Voltronic Power Galleon II 3P User Manual

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3/3 30K~40K Online UPS

Uninterruptible Power Supply System

Version: 1.0

User Manual

Please comply with all warnings and operating

instructions in this manual strictly. Save this

manual properly and read carefully the following

instructions before installing the unit. Do not

operate this unit before reading through all

safety information and operating instructions

carefully.

Table of Contents

1. SAFETY AND EMC INSTRUCTIONS ........................................................................................................................... 1

1-1. TRANSPORTATION AND STORAGE ................................................................................................................................... 1

1-2. PREPARATION ................................................................................................................................................................ 1

1-3. INSTALLATION ................................................................................................ ................................ ............................... 1

1-4. CONNECTION WARNINGS .................................................................................................................................... 2

1-5. OPERATION ................................................................................................................................................................... 3

1-6. STANDARDS ................................................................................................................................................................... 3

2. INSTALLATION AND OPERATION ............................................................................................................................. 4

2-1. UNPACKING AND INSPECTION......................................................................................................................................... 4

2-2. REAR PANEL VIEW ......................................................................................................................................................... 4

2-3. SINGLE UPS INSTALLATION ........................................................................................................................................... 6

2-4. UPS INSTALLATION FOR PARALLEL SYSTEM .................................................................................................................... 8

2-5. SOFTWARE INSTALLATION .............................................................................................................................................. 8

3. OPERATIONS ................................................................................................ ................................ ................................... 9

3-1. BUTTON OPERATION ...................................................................................................................................................... 9

3-2. LED INDICATORS AND LCD PANEL ................................................................................................................................. 9

3-3. AUDIBLE ALARM ................................ ................................................................................................ .......................... 11

3-4. SINGLE UPS OPERATION ............................................................................................................................................. 11

3-5. PARALLEL OPERATION (ONLY FOR THE PARALLEL MODELS) ............................................................................................ 14

3-6. ABBREVIATION & MEANING IN LCD DISPLAY ................................................................................................................ 15

3-7. LCD SETTING ............................................................................................................................................................. 16

3-8. OPERATING MODE/STATUS DESCRIPTION .................................................................................................................... 21

3-9. FAULT CODE ............................................................................................................................................................... 27

3-10.WARNING INDICATOR ................................................................................................................................................ 27

3-11.WARNING CODE ......................................................................................................................................................... 28

4. TROUBLE SHOOTING ................................................................................................................................................. 29

5. STORAGE AND MAINTENANCE ............................................................................................................................... 31

5-1. STORAGE .................................................................................................................................................................... 31

5-2. MAINTENANCE ............................................................................................................................................................. 31

6. SPECIFICATIONS .......................................................................................................................................................... 32

1. Safety and EMC instructions

Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!

1-1. Transportation and Storage

Please transport the UPS system only in the original package to protect against shock and

impact.

The UPS must be stored in the room where it is ventilated and dry.

1-2. Preparation

Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to acclimate the environment.

Do not install the UPS system near water or in moist environments.

Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.

Do not block ventilation holes in the UPS housing.

1-3. Installation

Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)) to the UPS output sockets or terminal.

Place cables in such a way that no one can step on or trip over them.

Do not block air vents in the housing of UPS. The UPS must be installed in a location with good ventilation. Ensure enough space on each side for ventilation.

UPS has provided earthed terminal, in the final installed system configuration, equipotential earth bonding to the external UPS battery cabinets.

The UPS can be installed only by qualified maintenance personnel.

An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation.

An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation.

Connect the earth before connecting to the building wiring terminal.

Installation and Wiring must be performed in accordance with the local electrical laws and regulations.

1-4. Connection Warnings

 There is no standard backfeed protection inside, please isolate the UPS before working according to

this circuit. The isolation device must be able to carry the UPS input current.

• This UPS should be connected with TN earthing system

• The power supply for this unit must be three-phase rated in accordance with the equipment nameplate.

It also must be suitably grounded

• Use of this equipment in life support applications where failure of this equipment can reasonably be

expected to cause the failure of the life support equipment or to significantly affect its safety or

effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic

mixture with air, oxygen or nitrous oxide.

• Connect your UPS power module’s grounding terminal to a grounding electrode conductor.

• The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS

is not connected to an AC supply.

Before working on this circuit

- Isolate Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all

terminals including the protective earth.

Risk of Voltage Backfeed

1-5. Operation

Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earth of the UPS system and of all connected loads.

The UPS system features its own, internal current source (batteries). The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet.

In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains.

Ensure that no liquid or other foreign objects can enter into the UPS system.

The UPS can be operated by any individuals with no previous experience.

1-6. Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission...............................:IEC/EN 62040-2

Category C3

Radiated Emission..................................:IEC/EN 62040-2

Category C3

*EMS

ESD.........................................................:IEC/EN 61000-4-2

Level 4

RS........................................................ ...:IEC/EN 61000-4-3

Level 3

EFT......................................................... :IEC/EN 61000-4-4

Level 4

SURGE................................................... :IEC/EN 61000-4-5

Level 4

CS........................................................... :IEC/EN 61000-4-6

Level 3

Power-frequency Magnetic field.............. :IEC/EN 61000-4-8

Level 4

Low Frequency Signals............................:IEC/EN 61000-2-2

Warning: This is a product for commercial and industrial application in the second environment-installation restrictions or additional measures may be needed to prevent disturbances.

2. Installation and Operation

There are two different types of online UPS: standard and long-run models. Please refer to the following model table.

Model

Type

Model

Type

30K

Standard

model

30KL

Long-run

model

40K

40KL

We also offer optional parallel function for these two types by request. The UPS with parallel function is called as “Parallel model”. We have described detailed installation and operation of Parallel Model in the following chapter.

