VOKERA AriaPRO 004 M User Instructions

AriaPRO
High efficiency heat pumps
Users Instructions
Installation & Servicing Instructions
THESE INSTRUCTIONS TO BE RETAINED BY USER
Vokèra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK.
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Titolo_fittizio Titolo_fittizio
Dear Customer, Thank you for choosing a Vokèra AriaPRO. This booklet contains information necessary for the correct installation of this appliance.
Thanks again. VOKÈRA Ltd.
Compliance
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The unit complies with the following Standards:
Electromagnetic Compatibility Directive 2004/108/EC as subsequently
amended
Machinery Directive 2006/42/EC as subsequently amended
Range
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Warranty
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The Vokèra product you bought has a SPECIFIC WARRANTY, valid from the date of installation.
Conditions are specified in the WARRANTY CERTIFICATE, which we invite you to read carefully.
Contents
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The following symbols are used in this publication:
This booklet cod. R&S 330 - Rev. 0 - (4/11) consists of 36 pages.
WARNING = actions requiring special care and appropriate training. DO NOT = actions that MUST ON NO ACCOUNT be carried out.
Titolo_fittizio
Heat pumps Code AriaPRO 004 M 20033107 AriaPRO 006 M 20033108 AriaPRO 008 M 20033109 AriaPRO 012 M 20033110 AriaPRO 015 M 20033111
General
General notices
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Check the integrity and completeness of the supplied equipment
as soon as you take it out of its packaging. If necessary, consult the Agency that sold you the equipment.
All VOKÈRA equipment shall be installed by competent persons. The
installation must conform to current Legislation and the instructions in this booklet.
These units must comply with their intended use, pursuant to their
performance characteristics.
VOKÈRA will not accept any liability for damages to property, people or
animals because of installation, calibration and maintenance mistakes or erroneous usage of the equipment.
In case of abnormal operation, or leaks of liquids or refrigerant gases,
position the main switch of the system in the “off” position and close the stop taps. Call VOKÈRA’s Technical Service or other professionally qualified personnel immediately. Do not try to repair the unit.
This booklet must be kept carefully as it is an integral part of the
equipment and must ALWAYS be present, including in case of sale of the equipment to another owner or user, or of transfer to another system. Should the manual get damaged or lost, please ask for a duplicate manual from the VOKÈRA’s Technical Service.
Repairs or maintenance actions must be carried out by VOKÈRA’s
Technical Service staff or other skilled staff, pursuant to the provisions of this publication. Do not modify or tamper with this equipment, as doing so might cause dangerous situation, for which the manufacturer waives all liability.
In the installation and/or maintenance operations please adopt the
appropriate attire and accident prevention devices. The Manufacturer waives all and any responsibility for failure to observe the safety and accident prevention regulations from time to time in force.
Comply with the legislation in force on the country of deployment
with regard to the use and disposal of packaging, of cleaning and maintenance products and for the management of the unit’s decommissioning.
Pursuant to the EC standard n. 842/2006 on certain fluorinated
greenhouse gases, it is mandatory to declare the exact quantity of refrigerant present in the installed system. This piece of information can be found on the technical tag attached to the outdoor unit.
This unit contains fluorinated greenhouse gases covered by the Kyoto
protocol. Maintenance and disposal activities must be carried out exclusively by skilled personnel.
The units contain refrigerant gas: handle them carefully, to avoid
damaging the gas circuit.
Fundamental safety rules
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Do not allow children or unassisted disabled people to use the unit. Do not open the access covers and carry out technical or cleaning
activities before disconnecting the unit from the power grid by positioning the system’s main switch in the “off” position.
It is forbidden to modify the safety or regulation devices without the
authorisation and directions of the manufacturer.
Do not stand, sit and/or place objects on the unit. Do not pull, detach or twist the electrical wires coming out of the unit,
even when the unit is disconnected from the power grid.
Do not spray or throw water directly on the unit. Do not dispose of, abandon or leave the potentially hazardous
packaging materials within the reach of children.
