Voith HZE NG 4, HZE NG 6, HSE NG 25 GT, HZE NG 10, HZE NG 25 data sheet

Page 1
voith.com
Hydraulic stroke control units forpunching, shearing and cuttingmachines
Product data sheet
Advantages
+ Highly dynamic and smooth stroke sequence
+ High availability and robustness
BDC reversal
+ Application-specific design
+ Low electronic control effort
Page 2
Design and mode of operation
Voith stroke control units are modular, highly dynamic hydraulic control units. They consist of a hydraulic actuator with directly flange-mounted control block and, optionally, an application-optimized hydraulic power pack with efficient and robust internal gear pumps and an electronic control system. The attachment of all necessary valve components directly to the block cylinder offers a compact design and optimum power density, very high hydraulic stiffness of the actuator with low installation effort. The actuator is controlled by a stroke control valve. The basis for the stroke control valve is a hydraulically pilot-operated directional control valve, which is controlled by additional mechanical actuators. For stroke reversal in the BDC position, an optional electrical or mechanical valve actuation is available. The hydromechanical design of the stroke control unit provides an exact and drift­free TDC position, plus an almost delay-free and thus repeatable reversing process of the cylinder tappet at the lower reversing point. The hydromechanical control eliminates the need for measuring systems and electronic control concepts. This is the basis for system-typical properties such as high robustness and process reliability. Cylinder design, surface adaptation and installation conditions are directly adapted to the specific requirement profile of the applications.
Energy balance graphic
Theoretical energy demand during punch operation
Stroke
EnergyEnergyEnergy
Metal sheet
Time
One pressure system energy demand during punch operation
Stroke
Metal sheet
Voith stroke control units offer highly dynamic motion sequences. The high performance, power and dynamics expected for punching machines are optimally met with the various drives. Voith stroke control units are very energy-efficient and require a low installed electrical power. This is due to the load-controlled two-pressure system and the accumulator operation. Integration and commissioning of the diecutting machines is simple and fast.
The electronic Voith controls for punching drives are the electronic link between the die drive and the machine control system. The electronic control effort is therefore very low. The optional HS2 electronic module reduces valve switching times to a minimum and enables monitoring of the stroke cycles.
Time
Two pressure system energy demand during punch operation
Stroke
Metal sheet
Time
Theoretical energy requirement
Additional energy requirement of an one pressure
system to the theoretical energy requirement
Additional energy requirement of a two pressure
system to the theoretical energy requirement
Saved energy
2
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Table of contents
Hydraulic stroke control unit HZE NG 4
Options, electronic control, applications 4 Technical data, examples of applications 4 Hydraulic circuit 5 Basic dimensional drawing 6 Type code 7
Hydraulic stroke control unit HSE NG 6
Features, options, electronic control, applications 8 Technical data 8 Examples of applications 9 Functional diagram with electric bottom dead center reversing 10 Functional diagram with mechanic bottom dead center reversing 11 Basic dimensional drawing 12 Type code 13
Hydraulic stroke control unit HSE NG 10
Features, options, electronic control, applications 14 Technical data 14 Examples of applications 15 Functional diagram with electric bottom dead center reversing 16 Functional diagram with mechanic bottom dead center reversing 17 Basic dimensional drawing 18 Type code 19
Hydraulic stroke control unit HSE NG 25
Features, options, applications 20 Technical data 20 Examples of applications 21 Functional diagram with electric bottom dead center reversing 22 Functional diagram with mechanic bottom dead center reversing 23 Basic dimensional drawing 24 Type code 26
Hydraulic stroke control unit HSE NG 25 GT
Features, options 27 Technical data 27 Performance diagram 28 Hydraulic circuit 29 Basic dimensional drawing 30 Type code 32
3
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Hydraulic stroke control unit HZE NG 4
Options
Variable speed
Variable force
Load holding
Proportional technology
Electronic control (option)
Linkage between machine control and HZE
Stroke cycle monitoring
Switching time acceleration
Applications
Punching/shearing/cutting
Stamping/forming
Positioning
Clamping
Ejection
Hydraulic stroke control unit HZE NG 4
Technical data
General
Ram force 10 to 200 kN
Ram return force approx. 50% ram force
Ambient temperature -5 to +50 °C
Mounting position mountable in any position
Hydraulic
Operating pressure max. 250 bar
Hydraulic oil temperature -10 to +70 °C
Viscosity range 10 to 300 mm
Electric
Valve voltage (±10%) 24 V DC
Switching time “Start” 17 m s
Valve switching time from “bdc”
Power consumption P20 20 W
System of protection DIN40050
(standard series)
2
/s
17 m s
IP65 with valve plug connected
Further specific performance data according to computation minutes.
