VOKERA Vision 25C, Vision 30C User Instructions

Users Instructions
Installation & Servicing Instructions
THESE INSTRUCTIONS TO BE RETAINED BY USER
Vision C
High efciency combi boiler
37
Users instructions
Things you should know Page
1.1 Gas appliances 1
1.2 Electrical supply 1
1.3 Guarantee registration card 1
1.4 Appliance Log Book (UK only) 1
1.5 How does it work? 1
1.6 Dimensions 1
1.7 Clearances required 1
1.8 Frost protection system 1
1.9 Appliance status indicators 1
Getting started Page
2.1 Before switching ON 6
2.2 Appliance controls 6
2.3 Lighting the boiler 6
2.4 Adjusting the heating temperature 6
2.5 Adjusting the hot water temperature 6
2.6 Explanation of features 6
2.7 Automatic temperature control 6
How to... Page
3.1 How to top-up the system pressure 6
3.2 How to reset the appliance 6
3.3 How to shut down the system for short periods 6
3.4 How to shut down the system for long periods 6
3.5 How to care for the appliance 6
What if... Page
4.1 What if I suspect a gas leak 7
4.2 What if I have frequently top-up the system 7
4.3 What if the appliance is due its annual service 7
4.4 What if I need to call an engineer 7
Installation and Servicing instructions
Design principles & operating sequence Page
1.1 Principle components 9
1.2 Mode of operation (at rest) 9
1.3 Mode of operation (heating) 9
1.4 Mode of operation (Hot water) 9
1.5 Safety devices 9
Technical data Page
2.1 Central heating 10
2.2 Domestic hot water 10
2.3 Gas pressures 10
2.4 Expansion vessel 10
2.5 Dimensions 10
2.6 Clearances 10
2.7 Connections 10
2.8 Electrical 10
2.9 Flue details (concentric 60-100) 10
2.9A Flue details (concentric 80-125) 10
2.9B Flue details (twin pipes) 10
2.10 Efciency 11
2.11 Emissions 11
2.12 Pump duty 11
General requirements (UK) Page
3.1 Related documents 12
3.2 Location of appliance 12
3.3 Gas supply 12
3.4 Flue system 12
3.5 Air supply 12
3.6 Water circulation 12
3.7 Electrical supply 13
3.8 Mounting on a combustible surface 13
3.9 Timber framed buildings 13
3.10 Inhibitors 13
3.11 Showers 13
General requirements (EIRE) Page 3A.1 Related documents 13 3A.2 Location of appliance 13 3A.3 Gas supply 13 3A.4 Flue system 13 3A.5 Air supply 14 3A.6 Water circulation 14 3A.7 Electrical supply 14 3A.8 Mounting on a combustible surface 14 3A.9 Timber framed buildings 14 3A.10 Inhibitors 14 3A.11 Showers 14 3A.12 Declaration of conformity 14
Installation Page
4.1 Delivery 15
4.2 Contents 15
4.3 Unpacking 15
4.4 Preparation for mounting the appliance 15
4.5 Fitting the ue 15
4.6 Connecting the gas & water 19
4.7 Electrical connections 19
Commissioning Page
5.1 Gas supply installation 20
5.2 The heating system 20
5.3 Initial lling of the system 20
5.4 Initial ushing of the system 20
5.5 Pre-operation checks 20
5.6 Initial lighting 20
5.7 Checking gas pressure & combustion analysis 20
5.8 Final ushing of the heating system 20
5.9 Setting the boiler operating temperature 20
5.10 Setting the system design pressure 20
5.11 Regulating the central heating system 21
5.12 Final checks 21
5.13 Instructing the user 21
Servicing Page
6.1 General 21
6.2 Routine annual servicing 21
6.3 Replacement of components 21
6.4 Component removal procedure 21
6.5 Pump assembly 22
6.6 Safety valve 22
6.7 Lower automatic air release valves 22
6.8 Water pressure switch 22
6.9 Flow thermistor 22
6.10 Return thermistor 22
6.11 Printed circuit board 22
6.12 Gas valve 23
6.13 Electrodes 23
6.14 Flue fan & mixer 23
6.15 Burner 23
6.16 Main heat exchanger 24
6.17 Automatic by-pass & DHW non-return valve 24
6.18 Expansion vessel removal 24
6.19 Condense trap removal 24
6.20 Flue collector removal 25
Checks, adjustments and fault nding Page
7.1 Checking appliance operation 26
7.2 Appliance modes of operation 26
7.3 Checking the CO2 & adjusting the valve 26
7.4 Combustion analysis test 27
7.5 Checking the expansion vessel 27
7.6 External faults 27
7.7 Electrical checks 27
7.8 Fault nding 28
7.9 Component values & characteristics 28
7.10 Adjustments 29
Wiring diagrams Page
8.1 External wiring 31
8.2 Other devices 31
L.P.G. instructions Page
10.1 Related documents 33
10.2 Technical data 33
10.3 Converting the appliance gas type 33
10.4 Gas supply 33
10.5 Gas supply installation 33
10.6 Checking the CO2 and adjusting the gas valve 33
Benchmark 35-36
1
USERS INSTRUCTIONS
1.1 GAS APPLIANCES
Gas Safety (Installation and Use) Regulation (UK).
