Vogelzang International Sentry Coal VG810CL Owner's Manual

SENTRY COAL

Model VG810CL Owners Manual

(Save These Instructions)

Le manuel de langue français est disponible à www.vogelzang.com

French language manual is available at www.vogelzang.com

STOVE

™

Report No. J99014323-231

READ ALL INSTRUCTIONS CAREFULLY

BEFORE INSTALLING OR OPERATING

THIS STOVE. FAILURE TO FOLLOW INSTRUC-

TIONS MAY RESULT IN PROPERTY DAMAGE,

BODILY INJURY, OR EVEN DEATH.

REFER TO MARKINGS ON STOVE LABELS FOR

ADDITIONAL INFORMATION.

SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY
RESULT. FOR YOUR SAFETY, CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS
ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.

US: UL 1482-2011 & CDN: ULC-S627-00

NOTE: IT IS RECOMMENDED INSTALLATION

BE COMPLETED BY A QUALIFIED HEATING

DO NOT INSTALL IN A MOBILE HOME.

This stove meets test standards:

EQUIPMENT INSTALLER!

Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]

VGZ-011 / 20120105.0 VG810CL SENTRY COAL™ / Page 1

SAFETY INSTRUCTIONS

Read All Instructions carefully.

1. The installation of this stove must comply with your
local building code rulings. Please observe the clear­ances to combustibles (see reference figures 3–5). Do
not place fuel, furniture or any other objects within the
clearance area.

2. Verify that the stove is properly installed be­fore firing the stove for the first time. After read­ing these instructions, if you have any doubt
about your ability to complete your installation
properly, you must obtain the services of a
professional licensed installer familiar with all
aspects of safe and correct installation. DO NOT
use temporary or makeshift compromises
during installation. There must be NO DEVIATION OR
ALTERATION OF ANY KIND from the very specific
instructions spelled out in this instruction manual as
it pertains to the installation of this woodstove. NO
EXCEPTIONS!

3. DO NOT store coal, kindling, flammable liquids or
other combustible materials in the vicinity of the ap­pliance. Refer to certification label on back of unit and
reference figures 3–5 in this manual.

4. DO NOT INSTALL THIS STOVE IN A MOBILE HOME,

MANUFACTURED HOME, TRAILER OR TENT
NO EXCEPTIONS! (HUD Federal Standard: 24
CFR Ch.XX).

5. DO NOT ELEVATE THIS STOVE BY ANY MEANS.
(i.e. bricks under legs, cement blocks) Stove legs must
set directly upon the solid-surface non-combustible
floor as specified in this stove instruction manual.

6. DO NOT MODIFY THIS STOVE IN ANY WAY!
Stove must be installed with legs and bottom heat
shield provided, attached as shown in the instruc­tions. DO NOT OPERATE WITHOUT BOTTOM HEAT
SHIELD – NO EXCEPTIONS. Heat Shield must be
assembled and installed as shown in Assembly In­structions. Assemble only with original parts as sup­plied and shown in this manual.

7. DO NOT OPERATE A STOVE THAT IS MISSING
ANY PARTS! If any parts are missing or defective,
please notify the dealer or manufacturer immediately.
Replace missing, broken or worn parts with factory
original or equivalent parts only.

8. Do not tamper with combustion air control
beyond normal adjustment capacities.

9. Always connect this stove to a chimney and vent to the
outside. Never vent to another room or inside a build­ing. DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

10. DO NOT CONNECT A COAL BURNING STOVE
TO AN ALUMINUM TYPE B GAS VENT. This is

not safe. Use approved masonry or an Underwriters
Laboratories Listed UL 103 HT (USA) / ULC-S629
(CDN) Listed Residential Type and Building Heating
Appliance Chimney. Use a 6˝/152mm diameter chim­ney, that is high enough to give a good draft. (See
specifics in Chimney Connections instructions).

