Vogelzang International TR008 User Manual

THE DURANGO
HiGH
EfficiENcy WOODsTOvE
EPA Certified (3.6 grams/hr)
Model TR008 Owners Manual
(save this manual for future reference)
READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
DO NOT USE THIS STOVE IN A
TRAILER OR TENT — NO EXCEPTIONS!
This stove meets
Test Standards:
UL 1482-1996 U.S.
SAFETY INSTRUCTIONS
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE/BUILDING FIRE MAY RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
READ ALL INSTRUCTIONS CAREFULLY.
1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to combustibles (see Locating Stove). Do not place furniture or other objects within the clearance area.
2. Verify that the stove is properly installed before firing the stove for the first time. After reading these instructions, if you have any doubt about your ability to complete your installation properly, you must ob­tain the services of a professional licensed installer familiar with all aspects of safe and correct installation. DO NOT use temporary or makeshift compromises during installation.
3. DO NOT store wood, flammable liquids or other combustible materials too close to the unit. Refer to certification label on back of unit and minimum clearances under Locat­ing Stove in the following instructions.
4. Do not instal l th i s st o ve in a mobil e home, manufactured home, trailer or tent (NO EXCEPTIONS! per HUD Federal Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please notify the dealer or manufacturer immediately. DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS!.
6. Do not tamper with combustion air control beyond normal adjustment capacities.
7. Always connect this stove to a chimney and vent to the outside. Never vent to another room or inside a building. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV­ING ANOTHER APPLIANCE.
8. DO NOT CONNECT a wood burning stove to an aluminum Type B gas vent. This is not safe. Use approved masonry or a UL 103 HT Listed Residential Type and Build­ing Heating Appliance Chimney. Use a 6” diameter chimney, that is high enough to
continued on next page
Vogelzang International Corporation 400 West 17th Street Holland, Michigan 49423 www.vogelzang.com Phone: 1-616-396-1911 Fax: 1-616-396-1971
TR008 / 050207.2 DURANGO™ / Page 1
SAFETY INSTRUCTIONS continued…
give a good draft. (See specifics in Chimney Connections instructions).
9. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the fire department or a qualified inspector. Your insurance company should be able to recommend a qualified inspector.
10. Creosote or soot may build up in the chimney connector and chimney and cause a house/ building fire. Inspect the chimney connector and chimney twice monthly during the heat­ing season and clean if necessary. (See Service Hints, page 12).
11. In the event of a chimney fire, turn the air control to closed position, leave the building and CALL THE FIRE DEPARTMENT IM­MEDIATELY! Have a clearly understood plan on how to handle a chimney fire by contacting your local fire authority for information on proper procedures in the event of a chimney fire.
12. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
13. Do not operate stove while unde r the influence of drugs or alcohol.
14. For further information on using your stove safely, obtain a copy of the National Fire Protection Association (NFPA) publication, “Using Coal and Wood Stoves Safely” NFPA No. HS-10-1978. The address of the NFPA is Batterymarch Park, Quincy, MA 02269.
15. Dispose of ashes in a metal container with a tight fitting lid. Keep the closed container on a noncombustible floor or on the ground, well away from all combustible materials. Keep the ashes in the closed container until all cinders have thoroughly cooled. The ashes may be buried in the ground or picked up by a refuse collector.
16. The paint used on your stove may give off smoke and/or odor during the first fires. This may occur during the first 12 to 15 fires until the paint has cured. After the paint has cured this will end and not reoccur. Persons with lung conditions or owners of susceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed to clear smoke and odor. If the stove is overfired, paint discoloration will occur.
17. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing your stove, use care in handling. Cure the paint according to in­structions. Clean with soap and warm water when stove is NOT hot. Do not use any acids or scouring soap, as these solvents wear and dull the finish.
18. The walls of the firebox may become slightly distorted after a period of use. A slight distor­tion will not affect the operation of the stove.
19. While stove is in operation, all persons, especially young children should be alerted to the hazards from high surface temperatures. Keep away from a hot stove to avoid burns or clothing ignition.
20. If small children will be in the same room as the stove during operation, provide a sturdy barrier to keep them at a save distance from the stove. NEVER LEAVE SMALL CHILDREN UNSUPERVISED when they are in the same room as the stove.
