Vollrath Lettuce King I 400N, Lettuce King I 401N, Lettuce King I 402NC, Lettuce King I 403N, Lettuce King IV 4400N Operator's Manual
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Operator’s Manual
Lettuce King
®
I
400N, 401N, 402NC, 403N
Lettuce King
®
IV
4400N
Thank you for purchasing this Vollrath Food Processing Equipment. Before operating the equipment, read and familiarize yourself with
the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and
packaging. Use this packaging to ship the equipment if repairs are needed.
RegisteR youR pRoduct on-line at www.VollRath.com
Drum Ring shown sold separately.
Item No. 2350026-1 en Rev 07/14
Safety PrecautionS
To ensure safe operation, read the following statements and understand
their meaning. This manual contains safety precautions which are
explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause
severe personal injury, death, or substantial property damage if the
warning is ignored.
featureS and controlS
B
CAUTION
Caution is used to indicate the presence of a hazard that will or can
cause minor personal injury or property damage if the caution is
ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance
information that is important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow
these precautions could result in injury to yourself and others or
damage the equipment.
To reduce risk of injury or damage to the equipment:
Check equipment before each use to insure the equipment is clean.
Check for broken, nicked or dull blades and if found, replace the blade
assembly.
Check to insure that the pusher head sits down completely on the rubber
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bumpers.
If necessary, lubricate guide rods using a light coating of mineral oil, Petro
Gel, or food grade lubricant. DO NOT USE COOKING OIL AS IT WILL
BECOME STICKY AND MAY PERMANENTLY DAMAGE THE PUSHER
HEAD BEARINGS
D
E
C
C
Figure 1. Features and Controls Lettuce King I.
B
J
G
E
H
function and PurPoSe
Intended for cutting, dicing and wedging vegetables and fruits.
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OperatOr’s Manual
A
K
J
E
J
F
I
H
C
Figure 2. Features and Controls Lettuce King IV.
A
D
E
G
I
C
A
GUIDE RODS. Guides and align the pusher head onto the blade
set.
B
HANDLE. Used to lower and raise the pusher head.
C
LEGS. Supports the equipment.
D
PUSHER HEAD ASSEMBLY. Made up of the guides and the
pusher head block (and the handle for tabletop models).
E
BUMPERS. Cushions the stop of the pusher head.
F
SAFETY LOCK HANDLE. Used to secure the pusher head block
in the up position.
G
BLADE ASSEMBLY. Houses the blades. Specically sized to
match the corresponding pusher head block.
H
BASE ASSEMBLY. Holds the guide rods and parts of the
equipment.
I
LEG SCREWS. Holds the legs in place.
J
LOCKING PIN. Secures the pusher head to the handle. Secures
the handle assembly to the base. Secures the safety lock to the
base.
2. Secure legs (C) to base (E) using screws (A) and washers (B). See
Figure 4.
C
A
E
B
A
B
E
Figure 4. Mounting the Legs on the Lettuce King I.
Leg installation Lettuce King IV:
1. Use the capscrews (A) and rubber washers (B) to install legs (C). See
Figure 5.
E
E
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K
SAFETY LOCK ARM. Used to secure the pusher head block in
the up position.
unPacking the equiPment and initial SetuP
Carefully remove crating or packaging materials from the equipment. Dispose
of all packaging ,materials in an environmentally responsible manner.
Leg installation Lettuce King I:
1. Use the screws (A) and washers (B) to install legs (C) tightening with
wrench (D). See Figure 3.
C
B
A
D
Figure 3. Legs, Hardware and Tool for the Lettuce King I.
Figure 5. Legs and Hardware for the Lettuce King IV.
2. Set legs (C) into the holes in the base assembly (D) so the angled part of
the leg faces outward. See Figure 5.
3. Secure legs (C) to base assembly (D) using capscrews (A) and rubber
washers (B). See Figure 5.
4. Tighten capscrews (A) slowly and rotate the legs slightly so that the end
of the capscrew (A) enters the notch (E) in the leg (C). See Figure 5.