2-1. Unpacking and Inspection

Unpack the package and check the package contents. The shipping package contains:

● One UPS

● One user manual

● One monitoring software CD

● One RS-232 cable (option)

● One USB cable

● One parallel cable (only available for parallel model)

● One share current cable (only available for parallel model)

NOTE: Before installation, please inspect the contents. Be sure that nothing inside the package is damaged during transportation. Do not turn on the device and notify the carrier and dealer immediately if there is any damage or shortage of some parts. Please keep the original package in a safe place for future use.

2-2. Rear Panel View

Diagram 1: 30KL Rear Panel Diagram 2: 40KL Rear Panel

Diagram 3: 30K Rear Panel Diagram 4: 40K Rear Panel

Diagram 5: 30KL/ 40KL Diagram 6: 30K/40K Input/output

Input/Output Terminal Terminal

1. RS-232 communication port

2. USB communication port

3. Emergency power off function connector (EPO connector)

4. Share current port (only available for parallel model)

5. Parallel port (only available for parallel model)

6. Intelligent slot

7. External battery terminal (Only available for long-run model)

8. Line input circuit breaker

9. Maintenance bypass switch (option)

10. Input/Output terminal

11. Output grounding terminal

12. Output terminal: connect to mission-critical loads

13. Line input terminal

14. Input Grounding terminal

2-3. Single UPS Installation

Installation and wiring must be performed in accordance with the local electric laws/regulations and the following instructions must be executed by professional personnel.

1) Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid

the hazards of electric shock or fire.

NOTE: Do not use the wall receptacle as the input power source for the UPS when its rated current is less than the UPS’s maximum input current. Otherwise, the receptacle may be burned and destroyed.

2) Switch off the mains switch in the building before installation.

3) Turn off all the connected devices before connecting to the UPS.

4) Prepare wires based on the following table:

Model

Wiring spec (AWG)

Input(Ph)

Output(Ph)

Neutral

Battery

Ground

30K 8 8 4

30KL 8 8 4 4

40K 7 7 4

40KL 7 7 4 4

NOTE 1: The cable for 30K/30KL should be able to withstand over 63A current. It is recommended to use AWG 8 or thicker wire for Phase and AWG 4 or thicker wire for Neutral for safety and efficiency.

NOTE 2: The cable for 40K/40KL should be able to withstand over 80A current. It is recommended to use AWG 7 or thicker wire for Phase and AWG 4 or thicker wire for Neutral for safety and efficiency.

NOTE 3: The selections for color of wires should be followed by the local electrical laws and regulations.

5) Remove the cover of the terminal block on the rear panel of UPS. Then connect the wires according to

the following terminal block diagrams: (Connect the earth wire first when making wire connection. Disconnect the earth wire last when making wire disconnection!)

Terminal block wiring diagram

NOTE 1: Make sure that the wires are connected tightly with the terminals.

NOTE 2: Please install the output breaker between the output terminal and the load and the breaker

should be qualified to leakage current protective function if necessary.

6) Put the cover of terminal block back to the rear panel of the UPS.

Warning: (Only for standard model)

● Make sure the UPS is OFF before installation. The UPS should not be turned on during wiring connection.

●Do not try to modify the standard model to the long-run model. Particularly, do not try to connect the

standard internal battery to the external battery. The battery type and voltage may be different. If connected together, they maybe cause the hazard of electric shock or fire!

Warning: (Only for long-run model)

● Make sure a DC breaker or other protection device between UPS and external battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.

NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.

● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the

numbers of the battery pack, please make sure you modify the setting simultaneously. Wrong battery connection may cause permanent damage of the UPS. Make sure the voltage of the battery pack is correct.

● Pay highly attention to the polarity marked on external battery terminal block, and make sure the correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS.

● Make sure the protective earth ground wiring is correct. The specification of wire current, color, position, connection and conductance reliability should be checked carefully.

● Make sure the utility input & output wiring is correct. The specification of wire current, color, position, connection and conductance reliability should be checked carefully. Make sure the L/N site is correct, not reverse and short-circuited.

2-4. UPS Installation for Parallel System

If the UPS is only available for single operation, you may skip this section to the next.

1) Install and wires the UPSs according to the section 2-3.

2) Connect the output wires of each UPS to an output breaker.

3) Connect all output breakers to a major output breaker which will be directly connected to the loads.

4) Each UPS is connected to an independent battery pack.

5) Refer to the following wiring diagram:

Wiring diagram of parallel system

2-5. Software Installation

For optimal computer system protection, install UPS monitoring software to fully configure UPS shutdown.

3. Operations

3-1. Button Operation

Button

Function

ON/Enter Button

 Turn on the UPS: Press and hold the button more than 0.5s until the UPS is on.

Enter Key: Press this button to confirm the selection in setting menu.

OFF/ESC Button

 Turn off the UPS: Press and hold the button more than 0.5s until the UPS is off.  Esc key: Press this button to return to last menu in setting menu.

Test/Up Button

 Battery test: Press and hold the button more than 0.5s to test the battery while

in AC mode and CVCF* mode.

 UP key: Press this button to display next selection in setting menu.

Mute/Down Button

 Mute the alarm: Press and hold the button more than 0.5s until the buzzer is

mute. Please refer to section 3-4-9 for details.

 Down key: Press this button to display previous selection in setting menu.

Test/Up +

Mute/Down Button

 Press and hold the two buttons simultaneously more than 1s to enter/exit the

setting menu.

* CVCF means Constant Voltage and Constant Frequency.

3-2. LED Indicators and LCD Panel

LED Indicators:

There are 4 LEDs on front panel to show the UPS working status:

Mode LED

Bypass

Line

Battery

Fault

UPS On

● ● ●

●

No Output mode

○ ○ ○

○

Bypass mode

●

○ ○ ○

AC mode

○ ● ○

○

Battery mode

○

○ ● ○

CVCF mode

○ ● ○

○

Battery Test

● ● ●

○

ECO mode

●

○

Fault

○ ○ ○

●

Note: ● means LED is lighting, and ○ means LED is faded.