Examples of applications
Application Specific performance
Clamping cylinder
Wire cutting machine
Clamping force: 70 kN
Total cycle time at 10 mm
stroke: 40 ms
Cutting force: 20 kN
Total cycle time at 12 mm
stroke: 35 ms
4
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Hydraulic circuit
A A A
a
A
P P P P
T T T
B
B B B
P P
T
T
a
0
T B
b
b
A
5
Page 6
Basic dimensional drawing
Force* [kN]
v** [mm/s]
Ø Kolben [mm]
Ø d [mm]A [mm]B [mm]C [mm]F [mm]J [mm]K [mm]M [mm]
SW [mm]
g2 [mm]
30 330 40 28 90 75 134 55 44 30 M20x1.5 22 M10
50 210 50 35 98 90 153 65 55 35 M27x2 27 M12
80 130 63 45 120 105 182 70 62 42 M30x2 36 M16
125 80 80 56 135 125 210 90 75 50 M42x2 46 M16
200 50 100 70 190 150 280 110 90 60 M48x2 60 M20
Other cylinder dimensions on request; all dimensions in mm *at piston side pressure of 250 bar; **at flow of 25 l/min
123
15
42.5
12.5 10.5
View X
ØB ØF
SW
g2
26.5
T - G1/4
Middle cylinder
P - G1/4
30 30 39.53082.5
258
X
Ød
Kolben Øf7
M
K
3
A + stroke
C + stroke
1.650J
75
All dimensions in mm
6
Page 7
Type code
700HZE VWaaaaaaa 04 080 0400561 4 LS /
S- -.
Cylinder code
N = VTHL norm; S = special design
Max. cylinder stroke
Rod diameter
Piston diameter
Design code
Type of directional control valve
L = horizontal; R = vertical
Nominal size
Control type
VW = four direction operation
bdc reversing
S = standard; P = proportional
Valve structure
1 = basic (only directional control valve) 2 = M11 throttle check valve 3 = D40 pressure-reducing valve 4 = RVY2 piloted check valve 5 = M11 + D40 6 = M11 + RVY2 7 = D40 + RVY2 8 = M11 + D40 + RVY2
Symbol
Stroke cylinder unit
Material number
7
Page 8
Hydraulic stroke control unit HSE NG 6
Features
Highly dynamic punching and shearing drive for shortest cycle time
Smooth stroke operation via hydraulically damped cylinder ram
Stable top dead center position without drift
Exact bottom dead center reversing for process-safe stroke operation
Manually adjustable stroke positions; optionally electrical
Simple functions with robust valve technique
Monitored processes with low control complexity
Options
Stroke control units NG 10 and NG 25 for higher force range
Stroke control unit HSP for programmable stroke positions
Complete punching systems
Electronic control (option)
The ram control units HSE are delivered with an electronic control, the link between hydraulics and machine control. This control is adapted to the application. Please refer to the tech­nical data from the data sheet of the electronic control.
Applications
Punching/nibbling
Shearing/cutting
Stamping
Technical data
General
Ram force 10 to 200 kN
Ram return force approx. 50% ram force
Operating force tdc 250 N at 80 bar control pressure
Operating force bdc 150 N (at mechanical bdc
Ambient temperature -5 to +50 °C
Mounting position mountable in any position
Hydraulic
Operating pressure max. 250 bar
Control pressure 80 bar; max. 160 bar
Hydraulic oil temperature -10 to +70 °C
Viscosity range 10 to 300 mm
Electric
Valve control Voith Hubsteuerung HS2
Valve voltage (±10%) 24 V DC
Switching time “Start” 8 ms
Valve switching time from “bdc”
Power consumption P20 20 W
System of protection DIN40050
(standard series)
reversal)
2
/s
7 ms
IP65 bei gestecktem Ventilstecker
Further specific performance data according to computation minutes.
