Voltronic Power Galleon II 3P User Manual

3/3 30K~40K Online UPS

Uninterruptible Power Supply System

Version: 1.0

User Manual

Please comply with all warnings and operating

instructions in this manual strictly. Save this

manual properly and read carefully the following

instructions before installing the unit. Do not

operate this unit before reading through all

safety information and operating instructions

carefully.

Table of Contents

1. SAFETY AND EMC INSTRUCTIONS ........................................................................................................................... 1

1-1. TRANSPORTATION AND STORAGE ................................................................................................................................... 1

1-2. PREPARATION ................................................................................................................................................................ 1

1-3. INSTALLATION ................................................................................................ ................................ ............................... 1

1-4. CONNECTION WARNINGS .................................................................................................................................... 2

1-5. OPERATION ................................................................................................................................................................... 3

1-6. STANDARDS ................................................................................................................................................................... 3

2. INSTALLATION AND OPERATION ............................................................................................................................. 4

2-1. UNPACKING AND INSPECTION......................................................................................................................................... 4

2-2. REAR PANEL VIEW ......................................................................................................................................................... 4

2-3. SINGLE UPS INSTALLATION ........................................................................................................................................... 6

2-4. UPS INSTALLATION FOR PARALLEL SYSTEM .................................................................................................................... 8

2-5. SOFTWARE INSTALLATION .............................................................................................................................................. 8

3. OPERATIONS ................................................................................................ ................................ ................................... 9

3-1. BUTTON OPERATION ...................................................................................................................................................... 9

3-2. LED INDICATORS AND LCD PANEL ................................................................................................................................. 9

3-3. AUDIBLE ALARM ................................ ................................................................................................ .......................... 11

3-4. SINGLE UPS OPERATION ............................................................................................................................................. 11

3-5. PARALLEL OPERATION (ONLY FOR THE PARALLEL MODELS) ............................................................................................ 14

3-6. ABBREVIATION & MEANING IN LCD DISPLAY ................................................................................................................ 15

3-7. LCD SETTING ............................................................................................................................................................. 16

3-8. OPERATING MODE/STATUS DESCRIPTION .................................................................................................................... 21

3-9. FAULT CODE ............................................................................................................................................................... 27

3-10.WARNING INDICATOR ................................................................................................................................................ 27

3-11.WARNING CODE ......................................................................................................................................................... 28

4. TROUBLE SHOOTING ................................................................................................................................................. 29

5. STORAGE AND MAINTENANCE ............................................................................................................................... 31

5-1. STORAGE .................................................................................................................................................................... 31

5-2. MAINTENANCE ............................................................................................................................................................. 31

6. SPECIFICATIONS .......................................................................................................................................................... 32

1

1. Safety and EMC instructions

Please read carefully the following user manual and the safety instructions before installing the unit or using
the unit!

1-1. Transportation and Storage

Please transport the UPS system only in the original package to protect against shock and

impact.

The UPS must be stored in the room where it is ventilated and dry.

1-2. Preparation

Condensation may occur if the UPS system is moved directly from cold to warm environment.
The UPS system must be absolutely dry before being installed. Please allow at least two hours for the
UPS system to acclimate the environment.

Do not install the UPS system near water or in moist environments.

Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.

Do not block ventilation holes in the UPS housing.

1-3. Installation

Do not connect appliances or devices which would overload the UPS (e.g. big motor-type
equipment)) to the UPS output sockets or terminal.

Place cables in such a way that no one can step on or trip over them.

Do not block air vents in the housing of UPS. The UPS must be installed in a location with good
ventilation. Ensure enough space on each side for ventilation.

UPS has provided earthed terminal, in the final installed system configuration, equipotential
earth bonding to the external UPS battery cabinets.

The UPS can be installed only by qualified maintenance personnel.

An appropriate disconnect device as short-circuit backup protection should be provided in the
building wiring installation.

An integral single emergency switching device which prevents further supply to the load by the
UPS in any mode of operation should be provided in the building wiring installation.

Connect the earth before connecting to the building wiring terminal.

Installation and Wiring must be performed in accordance with the local electrical laws and
regulations.

2

1-4. Connection Warnings

 There is no standard backfeed protection inside, please isolate the UPS before working according to

this circuit. The isolation device must be able to carry the UPS input current.

• This UPS should be connected with TN earthing system

• The power supply for this unit must be three-phase rated in accordance with the equipment nameplate.

It also must be suitably grounded

• Use of this equipment in life support applications where failure of this equipment can reasonably be

expected to cause the failure of the life support equipment or to significantly affect its safety or

effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic

mixture with air, oxygen or nitrous oxide.

• Connect your UPS power module’s grounding terminal to a grounding electrode conductor.

• The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS

is not connected to an AC supply.

Before working on this circuit

- Isolate Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all

terminals including the protective earth.

Risk of Voltage Backfeed

3

1-5. Operation

Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any
time since this would cancel the protective earth of the UPS system and of all connected loads.

The UPS system features its own, internal current source (batteries). The UPS output sockets or
output terminal blocks may be electrically live even if the UPS system is not connected to the building
wiring outlet.

In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the
mains.

Ensure that no liquid or other foreign objects can enter into the UPS system.

The UPS can be operated by any individuals with no previous experience.

