Vollrath LidSaver LS01S18, LidSaver LS01B, LidSaver LS01V, LidSaver LS01VB, LidSaver LS01VS18 Operator's Manual

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LidSaver
Operator’s Manual
In-Counter Lid Dispensers
Description
Faceplate
Item No.
LS01 Horizontal LS01V Vertical LS01B Horizontal LS01VB Vertical LS01S18 Horizontal LS01S18B Horizontal Black LS01VS18 Vertical Clear LS01VS18B Vertical Black
Mounting Length
23"
(58.4 cm)
18"
(45.7 cm)
Color
Clear
Black
Clear
Accommodates
Lid Diameter
2¾"to4¾"
Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.
SAFETY PRECAUTIONS
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that will or can cause severe personal injury or death.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.
NOTICE: Notice is used to note information that is important but not
hazard-related.
Please register your product at Vollrath.com/ProductRegistrer
NOTICE: Each LidSaver™ is factory set to dispense a particular lid
NOTICE: LidSaver dispensers require regular cleaning to assure
style. If you change lid manufacturers or sizes, your LidSaver™ will need to modified. Vollrath offers lid change out kits that are easy to install. Visit www.Vollrath.com for more information
proper operation. See “cleaning” on page 3.
OVERVIEW
G
G
F
E
A Bezel/Housing B Door C Lid Claw Pivot Screws. (6-32 x ³⁄₄ F.H.M.S.) D “A” Claw. Marked with claw code. E Door Springs Door Screws. (10-24 x ³⁄₈ R.H.M.S.) F Piston Lid Plate G Pivoting Pager Flipper. For smooth lid loading. H “B” Claw. Marked with claw code.
I Housing Screws
©
2017 The Vollrath Company L.L.C. Part No. 8012600-1 ml 1/30/17
D
C
G
G
H
B
A
I
IN-COUNTER INSTALLATION
() ( ) () ( )
Service Fax: 920.459.5462
Tools Needed
• #2 Phillips Screwdriver
• Drill
• 0.125" – 0.136" Drill Bit (For #8 Pilot Hole)
• Sabre Saw or Hand Router
• Cabinet Cut-Out Template (provided)
• (4) #8 x 1.00" Flat Head Wood Screws (included)
1. Use the supplied cabinet cut-out template to cut the LidSaver™ tube hole and drill four mounting screw pilot holes.
HOUSING
CUTOUT
Please read bottom clearance requirements below.
4. Remove the housing by pulling forward and allowing the housing to flex around the side edges of the open door.
.343"
8.71mm
8.81mm
3.437"
.53"
13.46mm
6.875" HEIGHT OF HOUSING
174.63mm
8.71mm
.343"
#8/ 4.166 mm WOODSCREW PILOT
#8/ 4.166 mm WOODSCREW PILOT
.510"
CENTER OF HOUSING
6.187" 157.15 mm HEIGHT OF HOLE
12.95mm
CENTER OF HOUSING
5.437" 138.10 mm WIDTH OF HOLE
2.365" 60.07mm
1.985" 50.42 mm
#8/ 4.166 mm WOODSCREW PILOT (4 PLACES.)
2.906" 53.21mm
#8 / 4.166 mm WOODSCREW
.343"
8.71mm
3.230"
82.04mm
.53"
13.46mm
2.437"
61.9mm
8.71mm
.343"
PILOT
2. Use a screwdriver or pliers to unlock the the door springs from the door.
3. Remove the four housing screws.
5. Mount the LidSaver into your cabinet using the four #8 round head wood screws.
6. Replace the housing.
7. Hook the door springs.
2 LidSaver™In-Counter Lid Dispensers Operator’s Manual
LOADING CLEANING
1. Before loading lids, verify your lids match the manufacturer and lid number noted on the lid plate label.
2. Separate the lids prior to loading to release any lids that may have been pressed together during packaging.
3. Load lids or cups.
NOTICE: Do NOT use strong solvents or commercial cleaners
containing ammonia, alcohol, acetone or dry cleaning products. These will damage the equipment.
Regularly clean the inside and outside of your LidSaver™.