21. Keep stove area clear and free from all combustible materials, gasoline, and other flammable vapors and liquids.
22. To prevent burns always wear protective clo thing, leather hearth gloves and eye protection, while tending the fire.
23. While in operation, keep the feed door closed and secured at all times except while tending the fire.
24. Do not overfire the stove. Overfiring will occur if the feed door is left open during operation. Such actions can result in very dangerous operating conditions.
25. NO NOT ELEVATE FIRE! Build fire directly on the bottom of the firebox. This stove has not been tested with the use of grates, andirons, or other means of elevating fire and should not be used.
26. All power cords and electrical appliances and/or assemblies must be kept outside of the clearance dimensions shown in this manual for combustible materials.
NOTE: A LICENSED PROFESSIONAL HEAT­ING AND COOLING CONTRACTOR SHOULD BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE.
Page 2 / DURANGO™ TR008 / 050207.2
ASSEMBLY INSTRUCTIONS
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages.
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
tools
• Pencil
• 6 foot Folding Rule or Tape Measure
• Tin Snips
• Drill: Hand or Electric
• 1/8” dia. Drill Bit (for sheet metal screws)
• Screwdrivers (blade and Phillips type)
• 14mm Nut Driver or Ratchet with 14mm Socket
• Safety Glasses
• Gloves
materials
(NOTE: The following items are NOT included with your stove)
Flooring Protection: 29” x 48” as specified (see page 4)
Chimney Connection Pipe: 6” black steel (24 ga. min.) straight
stove pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
Listed Type HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
CAUTION: STOVE IS HEAVY. MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE.
studs. The smaller cutout must align with the air intake in the bottom front of stove. NOTE:
The stove MUST NOT be operated without the bottom heat shield in place.
Fig. 1 – LEG ASSEMBLY
Bottom Heat Shield and Leg assembly
6. Align each leg with the mounting stud and slide into place. Replace the leg mounting hardware (hex nut, fig. 1) after installing the leg. After all four legs have been installed, tighten all mounting hardware.
7. Return the stove to the upright position.
NOTE: Reference numbers correlate to exploded view and
parts list shown on pages 16 & 17.
1. Uncrate the stove and remove cardboard pack­ing and protective poly bag. Remove bottom heat shield (#16) from carton. (Save cardboard for further assembly.)
2. Remove parts from inside stove. Parts include: Blower Assembly (#29), Legs (#5) and Hard­ware Pack (#26-28) located inside firebox.
NOTE: Stove body is HEAVY. Make sure
you have adequate help to lift stove body and use proper lifting techniques. Stove may be lightened during installation by removing fire brick. Replace firebrick before using. There are five different sizes of brick. Note the location of each while removing or refer to figure 6 for proper location inside firebox.
3. Place flattened carton on floor to protect stove finish and lay stove onto it’s side.
4. Remove the hex nuts (#28) from the leg mount­ing studs on the four corners of the bottom of the stove.
5. Position the bottom heat shield, figure 1, align­ing the corner holes with the four leg mounting
Fig. 2 – TOP VIEW
Back Heat Shield and Deflector Assembly
8. Attach the back heat shield assembly (#2) to the rear of the stove. The closed end is positioned to the bottom of the stove with the open end up, fig. 2. Secure the back heat shield with four Phillips head machine screws using the threaded holes located in the rear side corners of the stove.
9. Attach the heat shield deflector (#17) to the top of the back heat shield assembly with three Phillips head machine screws. The angled lip of the deflector should face toward the front of the stove.
Continued on next page
TR008 / 050207.2 DURANGO™ / Page 3
FLOOR
PROTECTOR
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 2” BEYOND EACH SIDE
NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211
BACKWALL
SIDEWALL
30"
4 8"
18"min.
6"min.17"
22"
min.
11"min.
TOP VIEW
29"
ASSEMBLY INSTRUCTIONS continued…
10. Attach blower assembly to rear of the back heat shield with four Phillips head machine screws from the hardware pack. Make sure to position the ceramic gasket between the back heat shield and the blower assembly.