11. Be sure that your chimney is safely constructed and
in good repair. Have the chimney inspected by the fire
department or a qualified inspector. Your insurance
company should be able to recommend a qualified
inspector. Chimney connector pipe must be in good
condition. Replace if necessary before using stove.

12. Creosote, soot or fly ash may build up in the chimney
connector and chimney and cause a house/building
fire. Inspect the chimney connector and chimney
twice monthly during the heating season and clean if
necessary. (see Service Hints section in this manual).

13. In the event of a chimney fire, turn the air con­trol and flue damper to closed position, leave the
building and CALL THE FIRE DEPARTMENT
IMMEDIATELY! Have a clearly understood plan
on how to handle a chimney fire by contact­ing your local fire authority for information on
proper procedures in the event of a chimney fire.
After the fire is out, the chimney must be cleaned
and inspected for any stress or cracks before starting
another fire. Check the condition of any combustibles
surrounding the chimney.

14. DISPOSAL OF ASHES Ashes should be placed in
a steel container with a tight fitting lid and moved
outdoors immediately. The closed container of ashes
should be placed on a noncombustible floor or on
the ground, well away from all combustible materials,
pending final disposal. If the ashes are disposed of
by burial in soil or otherwise locally dispersed, they
should be retained in the closed container until all
cinders have completely cooled. Other waste shall
not be placed in this container.

15. To prevent injury, do not allow anyone to use this
stove who is unfamiliar with the correct operation of
the stove.

16. Do not operate stove while under the influence of
drugs or alcohol.

17. The special paints used on your stove may
give off some smoke and an odor while
they are curing during the first 12 to 15 fires. Addi­tional smoke and odor may be emitted from the light
oils used in construction of the fire box. This should
disappear after a short period of time and not occur
again. Persons with lung conditions or owners of
susceptible domestic pets (such as birds) should take
prudent precautions. Open windows and doors as

Page 2 / VG810CL SENTRY COAL™ VGZ-011 / 20120105.0

SAFETY INSTRUCTIONS continued…

needed to clear smoke and/or odor. Paint discoloration
will occur if the stove is over fired.

18. This stove has a painted surface which
is durable but it will not stand rough handling or abuse.
When installing your stove, use care in handling.

19. Clean exterior with soap and warm water when stove
is not hot. Do not use any acids or scouring soap, as
these solvents wear and dull the finish.

20. CLEAN STOVE FREQUENTLY as soot, creosote and
ash may accumulate.

21. ALERT ALL PERSONS TO THE HAZARDS OF HIGH
SURFACE TEMPERATURES while stove is in opera­tion – especially young children. Keep away from a
hot stove to avoid burns or clothing ignition.

22. NEVER LEAVE SMALL CHILDREN UNSUPER-

VISED WHEN THEY ARE IN THE SAME ROOM
AS THE STOVE. If small children will be in the

same room as the stove during operation, provide
a sturdy barrier to keep them at a safe distance
from the stove.

23. The walls of the firebox may become slightly distorted
after a period of use. A slight distortion will not affect
the operation of the stove.

24. Keep stove area clear and free from all
combustible materials, gasoline, engine oil, naphtha
and other flammable vapors and liquids.

25. WHILE TENDING THE FIRE ALWAYS WEAR PRO-
TECTIVE CLOTHING, fire retardant hearth gloves
and eye protection, to prevent burns.

26. Never operate this stove without the ash cleanout door
open or ash drawer removed. Such actions can result
in very dangerous operating conditions.

27. DO NOT OVER FIRE THE STOVE. Over firing
will occur if combustion air is uncontrolled as when
ash cleanout door or feed door is left open during
operation. Such actions can result in very dangerous
operating conditions. While in operation, keep the ash
cleanout drawer in place and the ash door and feed
door closed and secured at all times except while
tending the fire

28. Do not load the fuel to a height or in such man­ner that it would be hazardous when opening
the door.

29. NEVER LEAVE THE STOVE UNATTENDED
when the door is open. Always close the door after
ignition.

30. DO NOT CONNECT TO OR USE IN CONJUNC-

TION WITH ANY AIR DISTRIBUTION DUCTWORK
UNLESS SPECIFICALLY APPROVED FOR SUCH
INSTALLATIONS.

