Voltmaster S-Series, LN-Series, T-Series, LR30, LR55 Owner's Manual

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Voltmaster Engine-Driven Generators
C-Series S-Series SG-Series
D-Series LN-Series T-Series
Owner’s Manual
July 2011
Owner’s Manual i
Voltmaster Engine-Driven Generators
Table of Contents
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Read before using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Generator models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 C-Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.2 D-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.3 S-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.4 LN-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.5 SG-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.6 T-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Where to obtain service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Operating safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Engine safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Operator safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 California Proposition 65 . . . . . . . . . . . . . . . . . . 9
2.2.3 Spark arresters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Maintenance and storage safety. . . . . . . . . . . . . . . . . . . . . 10
3Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.4 Battery for electric-start models . . . . . . . . . . . 15
3.1.5 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.6 LN-Series (propane/natural gas) models . . . 16
3.1.7 Standby installations . . . . . . . . . . . . . . . . . . . . . . 18
3.1.8 Preparing for use. . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.9 After long-term storage . . . . . . . . . . . . . . . . . . . 20
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Voltmaster Engine-Driven Generators
3.2 Operating the generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.1 Models LR50EL and LR60EL. . . . . . . . . . . . . . . . 21
3.2.2 SG-Series (SafeGen/RoofPro) models . . . . . . 21
3.2.3 Air in fuel line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.4 Electrical loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.5 First-time use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.6 Starting the generator . . . . . . . . . . . . . . . . . . . . 26
3.2.7 Stopping the generator . . . . . . . . . . . . . . . . . . . 27
3.3 General maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.1 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.2 LN-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.3 Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.4 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Appendix
A Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Owner’s Manual iii
Voltmaster Engine-Driven Generators
List of Figures
Figure 3-1 Typical standby installation. . . . . . . . . . . . . . . . 19
Figure 3-2 Fuel mixture adjustment screw . . . . . . . . . . . . 26
Figure A-1 Formula for calculating wattage . . . . . . . . . . . 33
List of Tables
Table 3-1 Recommended oil grade . . . . . . . . . . . . . . . . . . 14
Table 3-2 Battery type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table A-1 Approximate current requirements for
electric motors . . . . . . . . . . . . . . . . . . . . . . . 34
Table A-2 Minimum extension cord gauge . . . . . . . . . . . 35
Table A-3 Approximate equipment power
requirements. . . . . . . . . . . . . . . . . . . . . . . . . 36
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Voltmaster Engine-Driven Generators
Owner’s Manual 1
Voltmaster Engine-Driven Generators
1 Introduction
1.1 Read before using
This is an industrial-type electric generator. This equipment is potentially hazardous and could cause physical injury or even death if improperly used. Before attempting to operate this equipment:
Check to ensure no damage has occurred in transit
Read this manual thoroughly
Follow all instructions carefully
Read engine manufacturer’s instructions
By following these instructions, you will enjoy safe and trouble-free operation of your generator.
WARNING
Improper use of equipment could cause serious injury or death.
Prior to using this equipment, carefully read, understand, and observe all instructions in this manual and the engine manual.
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Voltmaster Engine-Driven Generators
1.2 Generator models
This instruction manual covers the following generator models:
1.3 Specifications
1.3.1 C-Series
C-Series Contractor/Rental Models
D-Series Diesel Models
LR30 LR55 LR60 LR70
LR80 LR105 LR150 LR180
LR50 LR60 LR130
S-Series Standard-Duty Models
LN-Series Liquid Propane/Natural Gas Generators
A25 A30 A50 A55 A60
LA50 LA55 LA60
LR70 LR80 LR105
LR105-LPA LR105-NGA LR150-LPA LR150-NGA
SG-Series SafeGen/RoofPro Generators
T-S erie s Three-Phase Generators
LR70-SG LR105-SG LR150-SG
LR50-208 LR50-480 LR80-208 LR80-480
LR120-208 LR120-480 LR180-208 LR180-480
Model
Max. watts
Rated watts
Rated voltage
Rated amps
Fuel capacity (gal.)
Run time 1/2 load (hrs.)*
*Depending on engine model.
