % (step loads 100-0-100 %)
Output frequency
50 or 60 Hz synchronized ± 5 Hz. Free running ± 0.05 %
Maximum slew rate
± 1 Hz/s
Output wave shape
Sinewave
Total output voltage harmonic distortion
Linear load: THD-v < 0.5 %. Ref. non-linear load (EN-62040-3): THD-v < 1.5 %
Phase shifting
120 ± 1 % (balanced load). 120 ± 2 % (unbalanced load of 50 % )
Dynamic response time
10 ms. at 98 % of the static value
(**) Permissible overload
125 % for 10 min., >125.. 135 % for 5 min., >135.. 150 % for 1 min., > 150 % for 20 ms.
Permissible crest factor
3.4 to 1
3.2 to 1
2.8 to 1
3.2 to 1
3 to 1
Permissible power factor
0.7 leading to 0.7 lagging
U
nbalanced output voltage (100 % unbalanced load) < 1 %
Current limit
High overload, short-circuit: RMS voltage limit. High current crest factor: Peak voltage limit
Efficiency on battery mode (100% linear load) (%)
94.3
94.5
95.0
95.3
95.9
96.2
96.3
96.4
96.9
96.5
96.4
96.8
96.9
STATIC BYPASS
Type
Solid state
Bypass line
Common. Separate as an option (B)
Nominal voltage
Single phase 220V, 230V or 240V
-
Three phase 3x380V, 3x400V or 3x415V (4 wires: 3 phases + N)
Voltage range
Preset +12 % (adjustable between +20... +5%) / –15% (adjustable between –25... –5%
Voltage hysteresis
± 2 % as regards to bypass voltage range. In a standard equipment is of +10 /–13%
Frequency
50 or 60 Hz
Frequency range
± 5 Hz (selectable among 0.5 - 1.0 - 2 and 5.0 Hz)
Frequency hysteresis
1 Hz as regards the frequency range (selectable among 0.2 - 0.5 - 1.0 and 2.0 Hz)
Activation criteria
Controlled by microprocessor
Transference time
Nil, less in Smart Eco-mode < 3ms
54
Model
Voltage (V)
Power (kVA / kW)
UPS-7.5
«LV»
3x200.3x230 V (115.
133 V in single phase)
7,5 / 6,75
UPS-10
10 / 9
UPS-15
15 / 13,5
UPS-20
20 / 18
UPS-30
30 / 27
UPS-40
40 / 36
UPS-50
50 / 45
UPS-60
60 / 54
UPS-80
80 / 72
UPS-100
100 / 90
UPS-10
«HV»
3x380. 3x415 V (220.
240 V in single phase)
10 / 9
UPS-15
15 / 13,5
UPS-20
20 / 18
UPS-30
30 / 27
UPS-40
40 / 36
UPS-60
60 / 54
UPS-80
80 / 72
UPS-100
100 / 90
UPS-120
120 / 108
UPS-160
160 / 144
UPS-200
200 / 180
Table
8.
Powers according to
mo
del, configura
tion
and opera
ting
voltage
Nominal power (kVA)
7.5
10
15
20
30
40
50
60
80
100
120
160
200
Nominal power (kVA)
Depending on the input/output setting and power supply voltage (See chart 9)
Permissible overload
400 % for 10 s -
Transference to bypass
Immediate, for overloads higher than 150 %
Re-transference
Automatic after alarm cancelling
Efficiency on Smart Eco-mode
95
95.5
96
97.4
97.8
98
98.4
98
MANUAL BYPASS (MAINTENANCE)
Type
Make before break
Nominal voltage
Single phase 220V, 230V or 240V
-
Three phase 3x380V, 3x400V or 3x415V (4 wires: 3 phases + N)
Frequency
50 or 60 Hz
GENERAL
Total efficiency (100% linear load) (%)
91.0
91.5
92.0
93.0
93.5
94
95
94.5
94.0
95.0
BATTERIES
Quantity
31 + 31
(***) Type
Pb Ca
Floating voltage per battery
13.65 V at 20ºC
Compensation of the battery floating voltage
Adjustable (Preset to –18 mV/ºC)
Capacity (Ah)
4.5
9
12
2x12= 24
40
65
80
Standard charging current (Cx0,2) (A)
0.9
1.8
2.4
4.8
8.0
13
16
Battery terminal torque
According to battery manufacturer
Fitted in the same UPS cabinet
YES
NO
DIMENSIONS AND WEIGHTS FOR UPS CONFIGURATIONS WITH STANDARD BACK UP TIME
Quantity of cabinets
1 (UPS + batteries)
1 (UPS) / 1 (batteries)
Maximum
dimensions(mm) (Depth x Width x Height)
UPS+ / UPS+ B1
770x450x110
875x590x1320
850x900x1900
UPS+ B / UPS+ B B1
875x590x1320
875x870x1320
850x1225x1900
Batteries
-
770x450x1100
1050x650x1320
850x1300x1900
Casters without brake. Equipment / batteries
YES / -
YES / YES
YES / NO
NO / NO
Cabinet weight (kg)
UPS+ B1
100
100
102
105
150
175 - - - - - -
-
UPS+ B B1
102
102
104
107
153
178 - - - - - -
-
UPS+
210
210
212
215
310
400
185
185
265
290
290
540
550
UPS+ B
212
212
214
217
313
403
190
190
275
310
310
570
580
External batteries
- - - - - - 510
510
1020
1020
1020
1655
1690
Table 7. Technical specifications of equipment with (HV) voltage.
