Vollrath F122 User Manual
Model F122
OWNER’S MANUAL
Manual No. 513667 Rev.1
Owner’s Manual
For F122
Stoelting Counter Model Gravity Machine
Shake and Frozen Beverage
This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or provide new parts for machines built prior to date of change.
DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact the company at the following location:
STOELTING Ph: 800-558-5807
502 Hwy. 67
Kiel, WI 53042 Fax: 920-894-7029
© 2011 Stoelting, LLC, All Rights Reserved
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specifi c safety information, the following safety defi ni-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equipment/property damage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property.
TABLE OF
CONTENTS
Section Description Page
1 Description and Specifi cations
1.1 Description ..................................................................................................1
1.2 Specifi cations .............................................................................................2
2 Installation Instructions
2.1 Safety Precautions .....................................................................................3
2.2 Shipment and Transit ..................................................................................3
2.4 Auto Fill Pump Installation ..........................................................................4
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions ...................................................................5
3.2 Operating Controls and Indicators .............................................................5
3.3 Removing Mix From Machine .....................................................................6
3.4 Disassembly of Machine Parts ...................................................................7
3.5 Cleaning and Sanitizing the Machine Parts ................................................8
3.6 Assembly of Machine .................................................................................8
3.7 Sanitizing ....................................................................................................9
3.8 Freeze Down and Operation ......................................................................10
3.9 Mix Information ...........................................................................................10
3.10 Routine Cleaning ........................................................................................10
3.11 Preventive Maintenance .............................................................................10
3.12 Extended Storage .......................................................................................11
4 Troubleshooting
4.1 Error Codes ................................................................................................13
4.2 Troubleshooting - Error Codes ...................................................................13
4.3 Troubleshooting - Machine .........................................................................15
4.4 Troubleshooting - Autofi ll Pump ..................................................................16
5 Replacement Parts
5.1 Decals and Lubrication ...............................................................................17
5.2 Auger Shaft and Faceplate Parts ...............................................................18
5.3 Hopper Parts ..............................................................................................20
5.4 Auto Fill Parts .............................................................................................21
6 Special Applications
6.1 Application of Stoelting F122 and Arctic Quake Non-Dairy Concentrate ....25
7 Warranty
7.1 Warranty of Mix Transfer Pumps / Cocktail / Slush ....................................29
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting F122 counter machine is gravity fed. The
machine is equipped with fully automatic controls to
provide a uniform product. This manual is designed to
help qualifi ed service personnel and operators with the
installation, operation and maintenance of the Stoelting
F122 gravity machines.
Figure 1-1 Model F122
Figure 1-2 Specifi cations
1
1.2 SPECIFICATIONS
Model F122
Dimensions Machine
width 25-7/8’’ (65,7 cm)
height 38-1/4’’ (97,2 cm)
depth 33-3/8’’ (84,8 cm)
Electrical 1 Phase, 208-240 VAC, 60Hz
running amps 16A
connection type NEMA6-20P power cord provided
Compressor 12,000 Btu/hr
Drive Motor Two - 1/2 hp
Air Flow Air cooled units require 6” (15,24 cm) air space on both sides
Plumbing Fittings Water cooled units require 3/8” N.P.T. water and drain fi ttings.
Hopper Volume Two - 3 gallon (11,36 liters)
Freezing Cylinder
Volume
Two - 2.125 gallon (8,04 liters)
2
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the machine until the safety
precautions and operating instructions in this manual are
read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The labels have been put there to help maintain a safe working
environment. The labels have been designed to withstand
washing and cleaning. All labels must remain legible for
the life of the machine. Labels should be checked periodically to be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate
the part number, type of label, location of label, and quantity
required along with your address and mail to:
STOELTING
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
Figure 2-2 Space and Ventilation Requirements
E. Correct ventilation is required. The F122 requires
6” clearance on both sides for proper air fl ow.
CAUTION
Failure to provide adequate ventilation will void
warranty.
2.2 SHIPMENT AND TRANSIT
The machine has been assembled, operated and inspected
at the factory. Upon arrival at the fi nal destination, the
entire machine must be checked for any damage which
may have occurred during transit.