1-6. Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission...............................:IEC/EN 62040-2

Category C3

Radiated Emission..................................:IEC/EN 62040-2

Category C3

*EMS

ESD.........................................................:IEC/EN 61000-4-2

Level 4

RS........................................................ ...:IEC/EN 61000-4-3

Level 3

EFT......................................................... :IEC/EN 61000-4-4

Level 4

SURGE................................................... :IEC/EN 61000-4-5

Level 4

CS........................................................... :IEC/EN 61000-4-6

Level 3

Power-frequency Magnetic field.............. :IEC/EN 61000-4-8

Level 4

Low Frequency Signals............................:IEC/EN 61000-2-2

Warning: This is a product for commercial and industrial application in the
second environment-installation restrictions or additional measures may be
needed to prevent disturbances.

4

2. Installation and Operation

There are two different types of online UPS: standard and long-run models. Please refer to the following
model table.

Model

Type

Model

Type

30K

Standard

model

30KL

Long-run

model

40K

40KL

We also offer optional parallel function for these two types by request. The UPS with parallel function is
called as “Parallel model”. We have described detailed installation and operation of Parallel Model in the
following chapter.

2-1. Unpacking and Inspection

Unpack the package and check the package contents. The shipping package contains:

● One UPS

● One user manual

● One monitoring software CD

● One RS-232 cable (option)

● One USB cable

● One parallel cable (only available for parallel model)

● One share current cable (only available for parallel model)

NOTE: Before installation, please inspect the contents. Be sure that nothing inside the package is damaged
during transportation. Do not turn on the device and notify the carrier and dealer immediately if there is any
damage or shortage of some parts. Please keep the original package in a safe place for future use.

2-2. Rear Panel View

Diagram 1: 30KL Rear Panel Diagram 2: 40KL Rear Panel

5

Diagram 3: 30K Rear Panel Diagram 4: 40K Rear Panel

Diagram 5: 30KL/ 40KL Diagram 6: 30K/40K Input/output

Input/Output Terminal Terminal

1. RS-232 communication port

2. USB communication port

3. Emergency power off function connector (EPO connector)

4. Share current port (only available for parallel model)

6

5. Parallel port (only available for parallel model)

6. Intelligent slot

7. External battery terminal (Only available for long-run model)

8. Line input circuit breaker

9. Maintenance bypass switch (option)

10. Input/Output terminal

11. Output grounding terminal

12. Output terminal: connect to mission-critical loads

13. Line input terminal

14. Input Grounding terminal

2-3. Single UPS Installation

Installation and wiring must be performed in accordance with the local electric laws/regulations and the
following instructions must be executed by professional personnel.

1) Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid

the hazards of electric shock or fire.

NOTE: Do not use the wall receptacle as the input power source for the UPS when its rated current is less
than the UPS’s maximum input current. Otherwise, the receptacle may be burned and destroyed.

2) Switch off the mains switch in the building before installation.

3) Turn off all the connected devices before connecting to the UPS.

4) Prepare wires based on the following table:

Model

Wiring spec (AWG)

Input(Ph)

Output(Ph)

Neutral

Battery

Ground

30K 8 8 4

4

30KL 8 8 4 4

4

40K 7 7 4

4

40KL 7 7 4 4

4

NOTE 1: The cable for 30K/30KL should be able to withstand over 63A current. It is recommended to
use AWG 8 or thicker wire for Phase and AWG 4 or thicker wire for Neutral for safety and efficiency.

NOTE 2: The cable for 40K/40KL should be able to withstand over 80A current. It is recommended to
use AWG 7 or thicker wire for Phase and AWG 4 or thicker wire for Neutral for safety and efficiency.

NOTE 3: The selections for color of wires should be followed by the local electrical laws and
regulations.

5) Remove the cover of the terminal block on the rear panel of UPS. Then connect the wires according to

the following terminal block diagrams: (Connect the earth wire first when making wire connection.
Disconnect the earth wire last when making wire disconnection!)

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Terminal block wiring diagram

NOTE 1: Make sure that the wires are connected tightly with the terminals.

NOTE 2: Please install the output breaker between the output terminal and the load and the breaker

should be qualified to leakage current protective function if necessary.

6) Put the cover of terminal block back to the rear panel of the UPS.

Warning: (Only for standard model)

● Make sure the UPS is OFF before installation. The UPS should not be turned on during wiring connection.

●Do not try to modify the standard model to the long-run model. Particularly, do not try to connect the

standard internal battery to the external battery. The battery type and voltage may be different. If
connected together, they maybe cause the hazard of electric shock or fire!

Warning: (Only for long-run model)

● Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If
not, please install it carefully. Switch off the battery breaker before installation.

NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.

● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the

numbers of the battery pack, please make sure you modify the setting simultaneously. Wrong battery
connection may cause permanent damage of the UPS. Make sure the voltage of the battery pack is
correct.

● Pay highly attention to the polarity marked on external battery terminal block, and make sure the correct
battery polarity is connected. Wrong connection may cause permanent damage of the UPS.

● Make sure the protective earth ground wiring is correct. The specification of wire current, color, position,
connection and conductance reliability should be checked carefully.

● Make sure the utility input & output wiring is correct. The specification of wire current, color, position,
connection and conductance reliability should be checked carefully. Make sure the L/N site is correct, not
reverse and short-circuited.

8

2-4. UPS Installation for Parallel System

If the UPS is only available for single operation, you may skip this section to the next.

1) Install and wires the UPSs according to the section 2-3.

2) Connect the output wires of each UPS to an output breaker.

3) Connect all output breakers to a major output breaker which will be directly connected to the loads.

4) Each UPS is connected to an independent battery pack.

5) Refer to the following wiring diagram:

Wiring diagram of parallel system

2-5. Software Installation

For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.