Run time full load (hrs.)*
LR30 3000 2400 120 20 3 8.3–9.0 7.9–8.6 LR55 5500 4500 120/240 37.5/18.8 5 8.3–10.9 5.7–8.3 LR60 6000 5000 120/240 41.6/20.8 5 10.4 7.6 LR70 7000 6500 120/240 54.2/27.1 8 9.5–13.4 7.7–10.3 LR80 8000 7500 120/240 62.5/31.3 8 9.9 6 LR105 10,000 9500 120/240 79.2/39.6 8 8.5–9 5.8–6 LR150 15,000 12,000 120/240 100/50 8 6.9 6 LR180 18,000 15,000 120/240 125/62.5 18 11.5 7.2
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Voltmaster Engine-Driven Generators
1.3.2 D-Series
1.3.3 S-Series
1.3.4 LN-Series
Model
Max. watts
Rated watts
Rated voltage
Rated amps
Fuel capacity (gal.)
Run time 1/2 load (hrs.)
Run time full load (hrs.)
LR50 5000 4000 120/240 33.3/16.7 5 14 10.5 LR60 6000 5500 120/240 45.8/22.9 5 14 10.5 LR130 13,000 12,000 120/240 100/50 8 9.6 8
Model
Max. watts
Rated watts
Rated voltage
Rated amps
Fuel capacity (gal.)
Run time 1/2 load (hrs.)*
*Depending on engine model.
Run time full load (hrs.)*
A25 3000 2400 120 20 0.75 2.4 1.5 A30 3000 2400 120 20 0.75–1
* 2.5–3 2.2–2.8
A50 5000 4000 120/240 33.3/16.7 1 1.7 1.2 A55 5500 4500 120/240 37.5/18.8 1.6 3.2 2.5 A60 6000 5000 120/240 41.6/20.8 1.7 4 2.9 LA50 5000 4000 120/240 33.3/16.7 5 8.5 6 LA55 5500 4500 120/240 37.5/18.8 5 10.8–10.9 7.6–8.3 LA60 6000 5000 120/240 41.6/20.8 5 10.4 7.6 LR70 7000 6500 120/240 54.2/27.1 8 9.5–13.4 7.7–10.3 LR80 8000 7500 120/240 62.5/31.3 8 6 6 LR105 10,000 9500 120/240 79.2/39.6 8 8.5–9 5.8–6
Model
Max. watts
Rated watts
Rated voltage
Rated amps
Fuel type*
*LP=liquid propane NG=natural gas
Run time 1/2 load
Run time full load
LR105-LPA 9000 8500 120/240 70.8/35.4 LP 1.2 gal./hr. 1.6 gal./hr. LR150-LPA 12,000 11,000 120/240 91.7/45.8 LP 1.6 gal./hr. 2.2 gal./hr. LR105-NGA 8500 8000 120/240 66.7/33.3 NG 145 CFH 200 CFH LR150-NGA 11,000 10,500 120/240 87.5/43.8 NG 190 CFH 264 CFH
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Voltmaster Engine-Driven Generators
1.3.5 SG-Series
1.3.6 T-Series
1.4 Where to obtain service
Before calling for service, please have the generator model and serial number ready. This information is displayed on the serial number tag, which is adhered to the generator.
Contact our service department using the following information:
Wanco Inc.
5870 Tennyson Street Arvada, Colorado 80003
800-730-3927 fax 303-427-5725
www.voltmaster.com sales@voltmaster.com
Model
Max. watts
Rated watts
Rated voltage
Rated amps
Fuel capacity (gal.)
Run time 1/2 load (hrs.)*
*Depending on engine model.
Run time full load (hrs.)*
LR70 7000 6500 120/240 54.1/27 8 13.4 10.3 LR105 10,000 9500 120/240 79.2/39.6 8 8.5–9 5.8–6 LR150 15,000 12,000 120/240 100/50 8 5.7–6.9 5–6
Model
Rated watts KVA
Rated voltage
Rated amps
Fuel capacity (gal.)
Run time 1/2 load (hrs.)*
*Depending on engine model.