LCD panel

LED indicators

LCD Panel:

Display

Function

Backup time information

Indicates the battery discharge time in numbers H: hours, M: minutes, S: seconds

Fault information

Indicates the warning and fault occurs.

Indicates the fault codes, and the codes are listed in details in section 3-9.

Mute operation

Indicates the UPS alarm is disabled.

Output & Battery voltage information

Indicates the output voltage, frequency or battery voltage. Vac: output voltage, Vdc: battery voltage, Hz: frequency

Load information

Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates overload occurs.

Indicates the load or the output is short circuited.

Mode operation information

Indicates the UPS connects to the mains. Indicates the battery is working.

Indicates the bypass circuit is working.

Indicates the ECO mode is enabled.

Indicates the Inverter circuit is working.

Indicates the output is working.

Battery information

Indicates the battery capacity by 0-25%, 26-50%, 51-75%, and 76-100%.

Indicates the battery is not connected.

Indicates low battery level and low battery voltage.

Input & Battery voltage information

Indicates the input voltage or frequency or battery voltage. Vac: Input voltage, Vdc: battery voltage, Hz: input frequency

3-3. Audible Alarm

Description

Buzzer status

Muted

UPS status

Bypass mode

Beeping once every 2 minutes

Yes

Battery mode

Beeping once every 4 seconds

Fault mode

Beeping continuously

Warning

Overload

Beeping twice every second

No Others

Beeping once every second

Fault

All

Beeping continuously

Yes

3-4. Single UPS Operation

1. Turn on the UPS with utility power supply (in AC mode)

1) After power supply is connected correctly, set the breaker of the battery pack at “ON” position (the step is only available for long-run model). Then set the line input breaker at “ON” position (for dual input unit, also set the bypass input breaker at “ON”). In the meanwhile, the fan is running and the UPS starts power on mode for initialization. Several seconds later, UPS operates in Bypass mode and supplies power to the loads via the bypass.

NOTE: When UPS is in Bypass mode, the output voltage will directly power from utility after you switch on the input breaker. In Bypass mode, the load is not protected by UPS. To protect your precious devices, you should turn on the UPS. Please refer to next step.

2) Press and hold the “ON” button for 0.5s until the buzzer will beep once to turn on the UPS.

3) A few seconds later, the UPS will enter AC mode. If the utility power is abnormal, the UPS will operate in Battery mode without interruption.

NOTE: When the UPS is running out of battery, it will shut down automatically in Battery mode. When the utility power is restored, the UPS will automatically restart in AC mode.

2. Turn on the UPS without utility power supply (in Battery mode)

1) Make sure that the two groups battery are connected correctly as ”+, GND,-” order and the breaker of the battery pack is at “ON” position (only for long-run model).

2) Press the “ON” button to set up the power supply for the UPS and UPS will enter power on mode. After initialization UPS will enter No Output mode. Then, press and hold the “ON” button for 0.5s until the UPS is on and the buzzer will beep once.

3) A few seconds later, the UPS will be turned on and enter Battery mode.

3. Connect devices to UPS

After the UPS is turned on, you can connect devices to the UPS.

1) Turn on the UPS first and then switch on the devices one by one. The LCD panel will display total load level.

2) If it is necessary to connect the UPS to the inductive loads such as a printer, the in-rush current should be calculated carefully in case that it meets the maximum capacity of the UPS because of the high power consumption of this kind of load.

3) If the UPS is overload, the buzzer will beep twice every second.

4) When the UPS is overload, please remove some loads immediately. It is recommended to have the total loads connected to the UPS less than 80% of its nominal power capacity to prevent overload for system safety.

5) If the overload time exceed acceptable duration listed in spec at AC mode, the UPS will be automatically transferred to bypass mode. After the overload device is removed, it will return to AC mode. If the overload time exceeds acceptable duration listed in spec at battery mode, the UPS will show fault status. At this time, if bypass is enabled, the UPS will power the load via bypass. If bypass function is disabled or the input power is not within acceptable range of bypass mode, it will cut off the connection of output directly.

4. Charge the batteries

1) After the UPS is connected to the utility power and turned on in AC mode, the charger will charge the batteries automatically except in Battery mode, during battery self-test, overload or high battery voltage duration.

2) Be sure to charge batteries at least 10 hours before operation. Otherwise, the backup time may be shorter than expected time.

3) Make sure the battery numbers set on the control board (Please refer to the section 3-4-12 for detailed setting) is consistent to real connection.

5. Battery mode operation

1) When the UPS is in Battery mode, the buzzer will beep according to different battery capacity. If the battery capacity is more than 25%, the buzzer will beep once every 4 seconds; If the battery voltage drops to the alarm level, the buzzer will beep quickly (once every second) to remind users that the battery is at low level and the UPS will shut down automatically soon. Users could switch off some non-critical loads to disable the shutdown alarm and prolong the backup time. If there is no more loads to be switched off at that time, it’s suggested to shut down all loads as soon as possible to protect the devices or save data. Otherwise, there is a risk of data loss or load failure.

2) In Battery mode, if buzzer sounds annoying, users can press the Mute button to disable the buzzer.

3) The backup time of the long-run model depends on the capacity of external battery.

4) The backup time may vary from different environmental temperature and load type.

5) When setting backup time for 16.5 hours (default value from LCD panel), after discharging 16.5 hours, UPS will shut down automatically to protect the battery. This battery discharge protection can be enabled or disabled through LCD panel control. (Refer to 3-7 LCD setting section)

6. Test the batteries

1) If you need to check the battery status when the UPS is running in AC mode/CVCF mode, you can press the “Test” button to activate battery self-test of the UPS.