8
Page 9
Hydraulic stroke control unit HSE NG 6
Examples of applications
Application Specific performance
Punching drive
Wire cutting machine
Punching force: 70 kN
Total cycle time at 10 mm
stroke: 40 ms
Shearing force: 20 kN
Total cycle time at 12 mm
stroke: 35 ms
9
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Functional diagram with electric bottom dead center reversing
T P
b
P A
T B
a
A
a
A
B
P
T
b
E2
E1
2 (a)
1
3 (b)
SL
B B2
*1
OT
Proximity switch E1 and E2 and the mechanical parts *1 are not scope of delivery.
10
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Functional diagram with mechanic bottom dead center reversing
T P
b
P
aT
A
B
B1
UT
E1
a
A
B
P
T
b
E2
A
2 (a)
1
3 (b)
SL
B
B2
*1
OT
Proximity switch E2 and the mechanical parts *1 are not scope of delivery.
11
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Basic dimensional drawing
Ø Rod [mm]
Ø d [mm]
A [mm]
B [mm]
C [mm]
F [mm]
J [mm]
K [mm]
M [mm]
SW [mm]
g2 [mm]
40 28 90 75 134 55 44 30 M20x1.5 22 M10
50 45 98 90 153 65 55 35 M27x2 27 M12
63 56 120 105 182 70 62 42 M30x2 36 M16
80 70 135 125 210 90 75 50 M42x2 46 M16
100 90 190 150 280 110 90 60 M48x2 60 M20
Further cylinder dimensions on request; all dimensions in mm
88 bdc control mechanical
63.6 bdc control electric
4.5
2
B1
Ø8
25
75
56.5
Center cylinder
26.5SW
G3/4
Ød
M8x1
153
4.4 OT
75.5
E2
Øf7
K
24.5
49.8 X
Ø10
E2
Y
12
16.5 16
Left view
B
F
G1/2
g2
3
J A + stroke 80
C + stroke 130
70
M
47
12.5
51.5
50
Ram movement speed control
All dimensions in mm
Page 13
Type code
aaaaaaa 04.2 080 0400564 L X YE /
HSE
DW
700
S- -
Cylinder code
N = VTHL standard design S = special design
Max. cylinder stroke
Rod diameter
Piston diameter
External control oil drain
External control oil supply
Design code
Vario system
Nominal size
Control type
DW = three direction operation VW = four direction operation
bdc reversing
M = mechanic E = electric
Symbol ram control valve
Ram control unit
Material number
13
Page 14
Hydraulic stroke control unit HSE NG 10
Features
Highly dynamic punching and shearing drive for shortest cycle time
Smooth stroke operation via hydraulically damped cylinder ram
Stable tdc position without drift
Exact bdc reversing for process-safe stroke operation
Manually adjustable stroke positions; optionally electrical
Simple functions with robust valve technique monitored processes with low control complexity
Options
Stroke control units NG 6 and NG 25 for lower or higher force range
Stroke control unit HSP for programmable stroke positions
Complete punching systems
Electronic control (option)
The ram control units HSE are delivered with an electronic control, the link between hydraulics and machine control. This control is adapted to the application. Please refer to the tech­nical data from the electronic control data sheet: Electronic control HS2 – data sheet 911 or HS3 – data sheet
912.
Applications
Punching/nibbling
Shearing/cutting
Stamping
Technical data
General
Ram force 10 to 630 kN
Ram return force approx. 50% ram force
Operating force tdc 400 N at 80 bar control pressure
Operating force bdc 150 N (at mechanical bdc
Ambient temperature -5 to +50 °C
Mounting position mountable in any position
Hydraulic
Operating pressure max. 250 bar
Control pressure 40 to 80 bar; max. 250 bar
Hydraulic oil temperature -10 to +70 °C
Viscosity range 10 to 300 mm
Electric
Valve control Voith stroke control HS2
Valve voltage (±10%) 24 V DC
Switching time “Start” 8 ms (HS2)
Valve switching time from “bdc”
Power consumption P20 20 W
System of protection DIN40050
(standard series)
reversal)
2
/s
(data sheet: 911)
7 ms (HS2)
IP65 with valve plug connected
14
Further specific performance data according to computation minutes.