With the method of packaging used, the machine should
arrive in excellent condition. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER
VISIBLE OR CONCEALED. Do not pay the freight bill
until the machine has been checked for damage. Have
the carrier note any visible damage on the freight bill. If
concealed damage and/or shortage is found later, advise
the carrier within 10 days and request inspection. The
customer must place claim for damages and/or shortages
in shipment with the carrier. Stoelting cannot make any
claims against the carrier.
2.3 MACHINE INSTALLATION
Installation of the machine involves moving the machine
close to its permanent location, removing all crating, setting in place, assembling parts, and cleaning.
A. Uncrate the machine.
B. Determine the location of the machine. The
location must be able to hold 470 lbs.
C. Accurate leveling is necessary for correct drainage
of the machine barrel and to insure correct overrun.
Place a bubble level on top of the machine at each
corner to check for level condition. If adjustment
is necessary, level the machine by turning the
bottom part of each leg in or out.
F. Connect the power cord to the proper power
supply . The plug on the F122 is designed for 208240V AC / 20 amp duty. Check the nameplate on
your machine for proper supply . The unit must be
connected to a properly grounded receptacle. The
electrical cord furnished as part of the machine
has a three prong grounding type plug. The
use of an extension cord is not recommended,
if necessary use one with a size 12 gauge or
heavier with ground wire. Do not use an adapter
to get around grounding requirement.
WARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fi t into an outlet of different con-
fi guration may cause fi re, risk of electrical shock,
product damage and will void warranty.
3
2.4 AUTO FILL PUMP INSTALLATION
The auto fi ll pumps are powered by water and have a
fi xed orifi ce that delivers water and syrup to the machine
at an exact ratio. The auto fi ll kit is designed for use with
Bag In Box (BIB) concentrated syrup.
Follow these instructions to properly install the pump.
Repeat for each side.
A. Route the clear tubing with the BIB connector
to the BIB. If there is excess tubing, trim it and
reconnect it to the BIB connector.
B. Route the water line tubing to the shutoff valve of
the water supply . Trim excess tubing and connect
it to the shutoff valve.
C. Route the water line and syrup line tubing (3/8”
braided tubing) from the pump to the machine.
D. Route the water line tubing to the tube exiting the
rear panel. Trim excess tubing and connect.
E. Route the syrup line to the tubing connected to
the adapter on the hopper cover. Trim excess
tubing and connect.
F. Check that the clear tubing coming out of the
rear panel is connected to the plug in the hopper
cover. If not, connect it using a clamp in the kit.
G. Check that all tubing connections are properly
clamped, fi ttings are tightened and the tubing is
not kinked.
water inlet
from shut-
off valve
syrup inlet
from BIB
Figure 2-5 Top View of Pump
water outlet
to machine
this side
of pump is
mounted to
the BIB shelf
syrup outlet
to machine
to
machine
water
inlet
Figure 2-4 Auto Fill Pump Tubing Layout
to
BIB
4
SECTION 3
INITIAL SET-UP AND OPERATION
3.1 OPERATOR’S SAFETY PRECAUTIONS
SAFE OPERATION IS NO ACCIDENT; observe these
rules:
A. Know the machine. Read and understand the
Operating Instructions.
B. Notice all warning labels on the machine.
C. Wear proper clothing. Avoid loose fi tting garments,
and remove watches, rings or jewelry that could
cause a serious accident.
D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean.
E. Stay alert at all times. Know which switch, push
button or control you are about to use and what
effect it is going to have.
F . Disconnect electrical cord for maintenance. Never
attempt to repair or perform maintenance on the
machine until the main electrical power has been
disconnected.
G. Do not operate under unsafe operating conditions.
Never operate the machine if unusual or excessive
noise or vibration occurs.
3.2 OPERATING CONTROLS AND INDICATORS
Before operating the machine, it is required that the operator know the function of each operating control. Refer to
Figure 3-1 for the location of the operating controls on the
machine. For information regarding error codes displayed
on the control panel, refer to the troubleshooting section
of this manual.
WARNING
High voltage will shock, burn or cause death. Make
sure the display shows the freezing cylinders and
pump are off. If they are not, press the On/Off button
and Pump button to turn them off prior to disassembling for cleaning or servicing. Do not operate
machine with panels removed.
Consistency
Adjustment
Screw
IntelliT ec2
Control
Figure 3-1 Controls
5
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