2) Users also can set battery self-test through monitoring software.

7. Turn off the UPS with utility power supply in AC mode

1) Turn off the inverter of the UPS by pressing “OFF” button for at least 0.5s, and then the buzzer will beep once. The UPS will turn into Bypass mode.

NOTE 1: If the UPS is set to enable the bypass output, it will bypass voltage from utility power to output terminal even though the UPS (inverter) is off.

NOTE 2: After turning off the UPS, please be aware that the UPS is working in Bypass mode and there is a risk of power loss for connected devices.

2) In Bypass mode, output voltage of the UPS is still existing. In order to cut off the output, switch off the line input breaker (for dual input unit, also switch off the bypass line breaker). A few seconds later, if there is no display shown on the display panel, UPS is completely off.

8. Turn off the UPS without utility power supply in Battery mode

1) Turn off the UPS by pressing “OFF” button for at least 0.5s until the buzzer will beep once.

2) The power of the output will be cut off. There is no display shown on the display panel.

9. Mute the buzzer

1) To mute the buzzer, please press the “Mute” button for at least 0.5s. If you press it again after the buzzer is muted, the buzzer will beep again.

2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.

10. Operation in warning status

1) When Fault LED flashes and the buzzer beeps once every second, it means that some problems occur during UPS operation. Users can get the warning indication from LCD panel. Please check the trouble shooting table in chapter 4 for details.

2) Some warning alarms can’t be muted unless the error is fixed. Please refer to section 3-3 for the details.

11. Operation in Fault mode

1) When Fault LED lights on and the buzzer beeps continuously, it means that there is a fatal error in the UPS. Users can get the fault code from display panel. Please check the trouble shooting table in chapter 4 for details.

2) Please check the loads, wiring, ventilation, utility, battery and so on after the fault occurs. Don’t try

to turn on the UPS again before solving the problems. If the problems can’t be fixed, please contact

the distributor or service center immediately.

3) For emergency case, please cut off the connection from utility, external battery, and output immediately to avoid more risk or danger.

12. Operation of changing battery numbers (only 16-pc battery model supported)

1) This operation is only available for professional or qualified technicians.

2) Turn off the UPS. If the load couldn’t be cut off, you should remove the cover of maintenance

bypass switch on the rear panel and turn the maintenance switch to “BPS” position first.

3) Switch off the line input breaker (for dual input unit, also switch off the bypass input breaker), and

switch off the battery breaker (only available for long-run model).

4) Remove the cabinet cover, and disconnect battery wire for standard model. Then modify the

jumper of JS4 & JS5 on the control board to set the battery numbers as following table.

Battery Number in series

JS5

JS4

16 0 0

18 0 1

19 1 0

20 1 1

Note: 1 = connect with jumper; 0 = no jumper; x = the pins are for other functions.

5) Modify the battery pack for the setting number carefully. After complete it, put the cover back,

switch on the battery breaker for long-run model.

6) Switch on the line input breaker (for dual input unit, also switch on the bypass input breaker) and

the UPS will enter Bypass mode. If the UPS is in maintenance Bypass mode, turn the maintenance switch to “UPS” position and then turn on the UPS.

3-5. Parallel Operation (Only for the parallel models)

1. Parallel system initial startup

First of all, please make sure all of the UPSs are parallel models with same configuration.

1) Turn on each UPS to AC mode respectively (Refer to section 3-4(1)). Then, measure the inverter output voltage of each phase for each UPS with multimeter. If the difference between real output voltage and setting value is more than 1.5V, please calibrate the voltage by configuring inverter voltage adjustment (Refer to Program 15, 16 and 17 in section 3-7) in LCD setting. If the difference remains more than 1.5V after calibration, please contact your local distributor or service center for help.

2) Calibrate the output voltage measurement by configuring output voltage calibration (Refer to Program 18, 19, and 20 in section 3-7) in LCD setting to make sure the difference between real output voltage and detected value of UPS is less than 1V.

3) Turn off each UPS (Refer to section 3-4(7.)). Then, follow the wiring procedure in section 2-4.

4) Remove the cover of parallel share current cable port on the UPS, connect each UPS one by one with the parallel cable and share current cable, and then screw the cover back.

5) Turn on the parallel system in AC mode:

a) Turn on the line input breaker of each UPS (for dual input, also turn on bypass input breaker).

After all UPSs enter bypass mode, measure the output voltage between two UPSs in the same phase to make sure the accuracy of phase sequence. If these two voltage differences are near zero, that means all connections are correct. Otherwise, please check if the wirings are connected correctly.

b) Turn on the output breaker of each UPS. c) Turn on each UPS in turns. After a while, the UPSs will enter AC mode synchronously and then,

the parallel system is completed.

6) Turn on the parallel system in Battery mode:

a) Turn on the battery breaker (only available in long-run model) and output breaker of each UPS. b) Turn on any UPS. A few seconds later, the UPS will enter battery mode. c) Then, turn on another UPS. A few seconds later, the UPS will enter battery mode and be added

to the parallel system.

d) If the third UPS is in parallel, follow the same procedure in c). Then, the parallel system is

complete.

If more detailed information of parallel operation is needed, please contact supplier or service center.

2. Add one new unit into the parallel system

1) New unit can be added into the parallel system when whole system is running. You must cut off the load and shut down the system.

2) Make sure all of the UPS are the parallel models, and follow the wiring. Please refer to section 2-4.

3) Install the new parallel system. Please refer to the section 3-5.

3. Remove one unit from the parallel system

There are two methods to remove one unit from the parallel system:

First Method:

1) Press the “OFF” key twice and each time should last for more than 0.5s. Then, the UPS will enter

bypass mode or no output mode if there is no.