31. A COAL-BURNING STOVE MUST NEVER BE IN-

STALLED IN A HALLWAY OR NEAR A STAIRCASE,

as it may block egress in the event of a fire.

32. DO NOT INSTALL IN A SLEEPING ROOM.

DO NOT INSTALL IN AN ALCOVE OR INSIDE A

FIREPLACE.

33. Install at least one smoke detector on each floor of
your home. Detectors should be located away from
the heating appliance to avoid false alarms. Detec­tors should be located close to sleeping areas. Follow
the smoke detectors manufacturer’s placement and
installation instructions. Maintain smoke detector per
manufacturer’s instructions.

34. CARBON MONOXIDE (CO) HAZARD. A buildup of
CO fumes is toxic and can be fatal. Carbon Monoxide
is a colorless, odorless gas produced during combus­tion of wood, coal, oil, gas and by other fuel burning
appliances. It is important to have a proper draft and
adequate replacement air ventilation so fumes are
drawn out the chimney. Installed as instructed this
stove is designed to be as safe as possible yet it is
recommended to install a CO detector. Follow the
manufacturer’s recommendations for proper instal­lation and use. It is recommended to be placed at
table-top level (not near the ceiling) to avoid false
alarms. Realize that devices other than a stove (i.e.
motor exhaust) can trigger CO alarms.

If alarm sounds:

• Recognizethesymptomsof COpoisoning(head­aches, nausea & drowziness).

 • Increaseventilation(openwindows&doors).
 • Makesurestovedoorsand/orlidsareclosedand

secured.

 • Checkstoveforsmoking or pufng (open airow

controls).

 • Checkchimney&connectorpipeforleaks,blockage

or down-draft conditions.

 • CheckCOdeviceforfalsealarm.

35. Keep power cords, electrical appliances
and/or assemblies outside of the clearance area
shown in this manual for combustible materials.

36. Consult your municipal building department or fire
officials about restrictions, permits and installation
requirements for your area.

37. For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication, “Using Coal
and Wood Stoves Safely” NFPA No. HS-10-1978. The
address of the NFPA is Batterymarch Park, Quincy,
MA 02269.

VGZ-011 / 20120105.0 VG810CL SENTRY COAL™ / Page 3

TABLE OF CONTENTS

SAFETY PRECAUTIONS ............................................................................... 2 – 3

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION ............................ 5

ASSEMBLY INSTRUCTIONS .............................................................................. 5

LOCATING THE STOVE ...................................................................................... 6

Floor Protector, Minimum Clearances ................................................ 6–7

Draft Pipe Damper ................................................................................. 7–8

CONNECTOR PIPE INSTALLATION ................................................................... 8

CHIMNEY CONNECTIONS ........................................................................... 9–12

CHIMNEY CONNECTION SYSTEMS & CLEARANCES (NFPA 211) .............. 12

OPERATING INSTRUCTIONS

House Fire Hazards, Operating Precautions, Warnings ...................... 13

Coal Types/Sizes ..................................................................................... 13

Starting a Fire ......................................................................................... 13

Adding Fuel ............................................................................................ 13

Thermostat ............................................................................................... 14

SERVICE HINTS

Creosote Formation, Prevention, Need for Removal .......................... 15

Chimney Draft ......................................................................................... 16

Door Gasket Replacement ..................................................................... 16

PARTS – SENTRY COAL™ STOVE ............................................................. 17–18

OPTIONAL F-1 BLOWER WIRING DIAGRAM .................................................. 19

FLOOR PROTECTOR CALCULATIONS ........................................................... 20

NOTE: A PROFESSIONAL, LICENSED HEAT­ING AND COOLING CONTRACTOR MUST
BE CONSULTED IF YOU HAVE QUESTIONS
REGARDING THE INSTALLATION OF THIS
SOLID FUEL BURNING APPLIANCE.