Page 15
Hydraulic stroke control unit HSE NG 10
Examples of applications
Application Specific performance
Punching and nibbling machine
Section shearing machine
Pipe cutting machine
Punching force: 200 kN
Total cycle time at 6 mm
stroke: 40 ms
Shearing force: 150 kN
Total cycle time at 10 mm
stroke: 60 ms
Shearing force: 100 kN
Total cycle time at 14 mm
stroke: 40 ms
15
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Functional diagram with electric bottom dead center reversing
T P
P
T
A
b
b
A
0
a
E2
P
T
1
A
0
B
a
3(b)
2(a)
E1
SL
B2
B
*1
OT
Proximity switch E1 and the mechanical parts *1 are not scope of delivery.
16
Page 17
Functional diagram with mechanic bottom dead center reversing
T P
UT
B1
b
P
T
A
B
A
0
a
E2
B2
P
T
1
SL
b
A
0
B
a
3(b)
2(a)
E1
*1
OT
Mechanical parts *1 are not scope of delivery.
17
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Basic dimensional drawing
Ø Rod [mm]
Ø d [mm]
A [mm]
B [mm]
C [mm]
E [mm]
F [mm]
K [mm]
M [mm]
g2 (position) [mm]
R [mm]S [mm]
50 35 / 45 98 100 153 75 75 35 M27x2 4 x M12 (1)
63 45 / 56 120 110 182 80 80 42 M30x2 4 x M16 (1)
80 45 / 56 135 140 210 100 100 50 M42x2 4 x M16 (1)
100 70 / 90 190 160 280 110 110 60 M48x2 4 x M20 (1)
120 85 / 110 215 180 325 130 130 80 M64x3 4 x M24 (1)
140 100 / 130 220 210 350 160 160 90 M80x3 4 x M30 (1)
160 115 / 145 240 240 390 180 180 100 M90x3 4 x M30 (1)
180 125 / 160 260 280 410 230 230 100 M100x3 8 x M27 (2/3) 120 120
Further cylinder dimensions on request; all dimensions in mm
100
65
Angular design
Speed selector for down movement of ram
UT
B1
UT
View Z (only cylinder)
1 1
3 3
F
R
B
3 3
1 1
M d
B
E S
2 2
2 2
3
C + stroke 313
Rod-Ø f7
g2
Middle cylinder
90
70
A + stroke 75
35
OT
39
OT
G3/4
102
B2
98
161
60
All dimensions in mm
MA
MB
66
K
Z
69
40
g2
32
18
Page 19
Type code
HSE
DFaaaaaaa 213 120 04011010 V X YE /
700
S-
Cylinder code
N = standard design S = special design
Max. cylinder stroke
Rod diameter
Piston diameter
External control oil drain
External control oil supply
Design code
Vario system
Nominal size
Control type
DF = differential operation HD = high / low pressure switching FL = surface switching
bdc reversing
M = mechanic E = electric
Symbol ram control valve
Ram control unit
Material number
19
Page 20
Hydraulic stroke control unit HSE NG 25
Features
Highly dynamic punching and shearing drive for shortest cycle time
Smooth stroke operation via hydraulically damped cylinder ram
Stable tdc position without drift
Exact bdc reversing for process-safe stroke operation
Manually adjustable stroke positions; optionally electrical
Simple functions with robust valve technique
Monitored processes with low control complexity
Options
Ram control units NG 6 and NG 10 for lower force range
Ram control unit HSP for programmable stroke positions
Complete punching systems
Applications
Punching/nibbling
Shearing/cutting
Stamping
Technical data
General
Ram force up to 2 000 kN
Ram return force approx. 20% ram force
Operating force tdc 450 N at 80 bar control pressure
Operating force bdc 150 N (at mechanical bdc
Ambient temperature -5 to +50 °C
Mounting position mountable in any position
Hydraulic
Operating pressure max. 250 bar
Control pressure 80 bar
Hydraulic oil temperature -10 to +70 °C
Viscosity range 10 to 300 mm
Electric
Valve control Voith stroke control HS2
Valve voltage (±10%) 24 V DC
Switching time “Start” 8 ms (HS2)
Valve switching time from “bdc”
Power consumption P20 20 W
System of protection DIN40050
(standard series)
reversal)
2
/s
(data sheet: 911)
7 ms (HS2)
IP65 with valve plug connected
20
Further specific performance data according to computation minutes.
