Vollrath JT1, JT1H Operator's Manual

Operator’s Manual
Conveyor Bread and Bun Toasters - 250-500 Slices Per Hour*
Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.
SAFETY PRECAUTIONS
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that will or can cause severe personal injury or death.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.
NOTICE: Notice is used to note information that is important but not
hazard-related.
To reduce risk of injury or damage to the equipment
• Plug only into grounded electrical outlets matching the voltage on the rating plate.
• Use this equipment in a flat, level position.
• Unplug equipment and let it cool before cleaning or moving. Equipment remains hot after it is turned off.
• Do not touch during operation.
• Unplug when not in use.
• Keep equipment and power cord away from open flames, electric burners or excessive heat.
• Do not operate unattended.
• Closely supervise equipment operating in public areas and/or around children.
• Do not operate if equipment has been damaged or is malfunctioning in any way.
FUNCTION AND PURPOSE
JT1 Models
Slices Per
Item No. Model Voltage
CT2-120350 CT2-23035003 CT2-23035002 Schuko CT2H-120250 CT2H-23025003 CT2H-23025002 Shuko
* Slices per hour is based on maximum conveyor speed. Conveyor speed deter-
mines toasting time and affects color and texture of the toast. Results may vary based upon type of bread, color and texture preference.
JT1
JT1H
120 350
220-240 500
120 250
220-240 500
CLEARANCE AND ENVIRONMENT REQUIREMENTS
Do not place on surfaces or near walls, partitions or kitchen furniture unless they are made of non-combustible material or clad with non­combustible heat-insulating material. Toasters must not be used near or below curtains and other combustible materials.
Do not place the toaster adjacent to a heat producing appliance.
Models JT1, JT1H
Hour*
(Up to)
Product
Opening
1³⁄₈
(3.2)
1-2¹⁄₈
(2.5-7.6)
JT1H Models
Plug
NEMA 5-15P UK
NEMA 5-15P UK
This equipment is intended to toast bread products. It is intended for use in commercial foodservice operations only. It is not intended for household, industrial or laboratory use. The JT1H model toasters are not recommended for toasting standard size bread.
BEFORE FIRST USE
1. Clean the toaster. See “Daily Cleaning” on page 2.
2. Place the feed ramp in the up position. It is shipped folded down in the crumb tray.
©
2018 The Vollrath Company L.L.C. Part No. 350784-1 ml 12/14/18
FEATURES
C D
A
B
Back View
E
OPERATION
CAUTION
Burn Hazard
Do not touch the equipment while it is heating or operating. Hot surfaces can burn skin.
NOTICE: The crumb tray must be installed in the toaster during
Preheat
1. Plug the toaster into a grounded electrical outlet that matches the
2. Rotate the power knob to the full power position (I).
3. Set the conveyor speed control knob to 7.
4. Wait 5 minutes for the toaster to preheat.
Test
1. Adjust the settings for the bread to be toasted. Test the settings by
2. Evaluate the results.
Tips
Toast
1. Adjust the conveyor speed as needed.
2. For best performance do not overload the toaster. Wait a few
operation. Failure to install the crumb tray will cause the toaster to overheat.
rating on the name plate found on the back of the toaster.
NOTICE: Using a voltage other than the nameplate rated voltage
placing a sample of the bread items to be toasted onto the feed ramp.
Bread Product Suggestions
Bagels, wheat or rye bread or products with high moisture content.
Buttered or coated, such as pastries
Frozen Must be thawed before toasting.
• Toast too light: Rotate the speed control knob to a lower number
• Toast too dark: Rotate the speed control knob to a higher number
seconds before loading a second row of bread into the toaster.
will cause damage to the unit. Incorrect voltage, modification to the power cord or electrical components can damage unit and will void the warranty.
Use a slower conveyor speed.
Not recommended.
to reduce the speed and darken the toast.
to increase the speed control and lighten the toast.
A Conveyor Speed Control Knob B Power Knob
Full Power - maximum heat Off Standby - reduces electrical consumption by up to 75%.
C Feed Ramp D Crumb Tray E Collection Pan
F
F Reset Button
If Bread Becomes Stuck
1. Rotate the power knob to the OFF position (O) and unplug the toaster.
2. Let the toaster cool completely.
3. Use tongs to remove the bread item. Take care to not bump the glass heating elements above and below the conveyor.
CLEANING
WARNING
Electrical Shock Hazard
Do not spray water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock.
CAUTION
Burn Hazard
Allow equipment to cool before moving or cleaning.
NOTICE: Do not use abrasive materials, scratching cleansers or
NOTICE: Heating elements do not need to be cleaned. Crumbs and
Daily Cleaning
1. Before turning off the equipment and with the conveyor rotating,
2. When the food debris reaches the front of the conveyor, rotate the
3. Unplug the equipment.
4. Let the equipment cool completely.
5. When the equipment is cool, use a brush or scrub pad to remove the
6. To clean the exterior, use a soft cloth dipped in hot soapy water to
7. Empty and clean the crumb tray(s).
scouring pads to clean the exterior of the equipment. These can damage the finish.
food debris will burn off. Over time the heating elements may develop a chalky appearance, but this will not impact performance.
watch the conveyor belt for food debris.
power knob to the OFF position.
food debris.
wipe the exterior and fan air intake under the equipment. If needed, wipe the fan intake area with degreaser to prevent long term build up.