2) Turn off the output breaker of this unit, and then turn off the input breaker of this unit.

3) After it is shut down, you can turn off the battery breaker (for long-run model) and remove the

parallel and share current cables. And then remove the unit from the parallel system.

Second Method:

1) If the bypass is abnormal, you can not remove the UPS without interruption. You must cut off the

load and shut down the system first.

2) Make sure the bypass setting is enabled in each UPS and then turn off the running system. All UPSs

will transfer to Bypass mode. Remove all the maintenance bypass covers and set the maintenance switches from “UPS” to “BPS”. Turn off all the input breakers and battery breakers in parallel system.

3) Turn off the output breaker and remove the parallel cable and share current cable of the UPS which

you want to remove. Then, remove it from parallel system.

4) Turn on the input breaker of the remaining UPS and the system will transfer to Bypass mode. Set

the maintenance switches from “BPS” to “UPS and put the maintenance bypass covers back.

5) Turn on the remaining UPS according to the previous section.

Warning: (Only for the parallel system)

● Before turning on the parallel system to activate inverter, make sure that all of the maintenance

switches in each unit are at the same position.

● When parallel system is turned on to work-through inverter, please do not operate the maintenance

switch of any unit.

3-6. Abbreviation & Meaning in LCD Display

Abbreviation

Display content

Meaning

ENA

Enable

DIS

Disable

ATO

Auto

BAT

Battery

NCF

Normal mode (not CVCF mode)

CVCF mode

SUB

Subtract

ADD

Add

OFF

Off

FBD

Not allowed

OPN

Allow

RES

Reserved

N.L

Neutral line loss

CHE

Check

OP.V

Output voltage

PAR

Parallel, 001 means the first UPS

The first phase

The second phase

The third phase

The first line

The second line

The third line

HS.H

Hot Standby

3-7. LCD Setting

There are three parameters to set up the UPS. Refer to following diagram.

Parameter 1

Parameter 2 Parameter 3

Programs available list for parameter 1:

Code

Description

Bypass /

No Output mode

mode

ECO

mode

CVCF

mode

Battery

mode

Battery

Test

Output voltage

Output frequency

Voltage range for bypass

Frequency range for bypass

ECO mode enable/disable

Voltage range for ECO mode

Frequency range for ECO mode

Bypass mode setting

Maximum battery discharge time

setting

Y Y Y Y Y

Reserved

Reserved for future options

Hot Standby Function Setting

Neutral loss detection

Y Y Y Y Y

Battery voltage calibration

Y Y Y Y Y

Charger voltage adjustment

Y Y Y Y Y

Inverter A voltage adjustment

Y Y

Inverter B voltage adjustment

Y Y

Inverter C voltage adjustment

Y Y

Output A voltage calibration

Y Y Y

Output B voltage calibration

Y Y Y

Output C voltage calibration

Y Y Y

*Y means that this program can be set in this mode. Note: All parameter settings will be saved only when UPS shuts down normally with internal or external battery

Parameter 1: It’s for program alternatives. Please refer to

the tables below for setting program.

Parameter 2 and parameter 3 are the setting options or values for each program.

Note: Please select “Up” or “Down” button to change

the programs or parameters.

connection. (Normal UPS shutdown means turning off input breaker in bypass/no output mode).

 01: Output voltage

Interface

Setting

Parameter 3: Output voltage

You may choose the following output voltage in parameter 3:

208: Presents output voltage is 208Vac 220: Presents output voltage is 220Vac 230: Presents output voltage is 230Vac 240: Presents output voltage is 240Vac

 02: Output frequency

Interface

Setting

60 Hz, CVCF mode

50 Hz, Normal mode

ATO

Parameter 2: Output Frequency

Setting the output frequency. You may choose following three options in parameter 2:

50.0Hz: The output frequency is set to 50.0Hz.

60.0Hz: The output frequency is set to 60.0Hz. ATO: If selected, output frequency will be set according to the

latest frequency of normal utility. If it is from 46Hz to 54Hz, the output frequency will be 50.0Hz. If it is from 56Hz to 64Hz, the output frequency will be 60.0Hz. ATO is default setting.

Parameter 3: Frequency mode

Setting output frequency at CVCF mode or not CVCF mode. You may choose the following two options in parameter 3: CF: Setting UPS to CVCF mode. If selected, the output frequency will be fixed at 50Hz or 60Hz according to the setting in parameter

2. The input frequency is from 46Hz to 64Hz. NCF: Setting UPS to normal mode (not CVCF mode). If selected, the output frequency will be synchronized with the input frequency within 46~54 Hz at 50Hz or within 56~64 Hz at 60Hz according to the setting in parameter 2. If 50 Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 46~54 Hz. If 60Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 56~64 Hz. *If Parameter 2 is ATO, the Parameter 3 will show the current frequency.

 03: Voltage range for bypass

Interface

Setting

Parameter 2: Set the acceptable low voltage for bypass. Setting

range is from 176V to 209V and the default value is 176V. Parameter 3: Set the acceptable high voltage for bypass. Setting range is from 231V to 276V and the default value is 264V.

 04: Frequency range for bypass

Interface

Setting

Parameter 2: Set the acceptable low frequency for bypass.

50 Hz system: Setting range is from 46.0Hz to 49.0Hz. 60 Hz system: Setting range is from 56.0Hz to 59.0Hz. The default value is 46.0Hz/56.0Hz. Parameter 3: Set the acceptable high frequency for bypass. 50 Hz: Setting range is from 51.0Hz to 54.0Hz. 60 Hz: Setting range is from 61.0Hz to 64.0Hz. The default value is 54.0Hz/64.0Hz.