NOTE: When temperature is above 30°C, the output power will be derated. The output power is derated to 90% at 31°C -35°C
and 80% at 36°C -40°C.
Additional informations referred to charts 7 and 8:
UPSs up to 20 kVA (LV) / 40 kVA (HV) with standard back up time are supplied in only one cabinet, batteries included. For extended back up times and/or higher power rates, the UPS and batteries are sup- plied in separate cabinets.
(*) P.F. 0.9 is only available in III / III configurations up to
60 kVA (LV) / 120 kVA (HV). Rest of configurations (L, M or N) and power range rate, P.F. 0.8.
(**) Permissible overload per phase or total overload at
P.F. 0.8.
(***) Batteries fitted in as standard are Pb-Ca type.
As an option Ni-Cd batteries can be supplied, fitted in a separate cabinet or rack.
It is also possible to have a common battery set of Pb-Ca or Ni-Cd type fitted in a cabinet or rack, for two equipments in parallel.
UPS-B Equipment with separate bypass line. UPS-B B1 Equipment with separate bypass line, neither
batteries nor accessories (bolts, cables,... ).
55
9.2. GLOSSARY.
AC.- It is nominated as alternating current to the electrical current in which the magnitude and direction varies in a cyclic way. The most common wave shape of the alternating current is sinewave, because the energy transmission is better. Neverthe- less, some applications could need other period wave shapes, like triangular or square.
Bypass.- Manual or automatic, it is the physical junction between the input and the output electric device.
DC.- The direct current is the continuous electron flow through a cable between two points with different potential. Unlike the alternating current, in direct current the electrical loads always flow in the same direction from the highest potential point to the lowest one. Although, usually the direct current is identified with the con- stant current (for example the one supplied by the battery), it is continuous any current that always maintain the polarity.
DSP.- It is the acronym of Digital Signal Processor.A DSP is a system based on a processor or microprocessor that has instructions in it, a hardware and an optimized software to develop applications where numerical operations are needed with very fast speed. Due to this, it is very useful to process ana- logical signals in real time: in a system that runs in this way (real time) samples are received, usually coming from an analogical/ digital converter(ADC).
Power factor.- It is defined as power factor, p.f., of an alternating current circuit, as the ratio between the active power, P, and the apparent power, S, or as the cosines of the angle that make the current and voltage vectors, designating as cos , being j the value of that angle.
GND.- The term ground, as its name states, refers to the potential of the earth surface.
IGBT.- The Insulated Gate Bipolar Transistor is a semiconductor device that is used as a controlled switch in power electronic circuits. This device has the feature of the gate signal of the effect field transistors with the capacity of high current and low voltage saturation of the bipolar transistor, combining an isolated FET gate for the input and a bipolar transistor as switch in a single device. The triggering circuit of the IGBT is as the MOSFET one, while the driving features are like the BJT.
Interface.- In electronic, telecommunications and hardware, an interface (electronic) is the port (physical circuit) through which are sent or received signals from a system or subsystems toward others.
kVA.-
The
voltampere
is the unit of the
apparent power
in electrical current. In direct current is almost equal to the real power but in alternating current can defer depending on the power factor.
LCD.- LCD acronym of Liquid Crystal Display, device invented by Jack Janning, who was employee of NCR. It is an electric system of data presentation based on 2 transparent conductor layers and in the middle a special crystal liquid that have the capacity to orientate the light when trespassing.
LED.- LED acronym of Light Emitting Diode, is a semiconductor device (diode) that emits light almost monochrome with a very narrow spectrum, it means, when it is direct polarized and it is crossed by an electric current. The color, (wave longitude), depends on the semiconductor material used in its construction, being able to vary from the ultraviolet one, going through the
visible spectrum light, to the infrared, receiving these last ones the denomination of IRED (Infra Red Emitting Diode).
Circuit breaker.- A circuit breaker or switch, is a device ready to break the electrical current of a circuit when it overcomes the maximum set values.
On-Line mode.- Regarding to an equipment, it is on line when it is connected to the system, and it is in operation, and usually has its power supply turned on.
Inverter.- An inverter, is a circuit used to convert direct current into alternating current. The function of an inverter is to change an input voltage of direct current into a symmetrical output voltage of alternating current, with the required magnitude and frequency by the user or the designer.
Rectifier.- In electronic, a rectifier is the element or circuit that allows to convert the alternating current into direct current. This is done by rectifier diodes, which can be solid state semiconductors, vacuum or gassy valves as the mercury vapour. Depending on the features of the alternating current power supply used, it is classified as single phase, when they are fed by a single phase electrical mains, or three phase when they are fed by the three phases. Depending on the rectification type, they can be half wave, when only one of the current semi­cycles is used, or full wave, where both semi-cycles are used.
Relay.- The relay(in French relais, relief) is an electromechanical device that works as a switch controlled by an electric circuit where, through an electromagnet, a set of contacts are moved and it allows to open or to close other independent electric circuit.
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