Vollrath MGD18 Operator's Manual
68 Inch Digital Conveyor Pizza Ovens
Thank you for purchasing this Vollrath equipment. Before operating the
equipment, read and familiarize yourself with the following operating
and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
SAFETY PRECAUTIONS
To ensure safe operation, read the following statements and understand
their meaning. This manual contains safety precautions which are
explained below. Please read carefully.
Operator’s Manual
Model MGD18
WARNING
Warning is used to indicate the presence of a hazard that will or can
cause severe personal injury or death.
CAUTION
Caution is used to indicate the presence of a hazard that will or can
cause minor or major personal injury if the caution is ignored.
NOTICE: Notice is used to note information that is important but not
hazard-related.
To reduce risk of injury or damage to the equipment
• Plug only into grounded electrical outlets matching the voltage on
the rating plate.
• Use this equipment in a flat, level position.
• Unplug equipment and let it cool before cleaning or moving.
Equipment remains hot after it is turned off.
• Do not touch during operation.
• Unplug when not in use.
• Keep equipment and power cord away from open flames, electric
burners or excessive heat.
• Do not operate unattended.
• Closely supervise equipment operating in public areas and/or
around children.
• Do not operate if equipment has been damaged or is malfunctioning
in any way.
Item No. Model Description
PO6-20818
PO6-22018 18" wide conveyor, 220V
PO6-24018 18" wide conveyor, 240V
MGD18
18" wide conveyor, 208V
FUNCTION AND PURPOSE
This equipment is intended to bake fresh dough and par-baked pizzas,
flat breads, calzones and toast sandwiches. It is not intended bake
frozen or deep dish pizzas, or to cook raw food or raw pizza toppings. It
is intended for use in commercial foodservice operations that serve
pizzas, but that also serve other menu items. It is intended for
occasional, not continuous use. It is not intended for pizzerias,
household, industrial or laboratory use.
Ventless Operation
This oven is UL tested and verified for ventless operation under the
following conditions:
• For use with pre-cooked foods such as pizza toppings, sandwiches
and melting cheese
• Not for use with raw and/or fatty proteins such as skin-on or bone-in
chicken, hamburger meat or sausages
Note: Local codes may apply. Approval for ventless operation is subject
to the local Authority Having Jurisdiction (AHJ). Please contact your
AHJ for more information
CLEARANCE AND ENVIRONMENT REQUIREMENTS
Do not place this oven on surfaces or near walls, partitions or kitchen
furniture unless they are made of non-combustible material or clad with
non-combustible heat-insulating material. Ovens must not be used near
or below curtains and other combustible materials. Do not place the
oven adjacent to a heat producing appliance.
©
2019 The Vollrath Company L.L.C. Part No. 350844-1 ml 6/3/19
SET UP
FROZEN/FRESH DOUGH HANDLING TIPS
1. Place the oven on a hard, flat, stable surface.
2. Install the legs. Two people required. Have one person lift one end of
the oven while the other person installs the legs. Repeat for the other
side of the oven.
NOTICE: Legs must be installed. Failure to install the legs will
restrict airflow and cause the oven to overheat.
3. Install the load and unload trays to match the conveyor direction.
The load tray slants toward the conveyor. The unload tray slants
away from the conveyor.
The following are general tips. Follow any instructions specific to your
brand of dough or recipe.
• Remove the wrapping from frozen dough balls.
• Place the dough balls a few inches apart, into a proofing box or on a
sheet pan.
• Lightly spray top of the dough balls with a non-stick cooking spray,
then cover with a layer of freezer paper.
• Refrigerate overnight.
• Remove only enough dough balls from the sheet pan to
accommodate what you will need for a few hours.
• Sprinkle flour, cornmeal or Pizza Crisp onto the surface on which
you plan to roll out the dough.
• Roll the dough, starting from the center and working your way to the
outer edges. Turn the dough as you work toward the outer edges to
maintain a round shape.
• Use a rolling pin, dough press or dough sheeter to form the dough
to the desired size and thickness.
• Place the flattened shell onto a dark metal or seasoned pizza screen
or pan.
NOTICE: Fresh dough pizzas must be baked on metal pizza
screens or pizza pans. Do NOT put fresh dough pizzas
directly on the conveyor. Dough will stick to or fall
through the conveyor.
NOTICE: Do NOT use paper pizza pans in this oven. Paper pizza
pans will burn and could create a fire hazard.