It is strictly forbidden to touch any moving parts, interfere with them or
introduce pointed objects through the grids.
General
General notices ........................................ 3
Fundamental safety rules ................................. 3
Description ........................................... 4
Identification .......................................... 4
Technical Data ......................................... 5
Dimensions ........................................... 7
Electrical diagrams ...................................... 8
Refrigerating circuit ..................................... 18
Installer
Product delivery ........................................ 18
Handling and transportation ............................... 18
Access to inner parts ...................................... 18
Installation ............................................ 19
Hydraulic connections ................................... 20
Condensate discharge connection .......................... 20
Electrical connections ................................... 21
Control panel .......................................... 22
System’s charging ...................................... 23
Technical Service
First commissioning ..................................... 23
Stop for an extended period of time ......................... 23
System’s drainage ...................................... 23
Ordinary maintenance ................................... 23
Extraordinary maintenance ................................ 24
Control
Control panel .......................................... 25
Functions ............................................ 26
Abnormal operations
Anomalies warnings ....................................... 29
3
Description
AriaPRO
The product is characterised by:
PAM and PWN modulation DC-INVERTER control, which allows the
compressor to modulate its performance continuously from 30% up to 120%, guaranteeing high energetic standards at all moments.
Pre-painted sheet metal cabinet. Revolving TWIN ROTARY-type compressor mounted on antivibrating
mounts and placed in a special compartment.
Electronically controlled variable speed fan, ensuring a highly silent
operation.
AISI 316 stainless steel plate heat exchanger, utilities side, insulated
with closed cell anticondensation lining, complete with resistor and differential pressure switch.
Exchanger made of copper pipes and aluminium corrugated fins. Safety devices such as pressure switches, sensors, specific automatic
switches and main door-blocking switch.
Phase monitor. Integrated hydronic module, quickly installed with the help of a few
external components.
Micro-processor electronic control regulation performance Climate control.
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The AriaPRO range units are designed for the production of refrigerated water for air conditioning, heated water for heating and sanitary hot water for homes, residential units, etc., and are used together with terminal units for small and medium systems. They are designed for outdoor installation, so their constituent materials were chosen for this specific requirement.
Identification
Technical Tag
The technical tag shows all technical and performance data of the
unit. Should the tag get lost, please ask for a duplicate tag from the VOKÈRA’s Technical Service.