11. After properly locating floor protector (fig 3) to accommodate minimum stove clearances, place stove in position on floor protector.
12. Route the power cord away from stove. Do not allow the power cord to touch any hot surfaces. Keep power cord at least 12” from stove sur­faces.
13. Check to make sure that the bottom fire bricks (#13) and ceramic fiber boards (parts #18 & #19) above the air tube assembly (#6) have not shifted during shipping or assembly.
14. Once stove is positioned, plug power cord into a grounded 120v outlet.
LOCATING STOVE
1. The stove must be placed on solid concrete, solid masonry, or when installed on a com­bustible floor, on a listed floor protector, such as Hy-C or Imperial Model UL 3648BK or equivalent with 0.8 R-factor. (NOTE: to calcu­late R-value of alternative materials see page
20). The floor protector must extend at least 18” beyond the front of the access door, 6” to the sides, and must extend under and 2 inches
beyond either side of the stove pipe if it is elbowed towards a wall. (See figures 3 & 5 and consult local building codes and fire protec­tion ordinances). A grouted ceramic floor tile installed per local building code is considered a durable equivalent.
CAUTION: (FIre HAzArd) CArpeTINg ANd OTHer COmbUsTIble mATerIAl sHAll NOT COver THe FlOOr prOTeCTOr. THese mATerIAls mUsT remAI N OUTsIde OF COmbUsTIble CleArANCes, see FIg. 3 – 5.
2. The stove must have its own flue. Do not connect this unit to a chimney flue serving other appliances.
3. After observing the clearances to combus­tible materials (figures 3–5), locate your floor protector accordingly (figure 1) and care­fully place the stove in your selected location. Install stove pipe, elbows, and thimble as required, utilizing either a recently cleaned and inspected 6” masonry chimney or a 6” i.d. listed type HT chimney.
4. Us e 6” ro un d bla ck s tove p ip e, n o t galvanized stove pipe. Secure each pipe section with three (3) sheet metal screws in each stove pipe and/or elbow joint to firmly hold the pipe sections together. Do not connect this
stove to any air Distribution or Duct system.
Continued on next page
Fig. 3 – TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces
Page 4 / DURANGO™ TR008 / 050207.3
LOCATING STOVE continued…
13"
13"
CORNER CLEARANCES
6. DO NOT INSTAL L THIS STOVE IN
7. The clearance s provided are minimum
Fig. 4 – Top View
Minimum Corner Clearances
from Combustible Surfaces
5. Re ch ec k cl e ar an ce s fr om t he s to v e, connector stove pipe, and corner clearances using the illustrations in figures 3–5 and your local building codes or fire protection ordinances.
NOTE: Drywall faced with brick or stone must
be considered a combustible surface.
8. This s t ove me ets U.S. Tes t Standa r d:
9. Always locate stove to provide a source of fresh
A M O B I L E H O M E , M A N U F A C ­TURED HOME, TRAILER OR TENT – NO EXCEPTIONS! (HUD Federal
Standard: 24 CFR Ch.xx)
dimensions determined by OMNI-Test Labo­ratories, Inc., the manufacturer’s testing laboratory. Installation of this stove must comply with the latest edition of NFPA 211 for reduced clearances and/or your local build­ing code rulings. Use whichever minimum dimensions are LARGEST.
CAUTION: FAI L U R E TO FO L L OW THESE M I N I M U M C L E A R A N C E R E Q U I R E ­ME NT S MAY RE S U LT IN AN U NS AF E INSTALLATION AND COULD CAUSE A FIRE.
UL 1482-1996.
air into the room where the unit is installed. Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions.
Fig. 5a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
TR008 / 050207.2 DURANGO™ / Page 5
CAUTION: KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FORM THE STOVE AND OUTSIDE MINIMUM CLEARANCES.
Fig. 5b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces
LOCATING STOVE
FIREBRICK ASSEMBLY
CAUTION: REPLACE FIREBRICKS BEFORE FIRING WOODSTOVE. POSITION FIREBRICKS SO NO GAPS REMAIN BETWEEN BRICKS.