NOTICE: Dark metal or seasoned metal screens or pans perform
best. Shiny metal or aluminum foil will reflect heat away
from the pizza and preventing browning.
BEFORE FIRST USE
1. Clean the oven. See “Daily Cleaning” on page 5.
PIZZA ASSEMBLY TIPS
• Spread the sauce, starting from the center and moving toward the
outer edges of the crust to ensure a uniform thickness of sauce.
Leave an inch of space to the outer edge of the crust to allow the
crust to brown. Spreading sauce too close to the edge prevents the
crust from browning.
• Spread out high moisture content toppings, such as vegetables.
High moisture toppings will prevent the surrounding areas from
baking until ALL of the moisture has evaporated.
2 68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD
FEATURES
Left to Right Conveyor Set-up Shown
A
C
B
Front View
A Heat Shield
B Crumb Tray
C Load/Unload Trays
Load. Slants toward conveyor
Unload. Slants away from conveyor
D Reset Button (Reference only. See page 6.)
Back View
E
G
F
E Control Panel Circuit Breaker
F Power Cord
G Conveyor Circuit Breaker
H Main Power Switch - Turns on main power to the oven
I Oven Stacker Receptacle. Powers the oven stacker accessory.
H
I
D
Control Panel
Power Button - Press to turn on the heating elements and
conveyor.
speed
recipe
Speed Button - Press to set the time it takes for food to pass
through the oven.
Recipe Button - Press to select a recipe. There are six
customizable recipe programs. Each recipe includes temperature
settings for each oven zone and the conveyor speed.
Pizza 1-2 Select for pizzas that have 1-2 topping
Pizza 3-4 Select for pizzas that have 3-4 toppings
Calzone Select for baking fresh dough calzones
Sandwich Select for toasting sandwiches
M1 Create your own recipe program
M2 Create your own recipe program
Temp Button - There are four temperature zones, two on top of the
oven and two on the bottom. For a diagram, see “Change
temp
Temperatures” on page 5.
Up Button - Press to scroll through the recipes or to increase the
speed or temperature.
Set Button - Press to select a recipe or save a change to the speed
or temperature.
set
Down Button - Press to scroll through the recipes or to decrease
the speed or temperature.
A
B
C
68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD 3
OPERATION
Adjust the Heat Shields
Rotate the knobs to adjust the heat shields to allow food to pass into
the oven, and to regulate the amount of heat retained at each end of the
oven to achieve desired results.
Tips:
Menu Item Suggestions
Fresh dough Entry shield all the way down, and exit shield
partially down to retain heat to bake the dough.
Par baked Entry and exit shields half way down to finish crust
and brown the toppings.
Sandwich Entry and exit shields half way down.
Calzone Entry and exit shields half way down.
Preheat
1. Plug the oven into a grounded electrical outlet that matches the
rating on the name plate found on the oven.
NOTICE: Using a voltage other than the nameplate rated voltage
will cause damage to the unit. Incorrect voltage,
modification to the power cord or electrical components
can damage unit and will void the warranty.
2. Position the main power switch on the back of oven to the ON
position.
3. Press and release on the display. You will hear a beep. The
oven will start to preheat. The display will read:
Adjust the Recipe Settings
Customize the default recipe settings to meet your baking needs.
STEP 1: Select a Recipe to Adjust
1. Press and release . The control panel will beep.
2. Press and release or to scroll through the recipes.
3. Press and release to select a recipe.
Note: Press set within 10 seconds or the change will not be saved.
STEP 2: Select Settings to Adjust
Change the Conveyor Speed
1. Press and release . The current speed will display.
Tip: For pizza start with a 7:30 pass time. Ideal pass time is
dependent on the type of crust and toppings.
2. Press and release the or to change the speed.
recipe
set
speed
4. The oven will be ready to use in approximately 20 minutes. The
display will read:
5. Press and release .
6. Press to scroll through the recipe options.
7. Press and release to select a recipe.
8. Adjust the recipe settings according to the menu item to be baked.
See “Adjust the Recipe Settings” on this page.