In the interests of your safety and that of others it is a legal requirement that all gas appliances are installed and correctly maintained by a competent person and in accordance with the latest regulations.
1.2 ELECTRICAL SUPPLY
Please ensure that this appliance has been properly connected to the electrical supply by means of a double pole isolator or un-switched socket, and that the correct size of fuse (3 AMP)
has been tted.
Warning: this appliance must be earthed!
1.3 GUARANTEE REGISTRATION CARD
Please take the time to ll out your guarantee registration card.
The completed warranty card should be posted within 30 days of installation.
1.4 APPLIANCE LOG BOOK (UK only)
A logbook section can be found at the rear of the appliance installation booklet. This important document must be completed during the installation/commissioning of your boiler. All GAS SAFE registered installers carry a GAS SAFE ID card, and have a registration number. These details should be recorded in the Benchmark logbook section within the installation booklet. You can check your installers details by calling GAS SAFE direct on
08004085500. Failure to install and commission the appliance in accordance with the manufacturers instructions may invalidate the warranty. This does not affect your statutory rights.
1.5 HOW DOES IT WORK?
Your Vision boiler supplies heated water to your radiators and hot water to your hot water taps. The central heating is con­trolled via a time clock and any thermostats that your installer
may have tted. The boiler will light when it receives a request
from the time clock via any thermostat that may be installed, or whenever a hot water outlet (tap) is opened. Your Vision boiler lights electronically and does not have a pilot light. In the unlikely event of a fault developing with your boiler, the supply of gas to the burner will be terminated automatically.
Dear Customer
Your Vokèra Vision boiler has been designed to meet and exceed the very latest standards in gas central heating technology,
and if cared for, will give years of reliable use and efciency.
Please therefore take some time to read these instructions carefully.
Do’s and Don’t’s
- Do ensure that the system pressure is periodically checked
- Do ensure that the boiler should not be used by children or unassisted disabled people
- Do ensure that you know how to isolate the appliance in an emergency
- Do ensure that you are familiar with the appliance controls
- Do ensure that your installer has completed the appliance log book section
- Do not attempt to remove the appliance casing or gain internal access
- Do not hang clothes etc. over the appliance
- Do not forget to have the appliance serviced annually.
This booklet is an integral part of the appliance. It is therefore necessary to ensure that the booklet is handed to the person re­sponsible for the property in which the appliance is located/installed. A replacement copy can be obtained from Vokèra customer services.
INTRODUCTION
1.6 DIMENSIONS
1.7 CLEARANCES REQUIRED
ABOVE 150 mm BELOW 150 mm LEFT SIDE 12 mm RIGHT SIDE 12 mm FRONT 600 mm
Vision 25C - 30C
HEIGHT 715 mm WIDTH 405 mm DEPTH 248 mm
1.8 FROST PROTECTION SYSTEM
The Vision is equipped with a built-in frost protection system, this enables the boiler to over-ride the time controls – even if switched off – and operate the burner and/or pump, should the temperature drop below 5
0
C for the main and for the DHW line. In particular the burner will be in ON status until the main temperature reaches 35°C for CH appliance and 55°C for DHW appliance. Please note that the frost protection system is designed to protect the appliance only, should frost protec­tion be required for the heating system, additional controls may be required.