Page 21
Hydraulic stroke control unit HSE NG 25
Examples of applications
Application Specific performance
Linear punching installation
Section shearing machine
Punching force: 1 600 kN
Total cycle time at 6 mm
stroke: 125 ms
Shearing force: 800 kN
Total cycle time at 100 mm
stroke: 860 ms
21
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Functional diagram with electric bottom dead center reversing
E2
T
P
b
P
T
a
A
B
*1
B2
A
B
SL
a
A
B
1
P
0
T
b
2(a)
3(b)
22
OT
E1
Mechanical parts *1 no scope of delivery Proximity switch E1, E2 no scope of delivery
Page 23
Functional diagram with mechanic bottom dead center reversing
UT
B1
E1
E2
T
P
b
P
T
a
A
B
B2
*1
A
B
OT
SL
a
A
B
1
P
0
T
b
2(a)
3(b)
Mechanical parts *1 no scope of delivery Proximity switch E2 no scope of delivery
23
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Basic dimensional drawing
Ø Piston [mm]
Ø Rod [mm]
Wall thick­ness [mm]A [mm]B [mm]C [mm]E [mm]F [mm]K [mm]M [mm]
g2 (position) [mm]
R [mm]S [mm]
120 110 215 * 325 130 130 80 M64x3 4 x M24 (1)
140 130 220 * 350 160 160 90 M80x3 4 x M30 (1)
160 145 40 240 240 390 180 180 100 M90x3 4 x M30 (1)
180 160 50 260 280 410 210 210 100 M100x3 8 x M27 (2/3) 120 120
200 180 60 280 320 430 260 260 100 M120x3 8 x M30 (2/3) 140 140
220 200 60 300 340 450 270 270 100 M140x3 8 x M30 (2/3) 150 150
240 220 60 320 360 490 280 280 120 M150x3 8 x M36 (2/3) 160 160
260 240 70 380 400 540 310 310 140 M160x3 8 x M36 (2/3) 180 180
280 255 80 420 440 610 340 340 140 M170x3 8 x M42 (2/3) 200 200
300 270 75 460 450 680 350 350 150 M180x3 12 x M36 (1 2/3) 200 200
320 290 90 460 500 710 400 400 180 M220x3 12 x M36 (1 2/3) 225 225
340 310 95 500 530 760 430 430 180 M240x3 12 x M42 (1 2/3) 255 255
360 330 120 530 600 800 500 500 200 M250x3 12 x M42 (1 2/3) 300 300
Further cylinder dimensions on request; all dimensions in mm * Cylinder rectangular, dimension B: 180 and 210
24
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Speed selector for down movement of ram
Pipe AD42
View Z (only cylinder)
B
E
S
g2
P
Pipe AD38
A + stroke
C + stroke
T
G3/8
3
K
M
Z
Piston-Ø f7
Y
125.4
48.5
125.2
62.1OT
118.5
180
Rod-Ø
UT
Application point Application point
mechanical tdc mechanical bdc
1
3
3
1
All dimensions in mm
2
2
1
2
3
RFB
3
1
2
197 197
25
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Type code
-
HSE
DFaaaaaaa 213 120 04011025 V X YE /
700
S-
Cylinder code
N = VTHL norm S = special design
Max. cylinder stroke
Rod diameter
Piston diameter
External control oil drain
External control oil supply
Design code
Vario system
Nominal size
Electronic control
The ram control units HSE are delivered with an electronic control, the link between hydraulics and machine control. This control is adapted to the application. Please refer to the tech­nical data from the electronic control data sheet.
Control type
DF = differential operation HD = high / low pressure switching FL = surface switching
bdc reversing
M = mechanic E = electric
Symbol ram control valve
Ram control unit HSE
Material number
Electronic control Data sheet
HS2 9.1.1
HS3 9.1.2
26
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Hydraulic stroke control unit HSE NG 25 GT
Features
Highly dynamic punching drive for shortest cycle time
Smooth stroke operation via hydraulically damped cylinder ram
Stable tdc position without drift
Exact bdc reversing for process-safe stroke operation
Manually adjustable stroke positions; optionally electrical (HSP)
Simple functions with robust valve technique
Monitored processes with low control complexity
Options
Ram control unit NG 10 HSE/GT for lower force range
Ram control unit HSP for programmable stroke positions
Complete punching systems including power pack technique
Additional cylinder stroke lengths
Technical data
General
Operating force tdc > 800 N
Cylinder stroke standard 18 0 mm
Ambient temperature -5 to +50 °C
Mounting position mountable in any position
Hydraulic
System pressure, low pressure circuit
System pressure, high pressure circuit
Hydraulic oil temperature, operating range
Hydraulic oil temperature, performance range
Viscosity range 10 to 300 mm
Electric
Valve control Voith stroke control HS2
System of protection DIN40050
80 bar
260 bar
-10 to +70 °C
+10 to +60 °C
2
/s
(data sheet: 911)
IP65 with valve plug connected
Further specific performance data according to computation minutes.
