Vollrath Fruit Cutter 403NH Operator's Manual

ENGLISH
ENGLISH
Operator’s Manual
Fruit Cutter
TM
403NH
Thank you for purchasing this Vollrath Food Processing Equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.
Item No. 2350215-1 Rev 07/13
Manual Food Processing equiPMent
Safety PrecautionS
To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance information that is important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury to yourself and others or damage the equipment.
featureS and controlS
B
D
C
E
A
E
G
To reduce risk of injury or damage to the equipment:
Check equipment before each use to insure the equipment is clean. Check for broken, nicked or dull blades and if found, replace the blade
assembly.
Figure 1. Features and Controls Fruit Cutter.
Check to insure that the pusher head sits down completely on the rubber
bumpers.
If necessary, lubricate guide rods using a light coating of mineral oil, Petro
Gel, or food grade lubricant. DO NOT USE COOKING OIL AS IT WILL BECOME STICKY AND MAY PERMANENTLY DAMAGE THE PUSHER HEAD BEARINGS
function and PurPoSe
Intended for cutting, dicing and wedging vegetables and fruits.
unPacking the equiPment and initial SetuP
Carefully remove crating or packaging materials from the equipment. Dispose of all packaging ,materials in an environmentally responsible manner.
Leg installation Fruit Cutter:
1. Install the rubber feet (E) on to the legs (C). See Figure 2.
2. Use the screws (A) and washers (B) to install legs (C) tightening with
C
A
BLADE ASSEMBLY. Houses the blades. Specically sized to
match the corresponding pusher head block.
B
HANDLE. Used to lower and raise the pusher head.
C
LEGS. Supports the equipment.
D
PUSHER HEAD ASSEMBLY. Made up of the guides and the
pusher head block (and the handle for tabletop models).
E
BUMPERS. Cushions the stop of the pusher head.
G
BASE ASSEMBLY. Holds the guide rods and parts of the
equipment.
wrench (D).
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3. Verify that the blade assembly and pusher head assembly are the desired size.
4. Prepare the food product to be processed.
5. Lift the handle (B) and place the food on the blade assembly (G) with the at side down. See Figures 1.
C
E
E
6. Remove hand from the blade assembly (G) area and place that hand on the leg (C).
7. Using a strong, quick, downward thrust, force the food product through the blade assembly.
8. Repeat this process until you have prepared enough food product for your daily needs.
9. Clean and lubricate your equipment immediately after each use. See the CLEANING section of this manual for more information.
B
E
A
D
E
cleaning
Figure 2. Legs, Hardware and Tool for the Fruit Cutter.
3. Secure legs (C) to base (D) using screws (A) and washers (B). See Figure 3.
C
To maintain the appearance and increase the service life, clean your daily.
NOTE: Food acids will make blades dull and corrode the metal.
E
E
F
E
F
E
Always clean this food preparation equipment immediately after every use.
1. Raise the handle to put the highest position. See Figures 1 and 2.
2. Clean large excess pieces of scrap with the special brush provided with
3. Wipe, rinse or spray off equipment, pusher head and blade assembly
4. Do not wipe across the blades or use scrub pads on this equipment.
Figure 3. Mounting the Legs on the Fruit Cutter.
5. The blade assembly (G) is best cleaned by forcing water under pressure
oPeration
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
Prior to rst use, it is important to clean the equipment. Wash new blades with warm soapy water and rinse thoroughly to remove the thin protective oil lm.
6. Do not put this equipment in a dishwasher or dish machine with soaps,
7. After cleaning, let the equipment air dry.
8. Lubricate the guide bar with mineral oil or Petro Gel after each use.
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
ENGLISH
this equipment.
thoroughly with HOT water.
Wiping across the sharp edge of the blade can cause injury and will dull the blades.
through the blades from the unsharpened side. If necessary, use a nylon bristle cleaning brush to push food particles out from the unsharpened side of the blade assembly (G).
detergents, or other alkaline chemicals that can harm the equipment.
Do not use cooking oil as it will become sticky and may permanently damage the equipment.
1. Before each use, check that the equipment is clean and the blades are in good condition. If loose or broken blades are found, blades must be serviced.
2. Before each use, always check for proper blade alignment. Slowly set the pusher head (D) onto the blade assembly. See Figures 1 and 2. They should slide together with no obstructions. If there are obstructions, verify they are a matching set.
Preventative maintenance
1. Clean equipment after every use.
2. Use for intended purposes only.
3. Change blades regularly - based on usage.
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Manual Food Processing equiPMent
rePlacing Blade aSSemBly
WARNING
Sharp Blade Hazard.
Blades are sharp and can cause cuts. To avoid injury from sharp blades, handle with caution.
Wash new blades with warm, soapy water and rinse thoroughly to remove the thin protective oil lm. Keep the sharp edge away from you when handling blades.
1. Familiarize yourself with the parts diagram for your equipment.
2. Allow ample room to work on a at, dry surface.
3. Raise the handle and pusher head as far up as it will go.
4. Verify that the bumpers (10) are installed. If missing, clean the surface and install new blade block shield(s). See Exploded View and Parts List.
