Vollrath WEDGEMASTER-II Service Manual

ENGLISH
ENGLISH
Operator’s Manual
Wedgemaster®II
700-1
700-4
Thank you for purchasing this Vollrath Food Processing Equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.
Item No. 2350025-1 en Rev 01/11
Manual Food Processing equiPMent
saFety preCautions
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
Features and Controls
NOTE
Note is used to notify people of installation, operation, or maintenance information that is important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury to yourself and others.
To reduce risk of injury or damage to the unit:
Check unit before each use to insure the equipment is clean. Check for broken, nicked or dull blades and if found, replace the blade
assembly.
Check to insure that the pusher head sits down completely on the rubber
bumpers.
If necessary, lubricate guide rods using a light coating of mineral oil, Petro
Gel, or food grade lubricant. DO NOT USE COOKING OIL AS IT WILL BECOME STICKY AND MAY PERMANENTLY DAMAGE THE PUSHER HEAD BEARINGS
Figure 1. Features and Controls.
B
A
D
C
F
G
A
GUIDE RODS. Guides and align the pusher head onto the
blade set.
B
HANDLE. Used to lower and raise the pusher head.
C
BUMPERS. Cushions the stop of the pusher head.
D
PUSHER HEAD ASSEMBLY. Made up of the handle and the
pusher head block.
E
BLADE ASSEMBLY. Houses the blades. Specically sized to
match the corresponding pusher head block.
A
E
C
FunCtion and purpose
Intended for wedging vegetables and fruits.
2
OperatOrs Manual
F
BASE ASSEMBLY. Holds guide rods and the blade assembly.
G
LEGS. Supports the unit and holds the blade assembly.
unpaCking the equipment and initial setup
Carefully remove crating or packaging materials from the unit. When no longer needed, dispose of all packaging, materials in an environmentally responsible manner.
Manual Food Processing equiPMent
operation
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
Prior to rst use, it is important to clean the unit. Wash new blades with warm soapy water and rinse thoroughly to remove the thin protective oil lm.
1. Place the unit on a clean, at work surface.
2. Before each use, check that the unit is clean and the blades are in good condition. If loose or broken blades are found, blades must be serviced.
3. Before each use, check for proper blade alignment. Slowly set the pusher head (D) onto the blade assembly (E). See Figure 1. They should slide together with no obstructions. If there are obstructions, verify they are a matching set. Rremove the obstruction.
4. Verify that the blade assembly and pusher head assembly are the desired size.
5. Prepare the food product to be processed. For lemons, limes and some other fruit the unit will work better if the ends are cut off. Remove the stem scar on tomatoes.
6. Lift the handle (B) and place the food on the blade assembly (H) (center spike for wedge blades).
7. Remove hand from the blade assembly (H) area and place that hand on one of the legs (F).
8. Using a strong, quick, downward thrust, force the food product through the blade assembly.
9. Repeat this process until you have prepared enough food product for your daily needs.
10. Clean and lubricate your equipment immediately after each use. See the CLEANING section of this manual for more information.
Cleaning
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
To maintain the appearance and increase the service life, clean your daily.
NOTE: Food acids will make blades dull and corrode the metal. Always clean this food preparation equipment immediately after every use.
1. Slide the pusher head assembly (D) off the rod guides (A). Figure 1.
2. Remove the screws securing the blade assembly (E).
3. The blade assembly (E) is best cleaned by forcing water under pressure through the blades from the unsharpened side. If necessary, use a nylon bristle cleaning brush to push food particles out from the unsharpened side of the blade assembly (E).
4. Wash the parts in warm soapy water and rinse thoroughly.
5. Allow the parts to air dry.
6. Do not put this equipment in a dishwasher or dish machine with soaps, detergents, or other alkaline chemicals that can harm the equipment.
7. Install the blade assembly (E) so the tabs on the blade assembly slide into the groves of the base assembly (F).
8. Secure the blade assembly to the base using the screws removed earlier.
9. Lubricate the guide rods with mineral oil or Petro Gel after each use. Do not use cooking oil as it will become sticky and may permanently damage the equipment.
preventative maintenanCe
1. Clean the equipment after every use.
2. Use for intended purposes only.
3. Change the blades regularly - based on usage.
replaCing Blade assemBly
Wash new blades with warm, soapy water and rinse thoroughly to remove the thin protective oil lm. Keep the sharp edge away from you when handling blades.
1. Familiarize yourself with the parts diagram for your unit.
2. Remove the pusher head assembly (D) by sliding it off the rod guides (A). Figure 1.
3. Remove the screws securing the old blade assembly (E) and discard blade assembly and retain the screws.
4. Install the new blade assembly (E) so the tabs on the blade assembly slide into the groves of the base assembly (F).
5. Secure new blade assembly to the base using the screws removed earlier.
6. Lubricate the guide bar with mineral oil or Petro Gel after each use. Do not use cooking oil as it will become sticky and may permanently damage the equipment.
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
ENGLISH
OperatOrs Manual
3
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