 05: ECO mode enable/disable

Interface

Setting

Parameter 3: Enable or disable ECO function. You may choose

the following two options:

DIS: disable ECO function ENA: enable ECO function

If ECO function is disabled, voltage range and frequency range for ECO mode still can be set, but it is invalid unless the ECO function is enabled.

 06: Voltage range for ECO mode

Interface

Setting

Parameter 2: Low voltage point in ECO mode. The setting range

is from -5% to -10% of the nominal voltage. Parameter 3: High voltage point in ECO mode. The setting range is from +5% to +10% of the nominal voltage.

 07: Frequency range for ECO mode

Interface

Setting

Parameter 2: Set low voltage point for ECO mode.

50 Hz system: Setting range is from 46.0Hz to 48.0Hz. 60 Hz system: Setting range is from 56.0Hz to 58.0Hz. The default value is 48.0Hz/58.0Hz. Parameter 3: Set high voltage point for ECO mode. 50 Hz: Setting range is from 52.0Hz to 54.0 Hz. 60 Hz: Setting range is from 62.0Hz to 64.0Hz. The default value is 52.0Hz/62.0Hz.

 08: Bypass mode setting

Interface

Setting

Parameter 2: OPN: Bypass allowed. When selected, UPS will run in Bypass

mode depending on bypass enabled/disabled setting. FBD: Bypass not allowed. When selected, it’s not allowed for running in Bypass mode under any situations.

Parameter 3: ENA: Bypass enabled. When selected, Bypass mode is activated. DIS: Bypass disabled. When selected, automatic bypass is

acceptable, but manual bypass is not allowed. Manual bypass means users manually operate UPS to Bypass mode. For example, press OFF button in AC mode to turn into Bypass mode.

 09: Maximum battery discharge time setting

Interface

Setting

Parameter 3: 000~999: Set the maximum discharge time from 0 min to 999

min. UPS will shut down to protect battery if the discharge time is due before the battery is under voltage. The default value is 990 min. DIS: Disable battery discharge protection and backup time will depend on battery capacity.

 10: Reserved

Interface

Setting

Reserve for future options.

 11: Hot Standby Function Setting

Interface

Setting

Parameter 2: HS.H: Indicates Hot standby function.

Parameter 3: Enable or disable hot standby function.

YES: Hot standby function is enabled. It means that the current

UPS will be restarted after AC recovery even without battery connected. NO: Hot standby function is disabled. The UPS is running at Normal mode and can’t be restarted without battery.

 12: Neutral loss detection

Interface

Setting

Parameter 2: N.L: Indicates neutral loss detection function. Parameter 3: DIS: Disable the neutral loss detection function. The UPS will not

detect the neutral loss or not. ATO: The UPS will automatically detect the neutral is lost or not. If neutral loss is detected, an alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral is restored and detected, the alarm will be muted automatically and the UPS will go back to normal mode automatically. CHE: The UPS will automatically detect the neutral loss. If neutral loss is detected, an alarm will be generated. If the UPS is turned on, it will transfer to battery mode. When neutral is restored, the alarm will NOT be muted automatically and the UPS will NOT go back to normal mode automatically. Here, you must mute the alarm and make the UPS go back to normal mode manually. The operation is: Firstly, enter this menu

and press the “Enter” key to make the “CHE” flash. Secondly, press the “Enter” key again to activate the neutral detection (check). If

neutral is detected, the alarm will be muted and the UPS will go back to normal mode. If neutral is not detected, the UPS will continue alarming and stay on the latest status until the neutral is detected well at next manual checking operation.

CHE is default setting.

 13: Battery voltage calibration

Interface

Setting

Parameter 2: Select “Add” or “Sub” function to adjust battery

voltage to real figure. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

 14: Charger voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust charger

voltage Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

NOTE:

*Before making voltage adjustment, be sure to disconnect all batteries first to get the accurate charger voltage. * Any modification should be suitable to battery specifications.

 15: Inverter A voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust inverter A

voltage. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

 16: Inverter B voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust inverter B

voltage*. Parameter 3: the voltage range is from 0V to 9.9V and the default value is 0V.

*It will display number 1 under or to represent

the voltage of inverter B.

 17: Inverter C voltage adjustment

Interface

Setting

Parameter 2: you may choose Add or Sub to adjust inverter C

voltage*. Parameter 3: the voltage range is from 0V to 9.9V. The default value is 0V.

*It will display number 2 under or to represent the voltage of inverter C.

 18: Output A voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage. Parameter 3: it shows the internal measurement value of the

output A voltage, and you can calibrate it by pressing Up or Down according to the measurement from an external voltage meter. The calibration result will be effective by pressing Enter. The calibration range is limited within +/-9V. This function is normally used for parallel operation.

 19: Output B voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage*. Parameter 3: it shows the internal measurement value of the

output B voltage, and you can calibrate it by pressing Up or Down according to the measurement from an external voltage meter. The calibration result will be effective by pressing Enter. The calibration range is limited within +/-9V. This function is normally used for parallel operation.

*It will display number 1 under to represent the voltage of inverter B.

 20: Output C voltage calibration

Interface

Setting

Parameter 2: it always shows OP.V as output voltage. Parameter 3: it shows the internal measurement value of the output C voltage, and you can calibrate it by pressing Up or Down according to the measurement from an external voltage

meter. The calibration result will be effective by pressing Enter. The calibration range is limited within +/-9V. This function is normally used for parallel operation.

*It will display number 2 under to represent the voltage of inverter C.

3-8. Operating Mode/Status Description

The following table shows LCD display for operating modes and status. (1) If the UPS is in normal operation, it will show seven screens one by one, which represents 3 phase input voltages (An, bn, Cn), 3 line input voltages (Ab, bC, CA) and frequency by turns. (2) If parallel UPS systems are successfully set up, it will show one more screen with “PAR” in parameter 2 and assigned number in parameter 3 as shown below diagram. The master UPS will be assigned default as “001” and slave UPSs will be assigned as either “002” or “003”. The assigned numbers may change dynamically during the operation.