2 Conveyor Bread and Bun Toasters - 250-500 Slices Per Hour* Operator’s Manual – Models JT1, JT1H
PREVENTATIVE MAINTENANCE
Contact an authorized service agent for a professional cleaning of the components.
TROUBLESHOOTING
Problem Might be Caused By Course of Action
Toaster does not heat and the conveyor belt does not move.
Toaster is not plugged in. Plug in the toaster. Power knob setting is incorrect. Rotate the power knob to the ON (|) position. The wall breaker may be tripped.
The reset may be tripped. Look under the toaster to see if an object is preventing the fan
1. Inspect for tripped breaker.
2. Reset the breaker.
3. If the breaker was not tripped, inspect the toasting chamber for broken heater elements.
4. For broken elements, contact Vollrath Technical Services.
blades from turning.
1. Rotate the power knob to the OFF (O) position.
2. Unplug the toaster.
3. Wait 30 minutes for the toaster to cool.
4. Remove the object.
5. Plug in the toaster.
6. Rotate the power knob to the ON (|) position.
7. Press the reset button, located below the back panel. You should hear and feel the button reset. The toaster should start to
operate.
Toaster heats and the conveyor belt does not move.
Top or bottom heat tubes do not heat.
Toaster repeatedly overheats.
The fan is not running. There may be a problem with the fan. Contact Vollrath Technical Services.
Conveyor Bread and Bun Toasters - 250-500 Slices Per Hour* Operator’s Manual 3
There may be a problem with the motor/ speed control or drive chain.
One or more elements may have burned out.
The crumb tray may not be installed. Verify the crumb tray is installed.
The fan may be dirty.
There may be a problem with the fan. Contact Vollrath Technical Services.
8. If the problem persists call Vollrath Technical Services.
Inspect the fan blades to see if they are dirty.
1. Rotate the power knob to the OFF (O) position.
2. Unplug the toaster.
3. Wait 30 minutes for the toaster cool.
4. Clean the fan blades.
5. Plug in the toaster.
6. Rotate the power knob to the ON (|) position.
7. Press the reset button.
8. If the problem persists call Vollrath Technical Services.
Contact Vollrath Technical Services.
Contact Vollrath Technical Services.
Verify the fan blades are clean. See instructions above for inspecting and cleaning the fan blades.
SERVICE AND REPAIR
When under warranty, repair is available for this product via carry-in service. To begin the process:
1. Contact Vollrath Technical Services at 1-800-309-2250. Please be ready with the item number, model number and serial number. You can find this information on the nameplate located on the side or back of the equipment. Also please provide a proof of purchase indicating the date the equipment was purchased.
2. A technical services representative will help you troubleshoot the problem over the phone.
3. If the representative determines the issue require professional service, he or she will help you locate an authorized service center.
4. Contact the authorized service center and transport the equipment to the authorized service center. Vollrath will cover the cost to repair and/or replace defective parts within the equipment warranty period. The cost of transporting the equipment to and from the service center is not covered by the warranty.
WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.
The warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
Heater Tubes: The warranty period is 1 year, including labor when performed at an authorized service center. Heater tube glass damage is not covered by this warranty. Customer is responsible for the cost of transporting the product to the authorized service center.
Warrantied Parts: The warranty period is 2 years parts, 1 year labor. For complete warranty information, product registration and new product announcement, visit www.vollrath.com.
The Vollrath Company, L.L.C. Headquarters 1236 North 18th Street Sheboygan, Wisconsin 53081-3201 USA Main Tel: 800-624-2051 or 920-457-4851 Main Fax: 800-752-5620 or 920-459-6573 Canada Customer Service: 800-695-8560 Tech Services: techservicereps@vollrathco.com www.vollrath.com
Pujadas Ctra. de Castanyet, 132 P.O. Box 121 17430 Santa Coloma de Farners (Girona) – Spain Tel. +34 972 84 32 01 info@pujadas.es
Vollrath of China Vollrath Shanghai Trading Limited 23A, Time Square Plaza | 500 Zhang Yang Road Pudong, Shanghai 200122 Tel: 86-21-50589580
©
2018 The Vollrath Company L.L.C. Part No. 350784-1 ml 12/14/18
Vollrath de Mexico S. de R.L. de C.V. Periferico Sur No. 7980 Edificio 4-E Col. Santa Maria Tequepexpan 45600 Tlaquepaque, Jalisco | Mexico Tel: (52) 333-133-6767 Tel: (52) 333-133-6769 Fax: (52) 333-133-6768
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