Page 4 / VG810CL SENTRY COAL™ VGZ-011 / 20120105.0

ASSEMBLY INSTRUCTIONS

Upper Heat Shield

Lower Heat Shield

Leg
Assembly

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION

tools

Pencil

6 ft / 2m Folding Rule or Tape Measure

Tin Snips

Drill: Hand or Electric

1/8˝/3mm dia. Drill Bit (sheet metal screws)

1/4˝/6mm dia. Drill Bit (damper installation)

Screwdriver (blade & Phillips types)

6mm Nut Driver or Ratchet with 6mm Socket

Safety Glasses

Gloves

1. Uncrate the stove and remove cardboard packing
and protective poly bag. (Save cardboard for further
assembly.)

2. Remove legs, heat shield, damper, and hardware
pack from inside firebox.

3. Place flattened carton behind stove and carefully
turn stove onto its back.

4. Place both legs upside down and attach the heat
shield assembly (from step 4) between the legs.
Align the holes in the heat shield assembly with
those in the mounting flange of the leg assemblies
and secure with four (4) self-tapping screws.

5. Attach leg/heat shield assembly to the base of the
stove using eight (8) self-tapping screws (fig. 1).

6. Carefully lift stove to upright position.

7. Locate the door knob and machine screw in the
hardware pack. Open the cabinet door by reaching
under the cabinet frame and pulling the door open.

8. Install the door knob onto the outside of the door.
Install the machine screw through the latch bracket,
door, and into the knob. Tighten securely (fig. 2).

materials

(NOTE: The following items are NOT included with your stove)

Connector Pipe: 6˝/152mm black steel (24 ga. min.) straight stove

pipe or elbow (as required)

1/2” Sheet Metal Screws
Chimney: Existing 6˝/152mm Lined Masonry Chimney or

6˝/152mm Inside Dia. listed Type HT chimney.

Flooring Protection: 43˝/109.2cm x 60˝/152.4cm as specified

(see page 6)

Furnace Cement (manufacturer recommends Rutland Code 78

or equivalent)

Fig. 1 Leg & Heat Shield Assembly

WARNING: METAL HEAT SHIELD PANELS
FASTENEDBETWEEN LEGS ACT AS HEAT
DEFLECTORS. THESE PANELS MUST BE IN
PLACE FOR SAFE OPERATION.

VGZ-011 / 20120105.0 VG810CL SENTRY COAL™ / Page 5

Fig. 2 Cabinet Door Knob Assembly

LOCATING STOVE

FLOOR PROTECTOR

NOTE: DASHED LINES SHOW
STRAIGHT OUT CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR
REQUIRED BENEATH AND EXTENDING
8˝/203MM ON EITHER SIDE OF
CONNECTOR PIPE

COMBUSTIBLE WALL CONSTRUCTION IN ACCORDANCE WITH NFPA 211

BACKWALL

SIDEWALL

16"/

40.6cm

19"/

48.3cm

43"/

109.2cm

8"/20.3cm

8"/

20.3cm
18"/

45.7cm

32"/

81.3cm

14"/

35.6cm

60"/152.4cm

18"/

45.7cm

28"/

71.2cm

TOP VIEW

1. The stove must be placed on solid concrete, solid
masonry, or when installed on a combustible floor,
a solid-surface, non-combustible floor protec­tion must be placed beneath the unit and extend
8˝/203mm beyond the sides , 16˝/406mm to back­side, and 18˝/457mm beyond the front of the fueling
and ash removal doors. The floor area beneath
stove and extending 8˝/203mm beyond each side
of the flue elbow and chimney connector must
be covered with a solid-surface non-combustible
insulated floor protector. All manufactured floor pro­tection must be listed to UL 1618 Type 2 and have
an R-value of 2.7, or equivalent. Floor protection
must have a minimum thickness of 1”/254mm.
Minumum floor protector dimensions must be 43”
x 60˝/109.2cm x 152.4cm. (NOTE: To calculate
R-values of equivalent alternative materials, see
page 20). Please reference figures 3–5 and consult
and follow local building codes and fire protection
ordinances.

2. The stove must have its own flue. DO NOT CON-

NECT THIS UNIT TO A CHIMNEY FLUE SERVING
OTHER APPLIANCES.

3. After observing the clearances to combus­tible materials (figures 3–5), locate your floor
protector accordingly (figure 3) and careful­ly place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned and
inspected 6˝/152mm masonry chimney or a
6˝/152mm i.d. listed chimney.

4. Use 6˝/152mm diameter minimum 24 MSG Black
or 26 MSG Blue round stove pipe. DO NOT USE
GALVANIZED stove pipe. Secure pipe sections with
three (3) sheet metal screws in each stove pipe

and/or elbow joint to firmly hold the pipe sections
together. DO NOT CONNECT THIS STOVE TO

ANY AIR DISTRIBUTION OR DUCT SYSTEM.

5. Recheck clearances from the stove,
connector stove pipe, and corner clearanc­es using the illustrations in figures 3–5 and
your local building codes or fire protection
ordinances.

NOTE: ANY WALL CONTAINING COMBUSTIBLE
MATERIALS SUCH AS WOODEN STUDS OR
DRYWALL FACED WITH BRICK OR STONE
MUST BE CONSIDERED A COMBUSTIBLE
SURFACE.

6. DO NOT INSTALL THIS STOVE IN A MO­BILE HOME, TENT OR TRAILER. N O

EXCEPTIONS!

7. The clearances provided are minimum
dimensions set by UL standard 1482-2011 & ULC
S627-00, tested and applied by Warnock-Hersey Test
Laboratories, Inc. the manufacturer’s testing agency.
Installation of this stove must comply with the latest
edition of NFPA 211 and/or your local building code
rulings. Use whichever minimum dimensions are
LARGEST.

Clearances listed and shown MUST be adhered to

for safe operation of this appliance. CLEARANCES

MAY NOT BE REDUCED BY ANY MEANS IN USA
OR CANADA.

8. This stove meets Test Standards: UL 1482-2011 &
Canadian Standard: ULC S627-00.

Failure to follow these minimum clearance

requirements may result in an unsafe installa­tion and could cause a fire.

Continued on next page

Fig. 3 – Minimum Clearance Dimensions from Combustible Surfaces for USA & CANADA

Page 6 / VG810CL SENTRY COAL™ VGZ-011 / 20120105.0

LOCATING STOVE continued…

FLOOR PROTECTOR FLOOR PROTECTOR

BACKWALL

SIDEWALL

14"/

35.6cm

23"/

58.4cm

18"/

45.7cm

18"/

45.7cm

16"/

40.6cm

28"/71.2cm

18"/

45.7cm

18"/

45.7cm

CORNER

CLEARANCES

18"/

45.7cm

6"/15cm

CAUTION: KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS AWAY FROM THE
STOVE.

Fig. 4a – Front View

Minimum Clearance Dimensions

from Combustible Surfaces

NOTE: BEFORE FIRING STOVE SLIDE FIRE­BRICKS TOWARDS THE REAR SO NO GAPS
REMAIN BETWEEN BRICKS.

Fig. 4b – Side View

Minimum Clearance Dimensions

from Combustible Surfaces

DRAFT DAMPER

A Draft Damper included with the stove must be
installed in the first straight section of pipe exiting the
stove before the stove pipe is connected and the wood
stove is used.

1. Drill two 1/4˝/6mm holes centered on either side of

the pipe section 6˝/15cm from the top end of the

pipe (figure. 6).

VGZ-011 / 20120105.0 VG810CL SENTRY COAL™ / Page 7

Fig. 5 – Top View

Minimum Corner Clearances

from Combustible Surfaces

DRAFT DAMPER

(must be installed

before use — NO

EXCEPTIONS)

Fig. 6 – Draft Damper Installation

Continued on next page