NOTE
The frost protection system is reliant on the appliance having a permanent electrical supply, and being in a non-fault condition.
1.9 APPLIANCE STATUS INDICATORS
Your boiler is equipped with a large LCD display that indicates the appliance operating status.
1. THINGS YOU SHOULD KNOW
2
Fig. 1
HOT WATER TEMPERATURE SELECTOR
Move the selector clockwise to increase the hot water outlet temperature, or counter-clockwise to reduce the temperature
PRESSURE GAUGE
Ensure the system pressure is set correctly (minimum 0.5-bar)
MODE SELECTOR SWITCH/HEATING TEMPERATURE SELECTOR
Mode selector switch:
Hot water only - Select this position if you want the boiler to supply hot water only (no heating)
Hot water temperature selector: move the selector clockwise to increase the DHW outlet temperature, or counter-clockwise to reduce the temperature (range: 37°C-60°C) The display shows the temperature values.
Boiler at OFF/standby - Select this position when you want the boiler to be switched off for short periods (days) or if the boiler requires to be reset
The display shows “- -”.
Heating & hot water - Select this position when you want the boiler to re­spond to a heating and hot water request from the time-clock programmer
Heating temperature selector: move the selector clockwise to increase the heating outlet temperature, or counter-clockwise to reduce the temperature (range: 40°C-80°C for standard central heating). The automatic temperature control function (SARA) is set within the blank bullet points. The display shows the temperature values.
Pressure gauge shows the current pressure of your heating system, the gauge should be set between 1 and 1.5 BAR. When the appliance is oper­ating the gauge may rise or fall slightly, this is quite normal. The minimum
permissible level for the safe and efcient operation of the appliance is 0.5
BAR. Should the pressure fall below 0.5 BAR, the boiler may lockout.
correct pressure
value
MODE SELECTOR SWITCH
HEATING TEMPERATURE SELECTOR
PRESSURE GAUGE
HOT WATER
TEMPERATURE
SELECTOR
DIGITAL WEEKLY CLOCK AND
BOILER STATUS DISPLAY
DHW pre-heat function - Turning the domestic hot water temperature adjustment knob to the symbol activates the pre-heating function. Bring the domestic hot water temperature adjustment knob back to the required po­sition. The activation of this function is indicated on display with the P icon ON. This function keeps the water in the domestic hot water exchanger hot, to reduce standby times when a request is made. The display shows the delivery temperature of the heating water or the domestic hot water, accor­ding to the current request. To deactivate the pre-heat function, rotate the domestic hot water temperature adjustment knob back to the symbol. Bring the domestic hot water temperature adjustment knob back to the required position. This function cannot be activated when the boiler is OFF: function selector to OFF position.
CLOCK SETTING
BUTTONS
3
DIGITAL WEEKLY CLOCK
Fig. 2
Button/Icon Main Function Secondary Function
Used to set/adjust time of day, and day of week
N/A
Use to “advance” the heating to an ON period
Use to increase values when setting clock & day of week. Use to program ON periods for heating pattern.
Use to “advance” the heating to an OFF period
Use to decrease values when setting clock & day of week. Use to program OFF periods for heating pattern.
Use to change mode of operation
Use when installing a user
dened heating program.
Symbol/Icon Description/Function
Used to show current day of week
(ashing)
Displayed when the ADVANCE-ON fun­ction is active
Displayed when the ADVANCE-OFF fun­ction is active
Displays current minutes past the hour
Displays current hour of the day
24-hour clock in 30 minute segments; lar­ge segments represent hour mark, small segments represent half-past the hour;
ashing segment represents actual time
Symbol/Icon Description
Displayed when heating mode is active
Displayed when hot water mode is active
Displayed when frost protection function is ac­tive
Displayed when hot-water pre-heat function is enabled. Flashes when functioning
Displayed if an alarm or fault has been detected
Displayed when low system pressure has been detected
Displayed when an external sensor is connected to the boiler
Displayed if an ignition fault has been detected
Displayed when the burner is ON
4
BUILT-IN CLOCK
The Vision 25C & 30C incorporate a built-in digital clock and multi-inf mative LCD display.