9. Wait 5 minutes for the oven to adjust to the new settings.
recipe
set
Test
NOTICE: Fresh dough pizzas must be baked on metal pizza screens
NOTICE: Do NOT use paper pizza pans in this oven. Paper pizza pans
NOTICE: Dark metal or seasoned metal screens and pans perform
1. Test the settings by placing a sample pizza into the oven.
2. Monitor the baking process and adjust the temperatures and
3. Evaluate the results.
or pizza pans. Do NOT put fresh dough pizzas directly on
the conveyor. Dough will stick to or fall through the
conveyor.
will burn and could create a fire hazard.
best. Shiny metal or aluminum foil will reflect heat away
from the pizza and preventing browning.
conveyor speed to prevent the pizza from burning.
3. Press and release to select and save the selection.
Change the Temperatures
1. There are four temperature zones. Zones are always in the same
location, regardless of the direction of the conveyor.
1
3
Conveyor Direction Pizza Direction Through Zones
Left to Right
Right to Left
2. Press and release . Zone 1 is displayed.
3. Press and release or to change the temperature.
Tip: For pizza, set the bottom heat approximately 75
degrees hotter than the top control. Ideal temperatures are
dependent on the type of crust and toppings.
4. Press and release to save the selection. The display will
advance to next heat zone.
set
2
4
1 and 3 2 and 4
1 and 3 2 and 4
temp
° to 100°
set
4 68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD
OPERATION (CONTINUED)
Bake
1. Press and release . The control panel will beep.
2. Press and release or to scroll through the recipes.
recipe
CLEANING
WARNING
Electrical Shock Hazard
Do not spray water or cleaning products. Liquid could contact
the electrical components and cause a short circuit or an
electrical shock.
3. Press and release to select a recipe.
4. Allow time for the oven to adjust to new heat settings before placing
a pizza on the conveyor.
5. Do not overload the oven. Wait a few minutes for the oven to recover
before placing the next pizza onto the conveyor.
Maximum oven capacity: One 16" diameter pizza or multiple smaller
pizzas with a combined maximum diameter of 16"
set
If a Pizza is Stuck in the Oven
1. Press and hold until the display shows
2. Unplug the oven.
3. Let the oven cool completely.
4. Use tongs to remove the pizza. Take care to not bump the glass
heating elements above and below the conveyor.
Change the Conveyor Direction
1. Press and hold the until you hear two beeps.
2. The conveyor will stop. After about 10 seconds it will start again in
the opposite direction.
speed
CAUTION
Burn Hazard
Allow equipment to cool before moving or cleaning.
NOTICE: Do not use abrasive materials, scratching cleansers or
scouring pads to clean the exterior of the equipment.
These can damage the finish.
Daily Cleaning
1. Press and hold until the display shows
2. Unplug the oven.
3. Let the oven cool completely.
4. Slightly dampen a soft cloth with warm water.
5. Use the dampened cloth to clean the exterior of the oven, the air
intake under the oven, the feed ramp, and collection tray.
Clean the Conveyor
Tip: Use M1 or M2 to create a “recipe” with settings for cleaning the
oven,
1. Plug in the oven.
2. Press and release .
Standby Mode
Use standby mode to reduce electrical consumption by up 75% during
non-peak usage time.
To Place the Oven in Standby Mode
1. Press and release and at the same time.
2. The display will show
temp
To Cancel Standby Mode
1. Press any button on the control panel to return the oven to full
power.
2. The display will show WARMING until the oven reaches the
temperature for the selected recipe.
3. When the oven reaches the set temperature, the display will show
recipe
3. Set the temperature in all 4 zones to 150
4. Set the conveyor speed to 90 seconds.
5. Press and hold a heat resistant (steel wool, metal wire brush, etc)
abrasive pad or brush against the conveyor. Move the pad or brush
back and forth (left to right) across the conveyor to remove food
debris.
6. Empty and clean the crumb trays.
°.
CAUTION
Burn Hazard
Crumb trays may be hot. Use oven mitts to protect hands.
Special Instructions for Ventless Operation
Clean the adjacent surfaces and kitchen equipment at least every other
month or more frequently as needed.
PREVENTATIVE MAINTENANCE
Contact an authorized service agent for a professional cleaning of the
components.
68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD 5
TROUBLESHOOTING
Problem Might be Caused By Course of Action
Oven will not turn on when the power
button on the front of the oven is
pressed.
Display on control panel is blank, oven is
plugged in and turned on.
Display shows an zone alarm: prb1,
prb2, prb3, prb4 and the control
panel emits a continuous beep.
Display will not change from Warming
to Redy.
Display changes from Warming to
Heating and does not display Redy.
Conveyor will not reverse direction. The conveyor may be obstructed. Check for and clear obstructions in the conveyor.
Conveyor speed will not change. Set button was not pressed after setting
Conveyor will not turn, but the oven
heats.
Top or bottom heater tubes do not heat. One or more heating elements may have
Oven repeatedly overheats. The crumb tray may not be installed. Verify the crumb tray is installed.
Master On/Off switch on the back of the
oven is in the OFF position.
Oven is plugged into incorrect voltage. Check voltage at the wall outlet. Plug oven into correct voltage.
Control panel circuit breaker, located on
the back of the oven, may have tripped.
Temperature probe in the zone indicated
by the alarm code is not responding.
One heat zone may not be on. Examine heating elements in each heat zone to verify they are
Oven is plugged into incorrect voltage. Check voltage at the wall outlet. Plug oven into correct voltage.
Temperature setting in one or more
zones may be too high.
The speed button was not been pressed
correctly.
There may be a problem with the drive
system relay.
the new speed.
There may be a problem with the driver
board.
The conveyor may be obstructed. Check for and clear obstructions in the conveyor.
There may be a problem with one of the
components.
Conveyor circuit breaker, located on the
back of the oven, may have tripped.
burned out in the zone indicated by the
alarm code shown on the display.
The fan may be dirty. Verify the fan blades of both fans are clean. See the instructions
The fan blades may be dirty. Inspect the fan blades of both to see if they are dirty.
Position the switch to the ON position.
Check for a broken heating element. Replace the element. After the
issue has been resolved, press the button on the circuit breaker to
reset it.
Press any key to turn off the alarm. Contact Vollrath Technical
Services.
working.
Maximum temperature for each zone is 550
temperatures to below the maximum.
Press and hold the speed button until you hear two beeps.
Contact Vollrath Technical Services.
Press the Set button after changing the speed. See “Change the
Conveyor Speed” on page 4.
Contact Vollrath Technical Services.
Contact Vollrath Technical Services.
Press the button on the circuit breaker to reset it.
Press any key to turn off the alarm. Contact Vollrath Technical
Services.
below for inspecting and cleaning the fan blades.
1. Press and hold the power button on the front of the oven until
the display shows OFF. Unplug the oven.
2. Wait 30 minutes for the oven cool.
3. Clean the fan blades.
4. Plug in the oven.
5. Press the power button on the front of the oven.
6. Press the reset button.
°F. Adjust the
7. If the problem persists call Vollrath Technical Services.
There may be a problem with the fan. Run the oven for 10 minutes. If the fan does not run, contact
The fan is not running. There may be a problem with the fan or
The oven is turned off and the fan is
running.
6 68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD
fan switch.
Normal operation. The fan turns on as
needed to cool the oven.
Vollrath Technical Services.
Run the oven for 10 minutes. If the fan does not run, contact
Vollrath Technical Services.
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68 Inch Digital Conveyor Pizza Ovens Operator’s Manual – Model MGD 7
SERVICE AND REPAIR
When under warranty, repair is available for this product. To begin the process:
1. Contact Vollrath Technical Services at 1-800-309-2250. Please be ready with the item number, model number and serial number. You can find this
information on the nameplate located on the side or back of the equipment. Also please provide a proof of purchase indicating the date the
equipment was purchased.
2. A technical services representative will help you troubleshoot the problem over the phone.
3. If the representative determines the issue requires professional service, he or she will help you locate an authorized service center.
4. Contact the authorized service center to make arrangements for the repair. Vollrath will cover the cost to repair and/or replace defective parts
within the equipment warranty period.
WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically
described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt.
Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will
not be covered under warranty.
The warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written
warranty to purchasers for such uses.
Warrantied Parts: The warranty period is 2 years parts, 1 year labor.
Heater Tubes: The warranty period is 1 year, including labor. Heater tube glass damage is not covered by this warranty.
For complete warranty information, product registration and new product announcements, visit www.vollrath.com.
www.vollrath.com
The Vollrath Company, L.L.C.
1236 North 18th Street
Sheboygan, WI 53081-3201 U.S.A.
Main Tel: 800.624.2051 or 920.457.4851
Main Fax: 800.752.5620 or 920.459.6573
Customer Service: 800.628.0830
Canada Customer Service: 800.695.8560
©
2019 The Vollrath Company L.L.C. Part No. 350844-1 ml 6/3/19
Technical Services
techservicereps@vollrathco.com
Toasters: 1-800-309-2250
All Other Products: 800.628.0832
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