5. Remove the screws retaining the blade assembly (23). Carefully remove and dispose the blade assembly.
6. Examine the pusher ngers (16). If they are nicked or burred, smooth the rough edges with a small at le. The spaces between the ngers must be uniform. Straighten any bent ngers.
7. Verify that blade shields (27) are installed on the blade assembly.
8. Place the blade assembly (23) into the frame (1) so the it is seated correctly and the sharp side up. See Figure 1.
9. Install the screws into the rear side of the blade assembly (23). Tighten until contact is made with the base assembly (1). Turn the screw until tight, do not exceed 1/2 turn or 40 in. lbs.
10. Place rubber washer between the base assembly (1) and the blade assembly (23). Insert the screws through the frame, and rubber washer into the blade assembly. Turn the screw until tight, do not exceed 1/2 turn or 40 in. lbs.
11. Slowly bring the pusher head assembly (11) down to the blade assembly (23). If there is contact, the pusher head may need to be adjusted. To adjust, loosen the locking collar sets crews and position then adjust the pusher head ngers. Tighten the locking collar set screws.
12. Lubricate the guide bar with mineral oil or Petro Gel after each use. Do not use cooking oil as it will become sticky and may permanently damage the equipment.
trouBleShooting
If the equipment no longer processes food cleanly or without damage to the food product, the blades could be dull and be in need of replacement. Broken, bent, or nicked blades must be replaced.
Problem It might be caused by Course of Action
Broken Blade. Blades were dull. Pre-score whenever possible to avoid undue shock and stress to blades Replace the blade assembly.
Service and rePair
Please contact the qualied professional repair service listed below. When contacting the Authorized Professional Service Center, please be ready with the model number, serial number, and proof of purchase showing the date
the equipment was purchased.
SPare PartS liSt - 403nh fruit cutter
Callout Part Number Description
1 468 Base Casting 2 25096-2 Casting Leg 3 855506 Rubber Foot, Suction 4 2212002 Lockwasher, 1/4 5 414 Socket Head Cap Screw 1/4-20 x 3/4 6 454 Pivot Rod 7 490 Washer, Nylon 8 453 Shaft Collar
9 4422R Screw, 1/4-20 x 3/8 10 506 Rubber Bumper 11 483 Pusherhead Assy, (ref. 12,14,15, 16, 17) 12 N/A Finger Retainer Rod 13 456 Cast Pusher Side Arm, RH. 14 519 High Crown Acorn Nut 1/4-20 15 N/A Spacer, .088” Long 16 N/A Finger 17 N/A Spacer, 0.160” Long
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Callout Part Number Description
18 457 Cast Pusher side Arm, LH. 19 N/A Pusher Handle 20 415 Screw, 1/4-20 x 7/8 21 455 Handle, Plastic Grip - Red, (Ref 19) 22 0655 Neoprene gasket
23 485
24 N/A Blade Block, 1/4 in. Cut 25 N/A Blade 26 N/A Blade Pin 27 N/A Shield Lock 28 427 Hcss, 1/4-20 x 2 29 N/A Screw, 1/4-20 x 1/2 30 23501502-3 Label - blade notice 31 N/A Label - barcode 32 25084-1 Label ”Fruit Cutter” 33 N/A Label NSF
Not
Shown
4425
Blade Kit 1/4 (Ref. 24, 25, 26, 27, instructions)
Cleaning Brush
Manual Food Processing equiPMent
SPare PartS liSt - 403nh fruit cutter
22
31
33
30
18
12
14
15
17
11
16
21
19
7
8
13
14
26
20
23
25
24
27
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10
32
6
1
9
4
5
3
29
2
28
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Warranty Statement for the vollrath co. l.l.c.
The Vollrath Company LLC warrants the products it manufactures and distributes against defects in materials and workmanship for a period of one year, except as specically provided below. The warranty runs 12 months from the date of original installation. (End user receipt)
1. Refrigeration compressors – The warranty period is 5 years.
2. Refrigerated Display Cases (RDE) compressors the warranty is 3 years.
3. Replacement parts – The warranty period is 90 days.
4. Aluminum Fry pans are 90 days.
5. EverTite™ Riveting System – The warranty covers loose rivets only, lifetime to original purchaser.
6. Cayenne® Heat Strips – The warranty period is 1 year plus an additional 1 year period on heating element parts only.
7. Ultra, Ultra Fajita, Mirage® Pro and Professional Induction Ranges – The warranty period is 2 years.
8. Mirage®, Mirage® Cadet, Mirage® Fajita and Commercial Induction ranges - The warranty period is 1 year.
9. ServeWell® Induction Workstations – The warranty period is 1 year on the workstation table and 2 years on induction hobs.