Firebrick protects the stove body, extends the life of your stove and radiates heat more evenly. Check to see that all firebricks are in their correct positions and have not become misaligned dur­ing shipping or assembly. If removed for ease of locating stove, firebrick must be replaced before firing. There are four different full-sized bricks (A, K, F, D) and three (E, G, H) with notches. See diagram, fig. 6, for proper positioning.
CAUTION: NEVER OPERATE STOVE WITH MISSING OR CRACKED FIRE BRICKS!
Fig.6 Firebrick
Installation
CONNECTOR PIPE INSTALLATION
1. The tapered end of the connector stovepipe fits
into the stove flue collar.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of
horizontal run.
3. You must have at least 18 inches of clearance
between any horizontal piping and the ceil-
ing.
4. The pipe cannot extend into the chimney flue
(figure 7).
5. Secure pipe/elbow sections with three (3) sheet
metal screws at each joint to make the piping
rigid.
6. It is recommended that no more than two (2) 90
degree bends be used in the stovepipe installa-
tion. The use of more than two 90 degree bends
may decrease the amount of draw and possibly
CORRECT WRONG WRONG
cause smoke spillage. Where possible, use only corrugated (nonadjustable) elbows. These pro­vide a better seal.
7. The connector pipe must not pass through an attic or roof space, closet, or any concealed space, or floor, ceiling, wall or combustible construction. (See Chimney Connector Sys­tems & Clearances, page 19). A UL 103 HT Listed chimney must be used from the first penetration of ceiling or wall to the chimney cap. Never use single wall connector pipe as
a chimney - a house fire could result.
NOTE: CONNECTOR PIPE IS NOT INCLUDED. TO PURCHASE, VISIT YOUR LOCAL HARD­WARE, HOME OR BUILDING CENTER. SEE “LOCATING STOVE” PAGE 4 FOR ADDITIONAL SPECIFICATIONS.
Fig.7 – Stovepipe/Flue Connections
Page 6 / DURANGO™ TR008 / 050207.2
CHIMNEY CONNECTIONS
CHIMNEY FLUE
5/8" TILE CHIMNEY LINER
MASONRY CHIMNEY
THIMBLE
COLLAR 6˝ ROUND 24 ga. BLACK CONNECTOR STOVEPIPE
8˝ MIN.
LINER
BELOW
ENTRY
HOLE
The stove must be connected to either a ma­sonry or manufactured metal chimney built and tested to the specifications listed on the previous pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and flue
gases which are the result of fuel combustion.
2). The chimney provides “draft” which allows
oxygen to be continuously introduced into the
tor stove pipe and fittings you will need to con­nect directly to a masonry chimney are shown in figure 8.
If the connector stove pipe must go through a combustible wall before entering the masonry chimney, consult a qualified mason or chimney dealer. The installation must conform to local building and fire codes and latest edition of NFPA
appliance, so that proper combustion is possible. This stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh air into the room where the stove is located. Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions, fire or death.
Your stove itself does not create draft. Draft is provided by the chimney. To achieve proper draft your chimney must meet the three minimum height requirements detailed in figures 9–11. A minimum of 0.05 w.c. (measured in water column) is required for proper drafting to prevent back puffing, smoke spillage, and to maximize performance. (Gauges to measure draft are readily available at stove stores and are economical to rent or purchase.)
211.
chimney, close it tightly.
Fig. 8 - Masonry Chimney Connection
If there is a cleanout opening in the base of the
Factors such as wind, barometric pressure, trees, terrain and chimney temperature can have an adverse effect on the draft. The manufacturer cannot be held responsible for external factors leading to less than optimal drafting.
Should you have a problem with inadequate draft, you should contact a licensed heating and cooling contractor for assistance in solving the problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stove
requires a 6” diameter flue.
2. Never connect this unit to a chimney serv-
ing another appliance.
3. The chimney must meet all minimum
height requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority for approved methods of installation and any necessary permits and/or inspections.
MASONRY CHIMNEY
Before using an existing masonry chimney, clean the chimney, inspect the flue liner and make any repairs needed to be sure it is safe to use. Make repairs before attaching the stove. The connec-
TR008 / 050207.2 DURANGO™ / Page 7
Fig. 9 - Chimney Construction Through Attic Space
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