Hydraulic stroke control unit HSE NG 25 GT
27
Page 28
Performance diagram
HSE Type Punching force
nominal
[kN]
HSE 65 650 92 119 200 145 200
HSE 80 800 112 143 220 16 0 230
HSE 10 0 1 000 141 189 250 180 250
HS E 120 1 200 178 207 270 200 290
HSE 140 1 40 0 193 251 290 210 320
HS E 170 1 700 229 311 320 230 390
HSE 200 2 000 285 361 350 255 470
Punching force partial load operations [kN]
Return force
[kN]
Ø Piston [mm]
Cylinder Punching cycle
Ø Rod [mm]
time at 25 mm stroke [ms]
28
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Hydraulic circuit
1.81.7
1.9.21.9.1
b
y
0
a
PHD
T1
T2
1.2
b
0
a
1.4
T3
T4
PND
1.1
OT
1.6
1.0
1.3
1.0
HSE main block
1.1
Stroke control valve
1.2
HD switch valve
1.3
Bypass valve
1.4
Check valve
1.6
Block cylinder
1.81.7
Accumulator
1.9.21.9.1
Tank damper
29
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Basic dimensional drawing
Force [kN]
65 415 305 195 35 230 394,8 145 200 f7 996 90 M12 290
80 430 290 150 35 260 434,8 160 220 f7 1 036 110 M16 320
100 480 320 160 40 290 494,8 180 250 f7 1 096 130 M16 370
120 518 362 206 50 310 534,8 200 270 f7 1 136 130 M16 390
140 545 375 205 55 350 564,8 210 290 f7 1 166 150 M20 430
170 551 381 211 55 360 594,8 230 320 f7 1 196 160 M20 460
200 605 405 205 55 390 634,8 255 350 f7 1 236 180 M20 510
Further cylinder dimensions on request; all dimensions in mm; tolerance indication according to dimensioned drawing
A [mm]B [mm]C [mm]D [mm]E [mm]F [mm]G [mm]H [mm]J [mm]K [mm]L [mm]M [mm]
30
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59 22
133
E
G1 1/2
A B C
D
8 x M27, 54 deep
15
F (OT-Position)
View X
max. Ø20
View Z
48.5 133.75
G1 1/2
472.3
72.54 ØG
ØH
-0
-0.074
15
3
7056
65
25 50
1 x G1/2
5574
J
Stroke 180
All dimensions in mm
166.5 170
ØK
ØM
View Z (without cylinder)View Z
G3/4
11
G1/4
Middle cylinder
4
L
26.5
102.5
26
G1 1/2
6
31
Page 32
Type code
HSE
HDaaaaaaa 263 120 04011025 V YE /
-700170
S R--
Fastening
R = backside with slot S = front side
Cylinder code
N = VTHL norm S = special design
Max. cylinder stroke
Rod diameter
Piston diameter
External control oil drain
Design code
Vario system
Electronic control
The ram control units HSE are delivered with an electronic control, the link between hydraulics and machine control. This control is adapted to the application. Please refer to the tech­nical data from the electronic control data sheet.
Nominal size
Control type
HD = high/low pressure switching
bdc reversing
E = electric
Punching force range [to]
Design
Ram control unit HSE
Material number
Electronic control Data sheet
HS2 9.1.1
HS3 9.1.2
32
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33
Page 34
This is a translated document Original language: German Legally binding language version of the document: German
10802-HSESCU-PDS-EN-221123, BDI, VT2564. All data and information without obligation. Subject to change.
Voith Group St. Poeltener Str. 43 89522 Heidenheim Germany
www.voith.com/hydraulics
Contact: Phone +49 7152 992 3 sales-rut@voith.com
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