10. Slicers – The warranty period is 10 years on gears and 5 years on belts.
11. Mixers – The warranty period is 2 yrs parts, 1 yr labor and belts are 5 years.
12. Vollrath – Redco products – The warranty period is 2 years.
13. Optio / Arkadia product lines – The warranty period is 90 days.
14. All non-stick products (i.e. fry pans and surfaces) are 90 days for the non stick surfaces.
15. All TRAEX® product warranty (with the exception of T-REX™) is 1 year.
16. T-REX™ product by TRAEX® is lifetime warranty.
All products in the Jacob’s Pride® collection, including the following, have a lifetime warranty:
• NSF Certied One-Piece Dishers
• NSF Certied Spoodle® Utensils
• NSF Certied Heavy-Duty Spoons with Ergonomic Handle
• NSF Certied Heavy-Duty Basting Spoons
• Heavy duty Turners with Ergonomic handle
• One-Piece Tongs*
• Heavy-Duty One-Piece Ladles*
• Nylon Handle Whips
• One-Piece Skimmers
• Tribute®, Intrigue®, and Classic Select® Cookware*
*Jacob’s Pride® warranty does not cover Kool-Touch®, non stick coatings and silicone handles.
Items sold having no warranty:
• Meat Grinder Knives
• Light Bulbs in Convection Ovens and Hot Food Merchandiser
• Oven Door Seals
• Oven Door Glass
• Hot Food Merchandisers / Display Case Glass
• Calibration and set up of gas equipment
• Slicer / Dicer blades (table top food prep) – Redco and Vollrath
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
As The Vollrath Company LLC’s only responsibility and the purchaser’s only remedy, for any breach of warranty, The Vollrath Company LLC will repair or, at its option, replace the defective product or part without charge, except as otherwise provided below:
• For refrigeration compressors and the second year of the warranty on Cayenne® Heat Strips and mixers, The Vollrath Company LLC will provide the repaired or replacement part only; and the buyer will be responsible for all labor charges incurred in performing the repair or replacement.
• To obtain warranty service, the buyer will be responsible to return to The Vollrath Company LLC any product (other than gas equipment that is permanently installed) weighing less than 110 lbs. or located outside of a 50-mile radius of a certied technician designated by The Vollrath Company LLC to perform warranty repairs. If a Vollrath Technician cannot be contacted check the website for service contact points. (Please refer to the Product Catalogue for weights and sizes of product)
• No remedy will be available for products that have been damaged by accident, carelessness, improper installation, lack of proper setup or supervision when required, neglect, improper use, installation or operation contrary to installation and operating instructions or other causes not arising out of defects in materi­als or workmanship. At the buyer’s request, The Vollrath Company LLC will repair and or replace such products at a reasonable cost.
• No remedy will be available for slicers where blade has not been sharpened (Refer to owner’s manual for sharpening instructions)
• No remedy will be available for mixers damaged by changing gears while equipment is running or overloading, in either case as determined by a Vollrath Certied Technician
• Warranty work must be authorized in advance by The Vollrath Company LLC. See the operating and safety instructions for each product for detailed war­ranty claim procedures.
• No remedy will be available for product returned and found to be acceptable to the product specication.
• No remedy will be available under any warranty not registered as required below.
LIMITATION OF LIABILITY:
THE VOLLRATH COMPANY LLC SHALL HAVE NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER BASED UPON NEGLIGENCE OR OTHER TORT, BREACH OF WARRANTY, OR ANY OTHER THEORY.
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Warranty Procedure
On all warranty calls, the following process and information is required:
• All warranty claims will start with a call to Vollrath Technical Service support line.(800-628-0832).
• A technical support professional will work to diagnose the issues, and provide the details for the service solution.
• Name and phone number of person calling
• Business name, street address, city, state and zip
• Model and serial number
• Date of purchase and proof of purchase (Receipt)
• Name of dealer where unit was purchased
NOTE: Vollrath will not accept products sent without the proper procedure being followed.
Important:
TO MAKE A CLAIM FOR ANY REMEDY UNDER THIS WARRANTY, YOU MUST REGISTER YOUR WARRANTY.
register today
ONLINE: Register your warranty on-line now at www.Vollrathco.com NO WEB ACCESS: If you do not have access to the web, kindly register by completing the warranty registration form and faxing it to The Vollrath Co. LLC ofce in the country of
purchase.
Warranty regiStration
Business naMe
Key contact naMe eMail
street address
city state ZiP code
country Phone Fax
Model iteM nuMBer
serial nuMBer - -
oPeration tyPe
R Limited Service Restaurant R Full Service Restaurant R Bars and Taverns R Supermarket R Convenience Store R Recreation R Hotel/Lodging R Airlines R Business/Industry R Primary/Secondary School R Colleges/University R Hospitals R Long-Term Care R Senior Living R Military R Corrections
reason For selecting our Product
R Appearance R Full Service Restaurant R Availability R Sellers Recommendation R Ease of Operation R Versatility of Use R Price R Brand
Would you liKe to receive our Full-line catalog and reMain on our Mailing list? R Yes R No
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OperatOrs Manual
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The Vollrath Company, L.L.C. 1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A.
Technical Services: 800.628.0832 Service Fax: 920.459.5462
Canada Service: 800.695.8560
www.vollrathco.com
Main Tel: 920.459.6573 Fax: 800.752.5620
© 2013 The Vollrath Company, L.L.C.
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