Parallel screen

Operating mode/status

UPS Power On

Description

When UPS is powered on, it will enter this mode for a few seconds as

initializing the CPU and system.

LCD display

No-output

mode

description

When bypass voltage/frequency is out of acceptable range or bypass is

disabled (or forbidden), UPS will enter no-output mode if powering on or

turning off the UPS. It means the UPS has no output. Alarm beeps every two minutes.

LCD display

AC mode

Description

When the input voltage is within acceptable range, UPS will provide pure

and stable AC power to output. The UPS will also charge the battery in AC

mode.

LCD display

ECO mode

Description

When the input voltage is within voltage regulation range and ECO mode is

enabled, UPS will bypass voltage to output for energy saving.

LCD display

CVCF mode

Description

When the output frequency is set to “CF”, the inverter will output constant

frequency (50 Hz or 60 Hz). In this mode, the UPS will have no bypass output but still charge the battery.

LCD display

Battery mode

Description

When the input voltage/frequency is beyond the acceptable range or power

failure, UPS will back up the power from battery and alarm will beep every 4 seconds.

LCD display

Bypass mode

Description

When input voltage is within acceptable range and bypass is enabled, turn

off the UPS and it will enter Bypass mode. Alarm beeps every two minutes.

LCD display

Battery Test

Description

When UPS is in AC mode or CVCF mode, press “Test” key for more than 0.5s.

Then, the UPS will beep once and start “Battery Test”. The line between I/P

and inverter icons will flash to remind the users. This operation is used to check the battery status.

LCD display

Warning

status

Description

If some errors occur in the UPS (but it is still running normally), it will show

one more screen to represent the warning situation. In the warning screen,

the icon will be flashing, and it can show up to 3 error codes and each

code indicates one error. You can refer to the meaning of the icon in the warning code table.

LCD display

Fault status

Description

When a fault happens in UPS, the inverter will be blocked. It will display fault

code in screen, and the icon will light on. You can refer to the meaning of the icon in the fault code table.

LCD display

3-9. Fault Code

Fault code

Fault event

Icon

Fault code

Fault event

Icon

Bus start failure

None

Inverter relay short circuited

None

Bus over

None

Line wiring fault

None

Bus under

None

Parallel communication failure

None

Bus unbalance

None

Parallel output current unbalance

None

Converter over current

None

Over temperature

None

Inverter soft start failure

None

DSP communication failure

None

High inverter voltage

None

Overload 13

Low inverter voltage

None

Incorrect UPS setting

None

Inverter A output(line to neutral) short circuited

MCU communication failure

None

Inverter B output(line to neutral) short circuited

Two DSP firmware versions are incompatible.

None

Inverter C output(line to neutral) short circuited

Input and output phases are incompatible

None

Inverter A-B output (line to line) short circuited

Inverter STS Short circuited

None

Inverter B-C output (line to line) short circuited

Battery wiring fault

None

Inverter C-A output (line to line) short circuited

Bypass STS Short circuited

None

Inverter A negative power fault

None

Bypass STS open circuited

None

Inverter B negative power fault

None

Inverter A voltage wave abnormal

None

Inverter C negative power fault

None

Inverter B voltage wave abnormal

None

Battery SCR short circuited

None

Inverter C voltage wave abnormal

None

3-10.Warning Indicator

Warning

Icon (flashing)

Alarm

Battery low

Beeping every second

Overload

Beeping twice every second

Battery unconnected

Beeping every second

Over charge

Beeping every second

EPO enable

Beeping every second

Fan failure/Over temperature

Beeping every second

Charger failure

Beeping every second

I/P fuse broken

Beeping every second

Other warnings(refer to 3-11)

Beeping every second

3-11.Warning Code

Warning code

Warning event

Warning code

Warning event

Battery unconnected

Line situations are different in parallel system

IP Neutral loss

Bypass situations are different in parallel system

IP phase abnormal

Locked in bypass after overload 3 times in 30 minutes

Bypass phase abnormal

Converter current unbalance

Over charge

Cover of maintain switch is open

Low battery

Utility extremely unbalanced

Overload

Bypass unstable

Fan failure

Battery Voltage too High

EPO enable

Battery Voltage unbalanced

Over temperature

Charger Short

Charger failure

4. Trouble Shooting

If the UPS system does not operate correctly, please solve the problem by using the table below.

Symptom

Possible cause

Remedy

No indication and alarm show on the front display panel even though the mains is normal.

The AC input power is not connected well.

Check if input cable firmly connected to the mains.

The icon and the warning code

flash on LCD display and alarm

beeps every second.

EPO function is activated. At this time, the EPO switch is in “OFF” status or the jumper is on.

Set the circuit in OFF position to disable the EPO function.

The icon and flash on LCD display and alarm beeps every second.

The external or internal battery is incorrectly connected.

Check if all batteries are connected well.

The icon and flash on LCD display and alarm beeps twice every second.

UPS is overloaded.

Remove excess loads from UPS output.

UPS is overloaded. Devices connected to the UPS are fed directly by the electrical network via the Bypass.

Remove excess loads from UPS output.

If repetitive overloads continue, the UPS will be locked in the Bypass mode. Connected devices are fed directly by the mains.

Remove excess loads from UPS output first. Then shut down the UPS and restart it.

Fault code is shown as 43. The icon

lights on LCD display and

alarm beeps continuously.

UPS overload lasts too long and the UPS becomes fault. Then, UPS will shut down automatically.

Remove excess loads from UPS output and restart it.

Fault code is shown as 14, 15, 16, 17,

18 or 19, the icon lights on LCD display, and alarm beeps continuously.