1. Remove all lids from LidSaver™.
2. Remove the bezel/housing (refer to installation instructions).
3. Wipe the interior and exterior with a cotton cloth and warm soapy water.
4. Saturate each pager assembly with warm soapy water several times. Flex the flipper portion of the pager to verify flippers operate freely.
5. Push the piston to the back of the tube to expose the bottom of tube. Wipe the bottom of the tube.
6. Lubricate components:
• Door pivots: Apply lubricant with the door fully open and closed.
• Housing screws
7. Replace the housing.
8. Reattach the door springs.
MAINTENANCE
Tune-Up Your LidSaver™
When lids do not dispense correctly your LidSaver™ may need to be adjusted. Order a tune-up kit. See www.Vollrath.com for ordering information.
• Lids must be loaded with the front of the lid stack facing forward.
NOTICE: DO NOT overstock lids. Compressing lids may result in
4. If dispensing tabbed lids, align all lid tabs either up (12:00) or down (6:00) to avoid interference with the lid claws.
NOTICE: Each LidSaver™ is factory set to dispense a particular lid. If
dispensing problems.
you change manufacturers or sizes, your LidSaver™ will need to be modified. Vollrath offers lid change out kits that are easy to install. Visit www.Vollrath.com for more information.
LidSaver™In-Counter Lid Dispensers Operator’s Manual 3
TROUBLESHOOTING
Note: Due to manufacturing defects, damaged lids or poorly stacking lid types, some lids may not dispense as planned. Under these rare conditions your customer is still able to easily retrieve a lid.
Problem Might be Caused By Course of Action
Unsatisfactory dispensing
More than one lid releases when opening door
Single lid dispenses inconsistently.
Lids are frequently damaged.
Door is disengaged from door pivots or becomes disengaged when opened too far.
Your lid may be incorrect for your LidSaver™ settings.
LidSaver™ may be overfilled with lids. When lids are compressed too tightly from overstocking they will not dispense well. Instruct staff to not overstock lids.
Pager flipper not returning to proper working position after loading lid stack.
Pager not securely fastened down.
Lid claw is missing or damaged.
Piston or piston spring may be damaged and preventing movement to the most forward position.
One or pager flappers have migrated inward, causing the lids to be held too firmly.
Door pivot screws are sheared.
Read label on “lid plate”. If this does not match your lids, order a lid change kit” to reset your LidSaver™ for your lid.
Remove lids and flake the stack. Avoid overstocking lids when loading.
Using warm soapy water, thoroughly saturate pager and flipper until flipper operates freely.
Grasp each pager to determine if it is loose and allows movement within the adjustment slot. Order a tune-up kit to set these components accurately.
Look for horizontal motion in one or the other claw. If horizontal motion is noticed, tighten or replace the claw screws. If claw is broken, order a new claw.
The piston or piston spring may be damaged. Clean the inside of the tube
Remove housing. Inspect the lid claw/lid interaction. Move the door to check if the lid claw reaches behind the first lid when the door is completely closed. If the claw does not reach back far enough, order a Lid Tune Up Kit to reset the pagers.
Remove the door pivot screws. Replace with 0.75-1.00" 10-24 round head screws.
SERVICE AND REPAIR
Serviceable parts are available on Vollrath.com. To avoid serious injury or damage, never attempt to repair the unit or replace a damaged power cord yourself. Do not send units directly to
The Vollrath Company LLC. Please contact Vollrath Technical Services for instructions. When contacting Vollrath Technical Services, please be ready with the item number, model number (if applicable), serial number, and proof of
purchase showing the date the unit was purchased.
WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.
For complete warranty information, product registration and new product announcement, visit www.vollrath.com.
The Vollrath Company, L.L.C.
www.vollrath.com
1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A. Main Tel: 800.624.2051 or 920.457.4851 Main Fax: 800.752.5620 or 920.459.6573 Customer Service: 800.628.0830 Canada Customer Service: 800.695.8560
Technical Services techservicereps@vollrathco.com Induction Products: 800.825.6036 Countertop Warming Products: 800.354.1970 All Other Products: 800.628.0832
©
2017 The Vollrath Company L.L.C. Part No. 8012600-1 ml 1/30/17
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