Any tampering with, the removal or the lack of the Technical Tag or of
any other element whose absence prevents certain identification of the product makes it more difficult to install and maintain the product.
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9
10
1
2
4
6
7
4
3
6
5
5
2
4
1
7
3
4
004 - 006 - 008 012 - 015
1 Automatic air vent valve 2 Flow meter 3 Safety valve (output 1 / 2 ‘) 4 Temperature probe 5 Recirculation pump 6 Cap to release pump seizure 7 Expansion tank 8 Position 4 LED Inverter Board Diagnostics (models 012 M - 015 M) 9 Location of Diagnostic LEDs circuit board 10 Wiring terminal
4
Technical Data
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Model 004 M 006 M 008 M 012 M 015 M Output in heating mode
Nominal capacity(1) kW 4.1 5.8 7.2 11.9 14.5 Power Consumption(1) kW 1.01 1.38 1.84 3.04 3.57 COP(1) kW 4.05 4.2 3.91 4.06 Energy class(1) A B A Nominal capacity(2) kW 3.9 5.8 7.4 12.95 14 Power Consumption(2) kW 1.21 1.93 2.34 4.3 4.36 COP(2) kW 3.2 3.01 3.16 3.01 3.21 Energy class(2) A B Nominal capacity(3) kW 3.5 3.8 4.1 8 10.2 Power Consumption(3) kW 1.13 1.23 1.31 2.6 3.29 COP(3) kW 3.1 Nominal capacity(4) kW 3.4 3.7 3.9 8 10.2 Power Consumption(4) kW 1.31 1.42 1.48 3.08 3.92 COP(4) kW 2.6 Nominal capacity(5) kW 4.1 5.4 6.7 11.5 11.7 Power Consumption(5) kW 1.51 2.09 2.91 4.64 4.18 COP(5) kW 2.71 2.58 2.3 2.48 2.8
Output in cooling mode
Nominal capacity(6) kW 4.9 7 7.8 13.5 16 Power Consumption(6) kW 1.21 1.94 2 3.74 4.2 EER(6) kW 4.05 3.61 3.9 3.61 3.81 Energy class(6) A B A Nominal capacity(7) kW 3.3 4.7 5.8 10.2 13 Power Consumption(7) kW 1.13 1.61 3.03 3.5 4.47 EER(7) kW 2.91 ESEER(7) kW 4.5 4.6 4.4 4.3 4.4 Energy class(7) B
Generalities
Sound pressure in heating(1) dB(A) 42 44 47 48 Sound pressure in cooling(7) dB(A) 44 45 48 49 Compressor Rotary DC Inverter Tecnology R410a refrigerant charge kg 1.195 1.35 1.81 2.45 3.39 Empty weight kg 63 61 71 105 130
Model 004 M 006 M 008 M 012 M 015 M Sizing electric line
Power supply V- ph - Hz 230 - 1 -50 Allowable Voltage Range V 207 ÷ 254 Maximum power drawn kW 2 2,3 2,7 5,1 5,1 Maximum current drawn A 7,2 11 14 23 20 Type power fuses gL tipo Power supply fuses A 10 - tipo B 15 - tipo B 15 - tipo B 25 - tipo D 25 - tipo D Power supply cables mm2 H07RN-F 3 x 2.5mm
2
Maximum pump current external circulation A 2
Note 1 outdoor temperature D.b. + 7 °C / w.b. + 6°C, water 35 - 30 °C. 2 outdoor temperature + 7 °C / w.b. + 6°C, water 45 - 40 °C. 3 outdoor temperature D.b. + 2 °C / w.b. +1 °C, water 35 - 30 °C. 4 outdoor temperature D.b. + 2 °C / w.b. +1 °C, water 45 - 40 °C. 5 outdoor temperature D.b. + 7 °C / w.b. + 6°C, water 55 °C. 6 outdoor temperature D.b.+35 °C / w.b.+24°C, water 18 - 23 °C. 7 outdoor temperature D.b. +35 °C, water 7 - 12 °C.
Standard conditions
Sound pressure measured in a hemispheric field 4 meters in front of
the fan.
Unit performances are compliant with Directive UNI EN 14511:2004. Fouling factor: 0.18 x 10-4 (m2 K)/W.
5
Operating conditions
With models 004 - 006, min. outdoor air temperature must be +5°C if
operating in cooling mode.
For the optimum working of the heat pump when producing hot water
in summer operation, outdoor air temperature should not exceed 30°C.
When outdoor air temperature exceeds 30°C, hot water production
may be limited according to the settings of the safety devices in the equipment.
