Vollrath Redco Instacut 5.0 Operator's Manual

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.
Safety Precautions
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that will or can cause severe personal injury or death.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.
NOTICE: Notice is used to note information that is important but not
hazard-related.
To reduce risk of injury or damage to the equipment:
• Check equipment before each use to insure the equipment is clean.
• Check for broken, nicked or dull blades and if found, replace the blade assembly.
• Check to insure that the pusher head sits down completely on the rubber bumpers.
• On tabletop models the suction cups will hold the equipment securely to smooth surfaces.
• If necessary, lubricate guide rods using a light coating of mineral oil, Petro Gel, or food grade lubricant. DO NOT USE COOKING OIL AS IT WILL BECOME STICKY AND MAY PERMANENTLY DAMAGE THE PUSHER HEAD BEARINGS.
Operator’s Manual
®
Redco
Item No. Description
55000 ¼" Dice 55001 ³⁄₈" Dice 55002 ½" Dice 55011 ¼" Dice 55012 ³⁄₈" Dice 55013 ½" Dice 15150 4 Section Wedge 15151 6 Section Wedge 15152 8 Section Wedge 15153 10 Section Wedge 15155 12 Section Wedge 15126 6 Section Core 15128 8 Section Core
Instacut™5.0
FUNCTION AND PURPOSE
Intended for cutting, dicing and wedging vegetables and fruits.
©
2016 The Vollrath Company L.L.C. Part No. 2350023-1 ml 2/26/16
FEATURES AND CONTROLS OPERATION
G
F E D
H
C
I
B
D
A
A Base Assembly. Holds the guide rods and blade assembly. B Bumpers. Cushions the pusher head during operation. C Guide Rods. Guides and aligns the pusher head onto the
blade set.
D Thumbscrew. Secures the pusher head block to pusher head
assembly. Secures the blade assembly to the base assembly.
E Guides. Used for smooth and consistent operation of pusher
head on the guide rods.
F Handle. Used to lower and raise the pusher head. G Pusher Head Assembly. Made up of the guides, the pusher
head block and the handle.
H Pusher Head Bock. Pushes the food product through the blade
set. Specifically sized to match the corresponding blade assembly.
I Blade Assembly. Houses the blades. Specifically sized to match
the corresponding pusher head block.
WARNING
Sharp Blade Hazard
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
Prior to first use, it is important to clean the equipment. Wash new blades with warm soapy water and rinse thoroughly to remove the thin protective oil film.
1. Before each use, check that the equipment is clean and the blades are in good condition. If loose or broken blades are found, blades must be replaced.
2. Place the equipment on a clean, flat work surface.
3. Before each use, always check for proper blade alignment. Slowly set the pusher head onto the blade assembly. They should slide together with no obstructions. If there are obstructions, verify they are a matching set.
4. Remove the obstruction.
5. Verify that the blade assembly and pusher head assembly are the desired size.
6. Prepare the food product to be processed. For Slicing and dicing the maximum size of the food product is 5" (12.7 cm). For Wedging and coring the maximum size of the food product is 3½" (8.9 cm) in diameter.
7. Lift the handle and place the food product on the blade assembly with the flat side down.
8. Remove hand from the blade assembly area and place that hand on the leg of the base.
9. Using a strong, quick, downward thrust, force the food product through the blade assembly.
10.Repeat this process until you have prepared enough food product for your daily needs.
11.Clean and lubricate your equipment immediately after each use. See the CLEANING section of this manual for more information.
2 Redco®Instacut™5.0 Operator’s Manual
CLEANING
WARNING
Sharp Blade Hazard
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
To maintain the appearance and increase the service life, clean your equipment daily.
NOTICE: Food acids will make blades dull and corrode the metal.
Always clean this food preparation equipment immediately after every use.
1. Slide the pusher head off the rod guides.
2. Raise the bumpers approximately 2" (5.0 cm).
3. Loosen the thumbscrew on the base and carefully remove the blade assembly.
4. Wipe, rinse or spray off equipment, pusher head assembly and blade assembly thoroughly with HOT water.
5. Do not wipe across the blades or use scrub pads on this equipment. Wiping across the sharp edge of the blade can cause injury and will dull the blades.
6. The blade assembly is best cleaned by forcing water under pressure through the blades from the unsharpened side. If necessary, use a nylon bristle cleaning brush to push food particles out from the unsharpened side of the blade assembly.
7. Do not put this equipment in a dishwasher or dish machine with soaps, detergents, or other alkaline chemicals that can harm the equipment.
8. After cleaning, let the equipment air dry.
9. Install the blade assembly by inserting the tab on the blade holder into the groove in the base, then lowering the blade holder into the seated and flush position in the base. Tighten the thumbscrew.
10.Lubricate the guide rods with mineral oil or Petro Gel after each use. Do not use cooking oil as it will become sticky and may permanently damage the equipment.
11.Slide the bumpers into place.
12.Install the pusher head assembly: Slide the pusher head onto the rod guides.
PREVENTATIVE MAINTENANCE
1. Clean the equipment after every use.
2. Use for intended purposes only.
3. Change the blades regularly – based on usage.
REPLACING BLADE ASSEMBLY
WARNING
Sharp Blade Hazard
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
Wash new blades with warm, soapy water and rinse thoroughly to remove the thin protective oil film. Keep the sharp edge away from you when handling blades.
1. Familiarize yourself with the parts diagram for your equipment.
2. Remove the pusher head assembly by sliding the pusher head off the rod guides.
3. Raise the bumpers approximately 2" (5.0 cm).
4. Loosen the thumbscrew and carefully remove the blade assembly. Remove the cutting blade assembly by pressing upwards on the bottom of the side of the blade holder, where the thumbscrew is located. Discard the old blade assembly.
5. Install the new cutting blade assembly by inserting the tab on the blade holder into the groove in the base, then lowering the blade holder into the seated and flush position in the base. Tighten the thumbscrew.
6. Slide bumpers down guide rods to contact base. Position pusher head assembly onto the guide rods, slowly lower pusher head assembly, and check pusher head block to blade alignment.
7. Lubricate the guide bar with mineral oil or Petro Gel after each use. Do not use cooking oil as it will become sticky and may permanently damage the equipment.
TROUBLESHOOTING
Problem Might be Caused By Course of Action
Broken Blade Blades were dull.
Redco®Instacut™5.0 Operator’s Manual 3
Pre-score whenever possible to avoid undue shock and stress to blades. Replace the blade assembly.
SERVICE AND REPAIR
Serviceable parts are available on Vollrath.com. To avoid serious injury or damage, never attempt to repair the unit or replace a damaged power cord yourself. Do not send units directly to
The Vollrath Company LLC. Please contact Vollrath Technical Services for instructions. When contacting Vollrath Technical Services, please be ready with the item number, model number (if applicable), serial number, and proof of
purchase showing the date the unit was purchased.
WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.
For complete warranty information, product registration and new product announcement, visit www.vollrath.com.
The Vollrath Company, L.L.C.
1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A. Main Tel: 800.624.2051 or 920.457.4851 Main Fax: 800.752.5620 or 920.459.6573
www.vollrath.com
Customer Service: 800.628.0830 Canada Customer Service: 800.695.8560
Technical Services techservicereps@vollrathco.com Induction Products: 800.825.6036 Countertop Warming Products: 800.354.1970 All Other Products: 800.628.0832
©
2016 The Vollrath Company L.L.C. Part No. 2350023-1 ml 2/26/16
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