Run time full load (hrs.)*
LR50-208 5000 6.2 208 17.4 5 10.4–14 7.6–10.5 LR50-480 5000 6.2 480 7.5 5 10.4–14 7.6–10.5 LR80-208 8000 10 208 27.8 8 9.9 6 LR80-480 8000 10 480 12 8 9.9 6 LR120-208 12,000 15 208 41.6 8 6.9–9.6 6–8 LR120-480 12,000 15 480 18 8 6.9–9.6 6–8 LR180-208 15,000 18 208 52 18 11.5 7.2 LR180-480 15,000 18 480 23 18 11.5 7.2
Owner’s Manual 5
Voltmaster Engine-Driven Generators
2 Safety Information
2.1 Operating safety
DANGER
Explosion hazard.
NEVER operate generator in an explosive atmosphere or near combustible materials.
Keep generator, engine, fuel, and other combustibles away from sparks, open flame, and burning objects.
Do not smoke near engine.
Never use generator to jump-start a vehicle.
Before filling or draining fuel, stop engine and
allow it to cool.
Use correct fuel.
Replace fuel tank cap after refueling.
Do not mix lubricating oil with fuel.
Check oil level while filling and do not overfill.
For electric-start models:
Lead acid batteries emit a colorless
explosive hydrogen gas. Keep batteries away from sparks, open flame, and burning objects.
Do not smoke near batteries.
Do not connect or disconnect battery
cables from the battery or engine while the unit is cranking or operating.
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Voltmaster Engine-Driven Generators
DANGER
Asphyxiation hazard.
Engine exhaust contains carbon monoxide, a poison gas you cannot see or smell.
NEVER operate engine indoors, EVEN IF doors and windows are open.
Operate the engine OUTSIDE, far away from doors, windows, and vents.
Refill and drain fuel tank only in a well ventilated area.
Perform maintenance in a well ventilated area.
WARNING
Shock hazard.
Use extreme caution when working on or with electrical components.
Avoid contact with live terminals and receptacles.
Ensure the generator is properly grounded in accordance with all applicable electrical codes.
Do not operate generator in rain, snow, or wet conditions.
Installation as a standby generator must comply with all applicable electrical codes, and requires a suitable power-transfer device to isolate generator from power utility.
Owner’s Manual 7
Voltmaster Engine-Driven Generators
Before using this equipment, carefully read, understand, and observe all instructions in this manual and the engine manual.
Before using this equipment for the first time, visually inspect the unit for loose or missing parts and damage that may have occurred in shipment.
This equipment should not be operated by persons under 18 years of age.
ALWAYS wear appropriate protective clothing, shoes, and other protective devices, as required by the job.
ALWAYS wear appropriate respiratory, hearing, and eye protection.
NEVER operate this equipment when not feeling well due to fatigue,
illness, or medication.
WARNING
Fire hazard.
Before transporting generator, drain fuel and close fuel shutoff valve.
A hot muffler can ignite flammable materials. Keep area around muffler free of debris such as leaves, paper, and cartons.
Remove all unnecessary grease and oil from generator surfaces.
Do not leave any flammable material on generator while it is running.
CAUTION
Risk of severe burn.
Do not touch the engine, exhaust pipes, or any engine component until cool.
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Voltmaster Engine-Driven Generators
NEVER operate this equipment under the influence or drugs or alcohol.
When fueling electric-start engines, do not touch battery cables or posts to a gasoline supply can.
Before operating, know the location of the nearest fire extinguisher, first aid kit, and emergency telephone.
Keep a fire extinguisher nearby and know its proper use. Extinguishers rated ABC by the NFPA are appropriate for all applications. For more information, consult your local fire department.
Store fuel only in approved containers and in a well ventilated area. Exhaust fumes are poisonous; do not inhale.
Be sure the generator is well ventilated on all four sides.
Do not operate this equipment in an enclosed area, such as a
recreational vehicle, marine vehicle, under the hood of a car or truck, or inside a truck or van even with the windows and doors open. All warranties are voided if the unit is operated in such an area.
Keep generator and surrounding areas clean. Remove oily rags and other material that could create a fire hazard.
NEVER use the generator with a cover over the unit. The generator must operate in an open-air environment.
NEVER service generator or its components while generator is running. Do not perform service or maintenance while generator is hot.
When using generator for backup power, use a suitable power­transfer device to isolate generator from power utility. Failure to isolate generator could cause serious injury or death.
Only a qualified technician should perform repairs on this equipment, including the installation or replacement of parts and accessories.
Use ONLY accessories or attachments that are recommended by the manufacturer. Unauthorized equipment modifications will void all warranties.
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