For technical activities, please refer to the technical tag mounted on
board the machine
It is forbidden to work outside of the working field
1 Cooling 2 Heating A Outdoor temperature (°C) B Outlet water temperature (°C)
1
2
10
15
20
25
30
35
40
45
50
55
60
65
70
-25-20 -15-10 -5 0510 15 20 25 30 35
A
B
A
B
0
2
4
6
8
10
12
14
16
18
20
-5 0510 15 20 25 30 35 40 45 50
008-012-015
004
006
6
Flow-rate/head diagram
0
5
10
15
20
25
30
35
40
45
50
55
60
00,360,721,081,441,8 2,16
A
B
A
B
0
5
10
15
20
25
30
35
40
45
50
55
60
0 0,360,721,081,44 1,82,16
A
B
0
00,360,721,081,441,8 2,16 2,52 2,88 3,24
10
20
30
40
50
60
70
80
90
A
B
AriaPro 006 M
AriaPro 004 M
AriaPro 008 M AriaPro 012 M - 015 M
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
0,2 0,3 0,4 0,50,10,0
Dimensions
Titolo_fittizio
Modello 004 M 006 M 008 M 012 M 015 M Dimensions
Empty weight kg 61 71 105 A mm 908 B mm 821 1363 C mm 326 D mm 350 E mm 87 174 F mm 356 640 G mm 466 750 H mm 40 44 L mm 60 69
7
R
R
W
W
C
C
Y
A
Y
Y
RWC
V
C
C
W
R
C
A
B
W
Y/G
Y/G
C
W
O
C
THERMOSTAT FOR COMPRESSOR
CN805
1
1
CN701
1
CN806
1
CN300
CN700
CN503
CN502
CN501
CN500
1
6
1
1
1
1
1
N
L
230V - 1~ - 50Hz
/2.10 / J4.1
/2.03 / J3.1
/2.08 / J1.1
1FM
1CM
RSC
40CF
12
3
7CM
123
1R
41CF
21
8CM
21
2T
12
P25
P24
P23
P22
P21
P20
P35
P34
P19
P18
P04
P05
P06
1P.C.BOARD
P11
P08
1MCC-1530
42CF
123
43CF
12
3
P33 P32
2R
44CF
21
9CM
21
P31 P30
45CF
123
1RV
F7 P03 P10 P02
1TB
1
N
46CF
3
2
1
47CF
6
5
4
3
2
1
48CF
3
2
1
49CF
2
1
50CF
3
2
1
51CF
2
1
3 L N PE
1TS
1TO
1TD
1TE
1PMV
004 M Power
- Wiring of the manufacturer
---- Field wiring CM Compressor motor FM Fan engine RV Reversing valve (4 way) TS Probe temperature low-pressure pipe TO TD Probe temperature high pressure pipe TE Temperature probe capacitor pipe PMV Modulating valve engine R Red F Fuse LWT Outlet water sensor EWT Inlet water sensor TR Refrigerant sensor FS Flow meter
T Transformer PS Water pump motor E-HTR Electric Heater AD Alarm status and defrost OAT Outside air probe LF Limiting frequency IS Health input SV Three-way health valve Y Yellow O Orange A Brown C Black V Purple B Blue W White Y/G Yellow Green
Electrical diagrams
8
004 M Control
A
B
R
R
C
O
A
R
G
Y/G
B
A
O
W
G
Y
C
Y/G
Y/G
W
G
O
R
G
A
R
C
A
W
C
A
G
C
B
B
B
B
C
1
1
1
1
1
1
J18
J11
1
J6A
J6B
J6C
J16
J5
1
J20
1
J17
J10
11
J22
1
J13
1
J7
1
J2
1
J4
ALARM REMOTE CONTROL
REMOTE CONTROLREMOTE
ALARMEHS / DFR