1.1
The digital clock is pre-programmed with a default heating
pattern (see table 1 below); however this can be modied to
suit individual needs (see 1.4).
Pre-programmed Heating Pattern
Day
am pm
ON OFF ON OFF
Monday 06:30 08:30 4:30 10:30
Tuesday 06:30 08:30 4:30 10:30
Wednesday 06:30 08:30 4:30 10:30
Thursday 06:30 08:30 4:30 10:30
Friday 06:30 08:30 4:30 10:30
Saturday 08:00 10:00 4:00 11:00
Sunday 08:00 10:00 4:00 11:00
1.2 MODES OF OPERATION
The built-in digital clock has the following modes of operation:
1. AUTO ON / AUTO OFF – where the clock uses the pro-
grammed heating pattern (default or user dened) to switch
the heating ON & OFF at pre-selected times (see Fig.1).
2. MAN ON – where the clock is set to provide heating con-
stantly ON (in this mode the default or user dened heating
pattern is ignored).
3. MAN OFF – where clock is set to have the heating constan-
tly OFF (in this mode the default or user dened heating
pattern is ignored).
4. ADVANCE ON – where the pre-programmed heating pat­tern is advanced to the next ON period (this function can only be used when the clock is in the AUTO OFF mode)
5. ADVANCE OFF - where the pre-programmed heating pat­tern is advanced to the next OFF period (this function can only be used when the clock is in the AUTO ON mode).
1.3 SETTING THE TIME AND DAY
Ensure that the boiler is electrically supplied.
1. Press and hold the clock button for 3-seconds; the
right hand digits (minutes) will ash continuously.
2. Press the up arrow button to increase the minutes va-
lue or press the
down arrow button to decrease the
value.
3. Once the correct minutes value is displayed, press the clock button to store this setting and move to the hours value.
4. Press the up arrow button to increase the hours value
or press the
down arrow button to decrease the value.
5. Once the correct hours value is displayed press the clock button to store this setting and move to the day of week value.
6. Press the up arrow button to move forward to the cor­rect day of week (1 = Monday – 7 = Sunday)or press the
down arrow button to move back to the correct day of
week..
7. Once the correct day of week is displayed press the clock button to store this setting and complete the time / day of week, setting procedure.
NOTE, the time of day is shown on the display, and is also
indicated on the 24-segmented display as a ashing segment.
1.4 CHANGING THE HEATING PATTERN
The built-in clock is pre-programmed with a default heating pattern (see Fig.1), however this can be changed to a user
dened heating pattern.
To insert a new heating pattern or change and existing one, proceed as follows:
1. Press and hold the program button for 3-seconds
2. The day of week segment ashes to indicate which day of
week is being programmed
3. Use the up arrow button to select the required ON
periods and use the down arrow button to select the OFF periods
NOTE, each segment represents 30-minutes, the large seg­ments are hour indicators, and the small segments are half­hour indicators.
4. When the ON and OFF selections have been made for the particular day (relevant day of week is displayed by the
appropriate number 1 to 7) press the
program button
to store the new settings and move to the next day.
NOTE If you want to duplicate the new settings for subsequent days, e.g. same heating pattern for Monday to Friday, press and
hold the
program button for 3-seconds each time the ap-
propriate day of week is displayed.
EXAMPLE Day of week = 1 (Monday) Insert the new ON & OFF settings
(step 3 above), press the
button, day of week now shows
2 (Tuesday). Press the button for 3-seconds, Monday’s settings are now duplicated for Tuesday; repeat as required.
5. If you require to change the settings for subsequent days, repeat steps 3 & 4 above
6. Once programming has been completed, continue to press
and release the program button until you exit the pro­gramming function (normal display is resumed).
1.5 ADVANCE FUNCTION
When the clock is in the AUTO ON or AUTO OFF mode, it’s possible to advance the current setting (ON or OFF) to the next programmed setting (ON or OFF), e.g. if the clock is in AUTO OFF mode it’s possible to advance to the next AUTO ON setting.
1.5.1 ADVANCE ON
Press and hold the
up arrow button for 3-seconds, the
display changes from AUTO OFF to AUTO ON and the icon is displayed.
NOTE, the ADVANCE ON function can be cancelled by mo-
mentarily pressing the
button.
NOTE, when the ADVANCE ON function is enabled, the hea­ting will remain ON until the next scheduled OFF period.
1.5.2 ADVANCE OFF
Press and hold the
down arrow button for 3-seconds, the
display changes from AUTO ON to AUTO OFF and the icon is displayed.
NOTE, the ADVANCE OFF function can be cancelled by mo-
mentarily pressing the
button.
Table 1
5
NOTE, when the ADVANCE OFF function is enabled, the hea­ting will remain OFF until the next scheduled ON period.
1.6 MODE OF OPERATION
To change the mode of operation (AUTO to MAN) momenta-
rily press the
button; the display will show the following:
• AUTO OFF Heating is in an OFF period according to the
programmed heating pattern
• AUTO ON Heating is in an ON period according to the
programmed heating pattern
• MAN OFF Heating is being controlled manually and is
switched constantly OFF
• MAN ON Heating is being controlled manually and is
switched constantly ON.
1.7 RESET HEATING PROGRAM TO DEFAULT VA­LUES
The heating pattern can be reset to the default values (see
g.1) by pressing and holding both
buttons simulta-
neously for 3-seconds.
NOTE
This cancels any previously input, user dened settings
6
2.1 BEFORE SWITCHING ON
Before switching the appliance on, please familiarise yourself with:
- how to isolate the appliance from the gas, water, and electricity supplies;
- how to check and top-up – if necessary – the system water pressure;
- the time clock or programmer (if tted);
- any external thermostats and their functions;
- the appliance controls.
2.2 APPLIANCE CONTROLS (see g. 1)
The appliance controls are situated on the lower front of the appliance. The appliance controls include:
- pressure gauge;
- appliance mode selector;
- temperature selectors;
- integral time clock.
NOTE
The appliance frost protection is active in all the boiler modes. The temperature selectors can be used to vary the temperature of the water that circulates around your radiators and the water
that ows from your hot water taps. The temperature range is
adjustable between 40
o
C and 80oC for the central heating, and
between 37
o
C and 60oC for the hot water.
The display normally shows the current time. Refer to the main appliance status table for fault indicator and boiler status. The integral digital time clock is used to switch the heating on and off at pre-determined intervals.
2.3 LIGHTING THE BOILER
Ensure the gas and electrical supply to the boiler are turned on.
Turn the mode selector switch to the ON position. When there is a request for heating or hot water via the time clock or pro­grammer, the boiler will begin an ignition sequence. When the
appliance reaches the CH set temperature, the burner will go off for a minimum period of approximately 3 minutes. When the programmer/time clock or external thermostats
heating request has been satised, the appliance will switch
off automatically.
2.4 ADJUSTING THE HEATING TEMPERATURE
Rotate the temperature selector – clockwise to increase, counter­clockwise to decrease – to the desired temperature setting. The temperature can be set from a minimum of 40°C to a maximum of 80°C (if standard CH mode is selected).
2.5 ADJUSTING THE HOT WATER TEMPERA­TURE
Rotate the temperature selector – clockwise to increase, counter-clockwise to decrease – to the desired temperature setting. The temperature can be set from a minimum of 37°C to a maximum of 60°C. If the temperature at the outlet is still
not sufciently hot enough, it may be necessary to reduce the ow of water at the hot water outlet (tap).
NOTE
If the appliance fails to ignite during the ignition sequence, it will enter a lockout condition. Should this occur, please allow
a period of at least two minutes before re-setting the appliance.
2.6 EXPLANATION OF FEATURES
Although the Vokèra Vision has been designed for simplicity of use, it utilises the latest in boiler technology, enabling a host of
functions to be carried out simultaneously.
2.7 AUTOMATIC TEMPERATURE CONTROL
The automatic temperature control function (SARA), permits the boiler (when the heating temperature selector is set within the blank bullet points to automatically adjust (raise) the heating. The activation and the disable of the function is visualized on the display if the heating temperature is selected between 55°
-65°C.
2. GETTING STARTED
3.1 HOW TO TOP-UP THE SYSTEM PRESSURE
(g. 1-2)
The system pressure must be checked periodically to ensure the correct operation of the boiler. The needle on the gauge should be reading between 1 and 1.5 BAR when the boiler is in an off position and has cooled to room temperature. If the pressure requires ‘topping-up’ use the following instructions as a guide.
- Locate the lling valve connections (usually beneath the boiler, see g. 3).
- Attach the lling loop to both connections.
- Open the lling valve slowly until you hear water entering the
system.
- Close the lling valve when the pressure gauge (on the boiler) reads between 1 and 1.5 BAR (see g. 1).
- Remove the lling loop from the connections.
3.2 HOW TO RESET THE APPLIANCE
When the fault code is displayed, the appliance will require to be reset manually. Before resetting the boiler, check what action is required to be taken, using the information on the fault code table below. Allow a period of two minutes to elapse before rotate the mode selector knob across the
position (see g. 1).
IMPORTANT
If the appliance requires to be reset frequently, it may be indica­tive of a fault, please contact your installer or Vokèra Customer Services for further advice.
3. HOW TO...
Fig. 3
control
valve
temporary
connection
control
valve
supply pipe
double
check valve
ow/return
pipe
3.3 HOW TO SHUT DOWN THE SYSTEM FOR SHORT PERIODS
The system and boiler can be shut down for short periods by simply turning the time clock to the off position. It is also advis­able to turn off the main water supply to the house.
3.4 HOW TO SHUT DOWN THE SYSTEM FOR LONG PERIODS
If the house is to be left unoccupied for any length of time – especially during the winter – the system should be thoroughly drained of all water. The gas, water, and electricity supply to the house should also be turned off. For more detailed advice contact your installer.
3.5 HOW TO CARE FOR THE APPLIANCE
To clean the outer casing use only a clean damp cloth. Do not use any scour­ers or abrasive cleaners.
7
4.1 WHAT IF I SUSPECT A GAS LEAK
If you suspect a gas leak, turn off the gas supply at the gas meter and contact your installer or local gas supplier. If you
require further advice please contact your nearest Vokèra ofce.
4.2 WHAT IF I HAVE FREQUENTLY TO TOP-UP THE SYSTEM
If the system regularly requires topping-up, it may be indicative of a leak. Please contact your installer and ask him to inspect the system.
4.3 WHAT IF THE APPLIANCE IS DUE ITS AN­NUAL SERVICE
Advice for tenants only
Your landlord should arrange for servicing.
FAULT CODES
4. WHAT IF...
Advice for homeowners Please contact Vokèra Customer Service (0844 3910999 (UK) or 056 7755057 (ROI) if you would prefer a Vokèra service
engineer or agent to service your appliance. Alternatively your local GAS SAFE registered engineer may be able to service the appliance for you.
4.4 - WHAT IF I NEED TO CALL AN ENGINEER
If you think your boiler may have developed a fault, please contact your installer or Vokèra Customer Services (0844 3910999 (UK) or 056 7755057 (ROI) have all your details to hand including full address and postcode, relevant contact numbers, and your completed appliance log book.
ALARM CODE CAUSE ALARM TYPE ACTION
_St
AUTOSTOP Final Call engineer
_CL
CALL FOR SERVICE Temporary then
Final
Call engineer
A01
Ignition failure, ame not sensed,
internal fault
Final Reset, check appliance operation
A02
Limit thermostat fault Final Reset, check appliance operation
A03
Fan tacho signal fault Final Reset check appliance operation,
check fan
A04
Insufcient system water pressure Final Check/rell system pressure, reset,
check appliance operation
A06
DHW thermistor fault Temporary Check DHW thermistor
A07
Primary (ow) thermistor fault Temporary Check primary thermistor, check wiring
Primary (ow) thermistor over tempe-
rature
Temporary then Final
Reset, check appliance operation
Temperature differential Final Reset, check appliance operation,
check thermistors
A08
Return thermistor fault Temporary Check return thermistor, check wiring
Return thermistor over temperature Temporary then
Final
Reset, check appliance operation
Temperature differential inverted Final Reset, check pump, ensure there is
sufcient circulation around heating
circuit/s
A09
Flue thermistor or ue thermistor
counter fault
Temporary Check ue thermistor counter at power
on, check ue thermistor, check wiring
Flue thermistor over temperature Final Reset, check appliance operation
A77
Low temperature thermostat fault Temporary Check low temperature thermostat
Adj
Calibration Na None
ACO
Service operation Na None
Purge cycle mode active Na None
P
Preheating function active Na None
P blinking
Preheating function running Na None
Flame ON Na None
Hours Stand-by Na None
- - OFF Na None
8
The Vision comprises a range of high-efciency combination
boilers with outputs to DHW of 25kW and 29kW respectively. These appliances – by design – incorporate electronic ignition, circulating pump, expansion vessel, safety valve, pressure gauge and automatic by-pass. The Vision range is produced as room sealed, category II2H3P appliances, suitable for internal wall mounting applications only.
Each appliance is provided with a fan powered ue outlet with
an annular co-axial combustion air intake that can be rotated – horizontally – through 360 degrees for various horizontal or vertical applications. The Vision can also be used with the
Vokèra twin ue system.
The Vision is approved for use with C13 & C33 type ue ap-
plications. These appliances are designed for use with a sealed system only; consequently they are not intended for use on open vented systems. This booklet is an integral part of the appliance. It is therefore necessary to ensure that the booklet is handed to the person responsible for the property in which the appliance is located/ installed. A replacement copy can be obtained from Vokèra customer services.
Fig. 4
General layout
1 Domestic hot water heat exchanger 2 Drain valve 3 Three porte valve actuator 4 Safety valve 5 Pump 6 Bottom auto air vent (AAV) 7 Main heat exchanger 8 Flues thermistor (NTC) 9 Fan assembly with mixer 10 Silencer 11 Flue gas analysis test point 12 Flue outlet & air intake 13 Ignition transformer 14 Top AAV+De-aerator 15 Spark Electrode 16 Sensing Electrode 17 Flow thermistor (NTC) - High limit thermostat 18 Expansion vessel 19 Pressure switch 20 Return thermistor (NTC) 21 Gas valve 22 Domestic hot water sensor 23 Condense trap
24 DHW ow switch
R Heating return connection
F Heating ow connection
G Gas connection O Hot water outlet I Cold water inlet
INTRODUCTION
INSTALLATION AND SERVICING INSTRUCTIONS
R F G O I
9
1.1 PRINCIPLE COMPONENTS
A fully integrated electronic control board featuring electronic temperature control, anti-cycle control, pump over-run, self­diagnostic fault indicator, full air/gas modulation
Aluminium heat exchanger
Electronic ignition with ame supervision
Integral high-head pump
Fan
Expansion vessel
Water pressure switch
Flue sensor
Pressure gauge
Safety valve
1.2 MODE OF OPERATION (at rest)
When the appliance is at rest and there are no requests for heating or hot water, the following functions are active:
frost-protection system – the frost-protection system protects
the appliance against the risk of frost damage both for CH and DHW. For CH line, if the main temperature falls to 5°C, the appliance will function on minimum power until the tem­perature on main reaches 35°C.
Moreover if the DHW temperature falls to 5°C, the appliance
will function on minimum power until the temperature on main reaches 55°C.
anti-block function – the anti-block function enables the pump
and divertor valve actuator to be energised for short periods, when the appliance has been inactive for more than 24-hours.
1.3 MODE OF OPERATION (Heating)
When there is a request for heat via the time clock and/or any external control, the pump and fan are started, the fan speed will modulate until the correct signal voltage is received at the control PCB. At this point an ignition sequence is enabled.
Ignition is sensed by the electronic circuit to ensure ame stability
at the burner. Once successful ignition has been achieved, the electronic circuitry increases the gas rate to 75% for a period of 15 minutes. Thereafter, the boiler’s output will either be increase to maximum or modulate to suit the set requirement. When the appliance reaches the desired temperature the burner will shut down and the boiler will perform a three-minute anti-cycle (timer delay).
When the request for heat has been satised the appliance
pump and fan may continue to operate to dissipate any residual heat within the appliance.
1.4 MODE OF OPERATION (Hot water)
When there is a request for DHW via a hot water outlet or tap, the pump and fan are started, the fan speed will modulate until the correct signal voltage is received at the control PCB. At this point an ignition sequence is enabled. Ignition is sensed by the electronic circuit to ensure ame stabil­ity at the burner. Once successful ignition has been achieved, the electronic circuitry increases the gas rate to maximum or will modulate output to stabilise the temperature. In the event of the appliance exceeding the desired temperature (set point) the burner will shut down until the temperature drops.
When the request for DHW has been satised the appliance
pump and fan may continue to operate to dissipate any residual heat within the appliance.
Fig. 5
Expansion
vessel
Safety
valve
Pump
Return
temperature
sensor
Main heat
exchanger
Bottom
AAV
Pressure
switch
DHW heat exchanger
Diverter
valve
Drain valve
DHW tem-
perature
sensor
Flow temperature
sensor
Top AAV
Automatic
by-pass
DHW
non return
valve
CH
return
CH
ow
DHW
inlet
DHW outlet
Flow regu-
lator
DHW ow
switch
SECTION 1 - DESIGN PRINCIPLES AND OPERATING SEQUENCE
1.5 SAFETY DEVICES
When the appliance is in use, safe operation is ensured by:
a water pressure switch that monitors system water pressure
and will de-activate the pump, fan, and burner should the system water pressure drop below the rated tolerance;
fan speed sensor to ensure safe operation of the burner;
a high limit thermostat that over-rides the temperature control circuit to prevent or interrupt the operation of the burner;
ame sensor that will shut down the burner when no ame
signal is detected;
ue sensor;
a safety valve which releases excess pressure from the primary circuit.
10
SECTION 2 - TECHNICAL DATA
2.1 Central Heating Vision 25C Vision 30C
Heat input (kW) 20.00 25.00
Maximum heat output (kW) 60/80°C 19.50 24.45
Minimum heat output (kW) 60/80°C 4.91 5.90
Maximum heat output (kW) 30/50°C 20.84 26.23
Minimum heat output (kW) 30/50°C 5.36 6.40
Minimum working pressure 0.25-0.45 bar
Maximum working pressure 2.5 bar
Minimum ow rate 350 l/h
2.2 Domestic Hot Water Vision 25C Vision 30C
Heat input (kW) 25.00 29.00
Flow Rate: ΔT35°C 10.20 12.0
Maximum inlet pressure 6 bar
Minimum inlet pressure 0.15 bar
Minimum ow rate 2 l/min
2.3 Gas Pressures Vision 25C Vision 30C
Inlet pressure (G20) 20.0 mbar 20.0 mbar
Heating maximum gas rate (m3/hr) 2.12 2.64
DHW maximum gas rate (m3/hr) 2.64 3.07
Minimum gas rate (m3/hr) 0.53 0.63
Injector size (mm) 5.1 5.6
Silencer ange (ø mm) (tted) 31 -
2.4 Expansion Vessel Vision 25C Vision 30C
Capacity 8 litres
Maximum system volume 74 litres
Pre-charge pressure 1 bar
2.5 Dimensions Vision 25C Vision 30C
Height (mm) 715
Width (mm) 405
Depth (mm) 248
Dry weight (kg) 27 28
2.6 Clearances Vision 25C Vision 30C
Sides 12mm
Top 150mm from casing or 25mm above ue elbow (whichever is applicable)
Bottom 150mm
Front 600mm
2.7 Connections Vision 25C Vision 30C
Flow & return 22mm
Gas 15mm
DHW hot & cold 15mm
Safety valve 15mm
Condense
21mm
2.8 Electrical Vision 25C Vision 30C
Power consumption (Watts) 110 11 9
Voltage (V/Hz) 230/50
Internal fuse 3.15A T (for PCB) - 3.15A F (for connections block)
External fuse 3A
2.9 Flue Details (concentric 60-100) Vision 25C Vision 30C
Maximum horizontal ue length (60/100mm) 5.85m 4.85m
Maximum vertical ue length (60/100mm) 6.85m 5.85m
2.9A Flue Details (concentric 80-125) Vision 25C Vision 30C
Maximum horizontal ue length (80/125mm) 15.3m 12.8m
Maximum vertical ue length (80/125mm) 20.3m
17.8m
2.9B Flue Details (twin pipes) Vision 25C Vision 30C
Maximum horizontal ue length (80mm/80mm) 45m/45m 40m/40m
Maximum vertical ue length (80mm/80mm) 45m/45m 40m/40m
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