A
C
B
AB
D
C
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SPare PartS liSt - lettuce king i
LETTER PART NUMBER DESCRIPTION
A
B 0655 RUBBER SEAL
C 414 SCREW FIL. HEAD., 1/4-20 X 3/4”
D 415 SCREW, HEX HEAD., 1/4-20 X 7/8”
E 420 BLADE BLOCK
F 424 BLADE BLOCK PIN
G 426 LEG CASTING, FRONT / REAR
H 427 BLADE BLOCK SCREW, 1/4-20 X 2”
I 4422R SET SCREW, SQ. HEAD., 1/4-20 X 3/8”
J
K 453 PUSHER HEAD LOCKING COLLAR - INCLDS. COLLAR & SCREW
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L 454 PUSHER HEAD PIVOT ROD
M 455 PUSHER HEAD HANDLE - INCLDS. HANDLE ROD & 2 PLASTIC GRIPS
N 456 PUSHER HEAD SIDE ARM - RIGHT HAND
O 457 PUSHER HEAD SIDE ARM - LEFT HAND
P 468 BASE ASSEMBLY (CASTING)
Q 490 NYLON WASHER
R 506 PUSHER HEAD BUMPER
S 519 ACORN NUT, 1/4”
T
U N/A BLADE SHIELD - PART OF BLADE ASSEMBLY
NOT SHOWN 4425 LETTUCE CUTTER BRUSH
060 RUBBER FOOT (OLD STYLE)
303 RUBBER FOOT, DEEP (NEW STYLE)
379062
483
482
452
435
485
484C
434
PUSHER HEAD 3/16” - (Item 400N) INCLUDES:
4 (0.88 LONG) SPACERS, 74 (0.93 LONG) SPACERS, 38 FINGERS, 2 RETAINING RODS, 4 NUTS
PUSHER HEAD 1/4” - (Item 403N) INCLUDES:
56 SPACERS, 29 FINGERS, 2 RETAINING RODS, 4 NUTS
PUSHER HEAD 3/8” - (Item 402NC) INCLUDES:
38 SPACERS, 20 FINGERS, 2 RETAINING RODS, 4 NUTS
PUSHER HEAD 3/4” - (Item 401N) INCLUDES:
20 SPACERS, 11 FINGERS, 2 RETAINING RODS, 4 NUTS
BLADE ASSEMBLY 3/16” - (Item 400N) INCLUDES:
37 BLADES, 2 BLOCKS, 2 PINS, 2 SHIELDS
BLADE ASSEMBLY 1/4” - (Item 403N) INCLUDES:
28 BLADES, 2 BLOCKS, 2 PINS, 2 SHIELDS
BLADE ASSEMBLY 3/8” - (Item 402NC) INCLUDES:
19 BLADES, 2 BLOCKS, 2 PINS, 2 SHIELDS
BLADE ASSEMBLY 3/4” - (Item 401N) INCLUDES:
10 BLADES, 2 BLOCKS, 2 PINS, 2 SHIELDS
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OperatOr’s Manual
SPare PartS liSt - lettuce king i
M
P
S
J
O
E
Q
K
I
B
R
D
N
T
F
U
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L
I
C
Figure 6. Spare Parts for Lettuce King I
H
C
G
A
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SPare PartS liSt - lettuce king iv
LETTER PART NUMBER DESCRIPTION
A 0658
B 303
C 305
D 379017
E 379018
F 379019
G 379020
H 850083
I 4402
J 4403
K 4404
L 4405
M 4406
N 4407
O 4409
P 4411
Q 4412R
R 4413
S 4414R
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T 4416
U 4417
V 4424
W 4427
X N/A
Y N/A
Z N/A
AA N/A
BB N/A
CC 4408
DD N/A
EE 4401
FF N/A
NOT SHOWN 4425
NOT SHOWN 2900
Rubber Seal
Rubber Foot
“O” ring
Handle Bracket
Leg (new style - do not intermix with old style)
Screw, Stainless, Hex, 3/8-24 x 1”
Spacer
Guide Rod (also part of 4401)
Blade Block (also part of blade assy 4408)
Blade Pin (also part of blade assy 4408)
Pusher Head
Head Guide
Screw, Hex, 1/4-20 x 4 1/2”
Screw, Hex, 1/4-20 x 1 3/8”
LEG (old style - do not intermix with new style)
Pull Pin with ring, short, 1 1/4”
Pull Pin with ring, long 1 3/4”
Operating Arm Linkage
Operating Handle
Safety Pivot Base
Safety Latch Assembly
Screw, Hex, 1/4-20 x 1/2”
Screw, Phillips, 1/4-20 x 1 1/4”
Plastic Cap (also part of 4417)
Aluminum Stop (also part of 4417)
Safety Latch (also part of 4417)
Screw, Hex, 1/4-20 x 1” (also part of 4417)
Blade Shield (part of blade assy 4408)
Blade Assembly (includes. 2 complete blade assy’s w/ shields)
Single Blade, 1/2” x 9-3/16” (packed 12 per carton) (part of blade assy 4408)
Main frame with guide rods
Head Guide Link (Not Shown) discontinued, refer to “D”)
Lettuce Cutter Brush
Drum Ring (Sold Separately)
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OperatOr’s Manual
Q
SPare PartS liSt - lettuce king iv
CC
BB
N
DD
V
AA
R
L
K
P
U
Y
X
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Z
W
G
N
EE
N
S
M
D
F
I
J
C
H
T
P
Figure 7. Spare Parts for Lettuce King IV.
N
A
B
E
V
O
B
OperatOr’s Manual
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