The UPS will shut down automatically because short circuit occurs on the UPS output.

Check output wiring and if connected devices are in short circuit status.

Other fault codes are shown on LCD display and alarm beeps continuously.

An internal fault occurs in the UPS.

Contact your dealer

Battery backup time is shorter than nominal value.

Batteries are not fully charged

Charge the batteries for at least 7 hours and then check battery capacity. If the problem still persists, consult your dealer.

Batteries defect

Contact your dealer to replace the battery.

The icon and flash on LCD display and alarm beeps every second.

Fan is locked or not working. Or UPS temperature is too high.

Check fans and notify dealer.

Symptom

Possible cause

Remedy

The warning code 02 is shown, the

icon flashes on LCD display, and alarm beeps every second.

The input neutral wire is disconnected.

Check and correct the input neutral connection. If the connection is ok and the alarm is still displaying, please refer to the LCD setting section to access the neutral loss program. If “CHE” is shown in the parameter 3, please press

the “Enter” key firstly to make the “CHE” flash and press the “Enter” key secondly to clear

the alarm. If the warning still exists, please check input fuses of L2 and L3.

The L2 or L3 input fuse is broken.

Replace the fuse.

5. Storage and Maintenance

5-1. Storage

Before storing, charge the UPS at least 7 hours. Store the UPS with protective cover and upright it in a

cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature

Recharge Frequency

Charging Duration

-25°C - 40°C

Every 3 months

1-2 hours

40°C - 45°C

Every 2 months

1-2 hours

5-2. Maintenance

The UPS system operates with hazardous voltages. Repairs may be carried out only by qualified

maintenance personnel.

Even after the unit is disconnected from the mains, components inside the UPS system are still

connected to the battery packs which are potentially dangerous.

Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current exists inside and no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors.

Only qualified personnel who is adequately familiar with batteries and with the required precautionary measures can replace the batteries and supervise the operations. Unauthorized staff must be kept away from the batteries.

Verify that no voltage exists between the battery terminals and the ground before maintenance or repair. In this product, the battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground.

Batteries may cause electric shock and contain a high short-circuit current. Please remove all wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools with insulated grips and handles for maintaining or repairing.

When replacing the batteries, install the same number and same type of batteries.

Do not attempt to dispose of batteries by burning them. This could cause battery explosion. The batteries must be rightly deposed according to local regulation.

Do not open or destroy batteries. Spilled electrolyte can cause injury to the skin and eyes. It may be toxic.

Please replace the fuse only with the same type and amperage in order to avoid fire hazards.

Do not disassemble the UPS system.

6. Specifications

MODEL

30K

30KL

40K

40KL

CAPACITY*

30KVA / 27KW

40KVA / 36KW

INPUT

Voltage Range

Low Line Loss

110 VAC(Ph-N) ± 3 % at 50% Load

176 VAC(Ph-N) ± 3 % at 100% Load

Low Line Comeback

Low Line Loss Voltage + 10V

High Line Loss

300 VAC(L-N) ± 3 % at 50% Load

276 VAC(L-N) ± 3 % at 100% Load

High Line Comeback

High Line Loss Voltage - 10V

Frequency Range

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Phase

3 Phase with Neutral

Power Factor

≧ 0.99 at 100% Load

OUTPUT

Phase

3 Phase with Neutral

Output voltage

208*/220/230/240VAC(Ph-N)

AC Voltage Regulation

± 1%

Frequency Range (Synchronized Range)

46Hz ~ 54 Hz @ 50Hz system 56Hz ~ 64 Hz @ 60Hz system

Frequency Range (Batt. Mode)

50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz

Overload

AC mode

100%~110%: 10min

110%~130%: 1min

>130% : 1sec

Battery mode

100%~110%: 30sec 110%~130%: 10sec

>130% : 1sec

Current Crest Ratio

3:1 max

Harmonic Distortion

≦ 2 % @ 100% Linear Load; ≦ 5 % @ 100% Non-linear Load

Transfer Time

Line Battery

0 ms

Inverter Bypass

0 ms (When phase lock fails, <4ms interruption occurs from inverter to bypass)

Inverter ECO

<10 ms

EFFICIENCY

AC mode

94%

Battery Mode

92%

BATTERY

Type

12 V / 7 Ah

Depending on

applications

12 V / 9 Ah

Depending on

applications

Numbers

± 16pcs * 2strings

16 - 20

± 16pcs * 2strings

16 - 20

Recharge Time

9 hours recover to

90% capacity

Depending on

battery capacity

9 hours recover to

90% capacity

Depending on battery

capacity

Charging Current

2.0 A ± 10% (max.)

4.0 A ± 10% (max.)

2.0 A ± 10% (max.)

4.0 A ± 10% (max.)

Charging Voltage

± 218 VDC ± 1%

± 13.65 VDC * N ±

1% (N = 16~20)

± 218 VDC ± 1%

± 13.65 VDC * N ± 1%

(N = 16~20)

PHYSICAL

Dimension, D X W X H mm

815× 300 × 1000

627× 250× 576

815× 300 × 1000

627× 250× 576

Net Weight (kgs)

205

230

ENVIRONMENT

Operation Temperature

0 ~ 40°C (the battery life will down when > 25°C)

Operation Humidity

<95 % and non-condensing

Operation Altitude**

<1000m**

Acoustic Noise Level

Less than 75dB @ 1 Meter

MANAGEMENT

Smart RS-232 or USB

Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7, Linux, Unix, and MAC

Optional SNMP

Power management from SNMP manager and web browser

* Derate capacity to to 90% when the output voltage is adjusted to 208VAC. **If the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated 1% per 100m. ***Product specifications are subject to change without further notice.

Voltronic Power Galleon II 3P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual