Vogelzang International MOUNTAINEER VG650ELG Owner's Manual

MOUNTAINEER
Model VG650ELG
WOODSTOVE
Owners Manual
(save this manual for future reference)
READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
DO NOT USE THIS STOVE IN A
TRAILER OR TENT —
This stove meets
U.S. Test Standard:
NO EXCEPTIONS
UL 1482-1996
SAFETY INSTRUCTIONS
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
READ ALL INSTRUCTIONS CAREFULLY.
1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to combustibles (see reference figures 1–3). Do not place furni­ture or other objects within the clearance area.
2. Verify that the stove is properly installed before firing the stove for the first time. Af­ter reading these instructions, if you have any doubt about your ability to complete your installation properly, you must obtain the services of a professional licensed in­staller familiar with all aspects of safe and correct installation. DO NOT use temporary or makeshift compromises during installation.
3. DO NOT store wood, flammable liquids or other combustible materials too close to the unit. Refer to certification label on back of unit and reference figures 1 – 3 in this manual.
4. Do not install this stove in a mobile home,
manufactured home, trailer or tent NO EXCEPTIONS!
24 CFR Ch.XX).
5. If any parts are missing or defective, please notify the dealer or manufacturer immediately. DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS!.
6. Do not tamper with combustion air control beyond normal adjustment capacities.
7. Always connect this stove to a chimney and vent to the outside. Never vent to another room or inside a building. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV­ING ANOTHER APPLIANCE.
8. DO NOT CONNECT a wood burning stove to an aluminum Type B gas vent. This is not safe. Use approved masonry or a UL 103 HT Listed Residential Type and Building Heat­ing Appliance Chimney. Use a 6” diameter chimney or larger, that is high enough to give a good draft. (See specifics in installation in­structions).
(HUD Federal Standard:
continued on next page
!
VGZ-025 / 100105.0 VG650ELG MOUNTAINEER™ / Page 1
Vogelzang International Corporation 400 West 17th Street Holland, Michigan 49423 www.vogelzang.com Phone: 1-616-396-1911 Fax: 1-616-396-1971 Toll Free: 1-800-222-6950
SAFETY INSTRUCTIONS continued…
9. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the fire department or a qualified inspector. Your insurance company should be able to rec­ommend a qualified inspector.
10. Creosote or soot may build up in the chimney connector and chimney and cause a house/ building fire. Inspect the chimney connector and chimney twice monthly during the heat­ing season and clean if necessary. (See Chim­ney Maintenance, page 12).
11. In the event of a chimney fire, turn the air con­trol to closed position, leave the building and
CALL THE FIRE DEPARTMENT IMME­DIATELY! Have a clearly understood plan on
how to handle a chimney fire by contacting your local fire authority for information on proper procedures in the event of a chimney fire.
12. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
13. Do not operate stove while under the influence of drugs or alcohol.
14. Ashes should not be allowed to accumulate above sides of ash drawer. Dispose of ashes in a metal container with a tight fitting lid. Keep the closed container on a noncombustible floor or on the ground, well away from all combus­tible materials. Keep the ashes in the closed container until all cinders have thoroughly cooled. The ashes may be buried in the ground or picked up by a refuse collector.
15. The special paints used on your stove may give off some smoke and an odor while they are curing during the first 12 to 15 fires. Additional smoke and odor may be emitted from the light oils used in construction of the fire box. This should disappear after a short period of time and not occur again. Persons with lung conditions or owners of susceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed to clear smoke and/or odor. Paint discoloration will occur if the stove is overfired.
16. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing your stove, use care in handling. Clean with soap and warm water when stove is NOT hot. Do not use any acids
or scouring soap, as these solvents wear and dull the finish.
17. While stove is in operation, all persons, especially young children should be alerted to the hazards from high surface temperatures. Keep away from a hot stove to avoid burns or clothing ignition.
18. The walls of the firebox may become slightly distorted after a period of use. A slight distor­tion will not affect the operation of the stove.
19. If small children will be in the same room as the stove during operation, provide a sturdy barrier to keep them at a save distance from the stove. NEVER LEAVE SMALL CHILDREN UNSUPERVISED when they are in the same room as the stove.
20. Keep stove area clear and free from all combustible materials, gasoline, and other flammable vapors and liquids.
21. To prevent burns always wear protective clothing, leather hearth gloves and eye protection, while tending the fire.
22. While in operation, keep the feed door closed and secured at all times except while tending the fire.
23. Do not overfire the stove. Overfiring will occur if the feed door or ash clean-out cover are left open during operation. Such actions can result in very dangerous operating conditions.
24. DO NOT ELEVATE FIRE! Build fire directly on the bottom of the firebox. This stove has not been tested with the use of grates, andirons, or other means of elevating fire and should not be used.
25. All power cords and electrical appliances and/or assemblies must be kept outside of the clearance dimensions shown in this manual for combustible materials.
26. For further information on using your stove safely, obtain a copy of the National Fire Protection Association (NFPA) publication, “Using Coal and Wood Stoves Safely” NFPA No. HS-10-1978. The address of the NFPA is Batterymarch Park, Quincy, MA 02269.
NOTE: A PROFESSIONAL, LICENSED HEATING AND COOLING CONTRACTOR MUST BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE.
Page 2 / VG650ELG MOUNTAINEER™ VGZ-025 / 100105.0
ASSEMBLY INSTRUCTIONS
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages.
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
TOOLS
• Pencil
•6 foot Folding Rule or Tape Measure
•Tin Snips
• Drill: Hand or Electric
• 1/8” dia. Drill Bit (for sheet metal screws)
• Screwdrivers (blade and Phillips type)
• 14mm Nut Driver or Ratchet with 14mm Socket
• Safety Glasses
• Gloves
MATERIALS
(NOTE: The following items are NOT included with your stove)
Flooring Protection: 41” x 48” as specified (see page 3)
Chimney Connection: 6” black steel (24 ga. min.) straight stove
pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
listed Type HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
CAUTION: STOVE IS HEAVY. MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE.
1. Uncrate the stove and remove all cardboard and styrofoam packing materials and protective poly bag. Remove rear deflector (#2), pedestal base (#18) and pedestal top (#14) from the car­ton. (Save cardboard for further assembly.)
2. Remove parts from inside stove. Parts include: damper (#5), damper collar (#4), blower as­sembly (#3), ash drawer (#13), pedestal front (#17), pedestal sides (#15), pedestal drawer slide (#16), and hardware pack (#19) located inside firebox.
3. Using the self-tapping screws provided in the hardware pack, attach both pedestal sides (#15) to the pedestal front (#17).
4. Place flattened carton on floor and place pedestal base (#18) down with face side up.
5. Place pedestal side/front assembly on top of base. Align holes in pedestal sides with holes in base. Insert bolts into each hole.
6. Carefully tip the pedestal base backward and thread a nut onto each bolt. Make sure to place a lock washer on the bolt before the nuts. Tighten all nuts and bolts.
7. Tip the pedestal base assembly upright.
8. Set the pedestal drawer slide (16) inside the open box formed by the pedestal uprights and fasten the slide to pedestal sides with two self­tapping screws.
9. After properly locating flooring protector (fig. 1, page 4) to accommodate minimum stove clearances, place pedestal in position on floor protector.
10. Place pedestal top (#14) onto pedestal base as­sembly as shown in exploded view on page 13 and align mounting holes with those in the ped­estal sides. Insert bolts thru the top and sides and install a nut on the inside and hand tighten. Once all bolts and nuts have been installed, securely tighten all mounting hardware.
11. Insert the ash drawer (#13)
12. Carefully position stove body (#1) onto ped­estal base assembly aligning studs in bottom of stove with mounting holes in the corners of the pedestal top (#14). NOTE: Stove body is
HEAVY. Make sure you have adequate help to lift stove body onto pedestal and use proper lifting techniques. Install nuts onto
mounting studs and tighten securely.
13. Attach rear deflector to the rear side corners of the stove using four screws provided.
14. Attach blower assembly (#3) to back of rear deflector. NOTE: Make sure ceramic gasket is positioned between rear deflector and blower assembly.
15. Install damper (#5) into damper collar (#4) [see damper installation on page 6] and secure to top surface of stove using machine screws. NOTE: After installation damper must be able to open fully and close to approximately 75 to 80 percent.
VGZ-025 / 100105.0 VG650ELG MOUNTAINEER™ / Page 3
LOCATING STOVE
1. The stove must be placed on solid concrete, solid masonry, or when installed on a combus­tible floor, on a listed floor protector, such as Hy-C or Imperial Model UL4648BK or equivalent with 0.08 R factor. (NOTE: to cal­culate R-value of alternative materials see page
16). The base must extend at least 16” beyond the front of the access door, 8” to the sides of fuel opening, and must extend under and 2 inches beyond either side of the stove pipe if it is elbowed towards a wall. (See figures 1 & 3 and consult local building codes and fire pro­tection ordinances.)
CAUTION: (FIRE HAZARD) CARPETING AND OTHER COMBUSTIBLE MATERIAL MUST NOT COVER THE FLOOR PROTECTOR. THESE MATERIALS MUST REMAIN OUTSIDE OF COMBUSTIBLE CLEARANCES, SEE FIG. 1– 3.
2. The stove must have its own flue. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING OTHER APPLIANCES.
3. After observing the clearances to combustible materials (figures 1–3), locate your floor protector accordingly (figure 1) and carefully place the stove in your selected location. Install connector pipe, elbows, and thimble as required, utilizing either a recently cleaned and inspected 6” masonry chimney or a 6” i.d. listed chimney.
TOP VIEW
NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211
4. Use 6” round black stove pipe, not galvanized stove pipe. Secure pipe sections with three (3) sheet metal screws in each stove pipe and/or elbow joint to firmly hold the pipe sections together. DO NOT CONNECT THIS
STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM.
5. Recheck clearances from the stove, connector stove pipe, and corner clearances using the illustrations in figures 1–3 and your local building codes or fire protection ordinances.
NOTE: A wall faced with drywall, brick or stone must be considered a combustible surface.
6. DO NOT INSTALL THIS STOVE IN
A MOBILE HOME, MANUFACTURED HOME, TENT OR TRAILER
(HUD Federal Standard: 24 CFR Ch.XX)
– NO EXCEPTIONS!
7. The clearances provided are minimum dimensions determined by Intertek Testing Services, the manufacturer’s testing laboratory. Installation of this stove must comply with the latest edition of NFPA 211 for reduced clear­ances and/or your local building code rulings. Use whichever minimum dimensions are LARGEST.
8. This stove meets U.S. Test Standard: UL 1482-1996.
Continued on next page
BACKWALL
26"min
SIDEWALL
25"
min.
Fig. 1 – TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces
Page 4 / VG650ELG MOUNTAINEER™ VGZ-025 / 100105.0
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 2” BEYOUND EACH SIDE
41"
FLOOR
PROTECTOR
8"min.
48"
17"
16"min.
6"min.28"
LOCATING STOVE continued…
CAUTION: KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE.
NOTE: BEFORE FIRING WOODSTOVE SLIDE FIREBRICKS TOWARDS THE REAR SO NO GAPS REMAIN BETWEEN BRICKS.
CORNER CLEARANCES
18-1/2"
18-1/2"
Fig. 2 – Top View
Minimum Corner Clearances
from Combustible Surfaces
Fig. 3a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
VGZ-025 / 100105.0 VG650ELG MOUNTAINEER™ / Page 5
Fig. 3b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces
PIPE CONNECTOR INSTALLATION
1. The crimped end of the stovepipe fits inside the stove flue collar. Install additional pipe and elbow with the crimped end towards the stove. This will allow any condensation in the flue to run back into the firebox.
2. Horizontal pipe runs must slope upwards towards the chimney at least 1/4” per foot of horizontal run.
3. You must have at least 18 inches of clearance between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue (figure 4).
5. Secure pipe/elbow sections with three (3) sheet metal screws at each joint to make the piping rigid.
6. It is recommended that no more than two (2) 90° bends be used in the stovepipe installation. The use of more than two 90° bends may decrease the amount of draw and possibly cause
CORRECT WRONG WRONG
smoke spillage. Where possible, use only corrugated (nonadjustable) elbows. These provide a better seal.
7. The connector pipe must not pass through an attic or roof space, closet, or any concealed space, or floor, ceiling, wall or combustible construction. (See Chimney Connector Sys­tems & Clearances, page 17). A UL 103 HT Listed chimney must be used from the first penetration of ceiling or wall to the chimney cap. Never use single wall connector pipe as
a chimney - a house fire could result.
NOTE: STOVE PIPE IS PURCHASE, VISIT YOUR LOCAL HARDWARE, HOME OR BUILDING CENTER. SEE “LOCATING STOVE” PAGE 4 FOR ADDITIONAL SPECIFICATIONS.
NOT INCLUDED
. TO
Fig. 4 – Stovepipe/Flue Connections
DAMPER INSTALLATION
1. Remove damper from collar by pulling handle out of assembly
2. Attach damper gasket to bottom of collar.
3. Position collar onto hole in stove top and align the mounting holes.
4. Secure the collar to stove with bolts and nuts supplied (figure 5).
5. Install damper on angle into collar as shown in lower illustration (figure 5).
6. Insert damper handle through collar into damper and out the opposite side of collar. NOTE: After installation, damper must be able to open fully and close to 75 – 80%
Fig. 5 – Cast Iron Damper
Page 6 / VG650ELG MOUNTAINEER™ VGZ-025 / 100105.0
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