ALARM + DFR / HUMIDITY
EHTR / WP
ALARM INPUT
1LWT 1TR 1EWT
1T
J4.1 / /1.05
J1.1 / /1.05
1FS
1
2
/1.05 / J3.1
1OAT
1LF
1
2
1IS
1
2
24CF
12345
25CF
12
3
26CF
12
3
28CF
1
2
29CF
1
2
30CF
1
2
31CF
1
2
32CF
7
6
5
4
3
2
1
33CF
123456
34CF
7654321
35CF
1234
36CF
123456
37CF
12345
3TB
C W G Y
23 24 1
2TB
N 18 10 11 12
5TB
21 22 3 6 7 8 2
4TB
4 5 16 13 14 15
N
38CF
1
2
1PCB
J6A.1
J6A.2
J6B.1
J6B.2
J6B.1
J6B.2
J18.1
J18.2
J11.7
J11.6
J11.5
J11.4
J11.3
J11.2
J11.1
J16.1 J16.2
J5.1
J16.3
J5.2
J16.4
J5.3
J16.5
J5.4
J16.6
J5.5
J20.7 J20.6
J15.1
J20.5
J15
J17.1
J17.2
J10.1
J20.4
J10.2
J20.3
J10.3
J20.2
J10.4
J20.1
J10.5 J10.6
J22.1 J22.2 J22.3
J13.1
J22.4
J13.2 J13.3
J7.1
J2.1
J7.2
J2.2
J7.3
J2.3
J7.4 J7.5 J7.6
J1.1
J1
J4.1 J4.2 J4.3 J4.4 J4.5
J3
39CF
1
2
3
5CM
1
2
3
1PS
1SV
9
R
R
W
W
C
C
Y
A
Y
Y
RWC
V
C
C
W
R
C
A
B
W
Y/G
Y/G
C
W
O
C
THERMOSTAT FOR COMPRESSOR
CN805
1
1
CN701
1
CN806
1
CN300
CN700
CN503
CN502
CN501
CN500
1
6
1
1
1
1
1
N
L
230V - 1~ - 50Hz
/2.10 / J4.1
/2.03 / J3.1
/2.08 / J1.1
1FM
1CM
RSC
40CF
12
3
7CM
123
1R
41CF
21
8CM
21
2T
12
P25
P24
P23
P22
P21
P20
P35
P34
P19
P18
P04
P05
P06
1P.C.BOARD
P11
P08
1MCC-1530
42CF
123
43CF
12
3
P33 P32
2R
44CF
21
9CM
21
P31 P30
45CF
123
1RV
F7 P03 P10 P02
1TB
1
N
46CF
3
2
1
47CF
6
5
4
3
2
1
48CF
3
2
1
49CF
2
1
50CF
3
2
1
51CF
2
1
3 L N PE
1TS
1TO
1TD
1TE
1PMV
006 M Power
10
006 M Control
A
B
R
R
C
O
A
R
G
Y/G
B
A
O
W
G
Y
C
Y/G
Y/G
W
G
O
R
G
A
R
C
A
W
C
A
G
C
B
B
B
B
C
1
1
1
1
1
1
J18
J11
1
J6A
J6B
J6C
J16
J5
1
J20
1
J17
J10
11
J22
1
J13
1
J7
1
J2
1
J4
ALARM REMOTE CONTROL
REMOTE CONTROLREMOTE
ALARMEHS / DFR
ALARM + DFR / HUMIDITY
EHTR / WP
ALARM INPUT
1LWT 1TR 1EWT
1T
J4.1 / /1.05
J1.1 / /1.05
1FS
1
2
/1.05 / J3.1
1OAT
1LF
1
2
1IS
1
2
24CF
12345
25CF
12
3
26CF
12
3
28CF
1
2
29CF
1
2
30CF
1
2
31CF
1
2
32CF
7
6
5
4
3
2
1
33CF
123456
34CF
7654321
35CF
1234
36CF
123456
37CF
12345
3TB
C W G Y
23 24 1
2TB
N 18 10 11 12
5TB
21 22 3 6 7 8 2
4TB
4 5 16 13 14 15
N
38CF
1
2
1PCB
J6A.1
J6A.2
J6B.1
J6B.2
J6B.1
J6B.2
J18.1
J18.2
J11.7
J11.6
J11.5
J11.4
J11.3
J11.2
J11.1
J16.1 J16.2
J5.1
J16.3
J5.2
J16.4
J5.3
J16.5
J5.4
J16.6
J5.5
J20.7 J20.6
J15.1
J20.5
J15
J17.1
J17.2
J10.1
J20.4
J10.2
J20.3
J10.3
J20.2
J10.4
J20.1
J10.5 J10.6
J22.1 J22.2 J22.3
J13.1
J22.4
J13.2 J13.3
J7.1
J2.1
J7.2
J2.2
J7.3
J2.3
J7.4 J7.5 J7.6
J1.1
J1
J4.1 J4.2 J4.3 J4.4 J4.5
J3
39CF
1
2
3
5CM
1
2
3
1PS
1SV
11
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