Vogelzang TR009 User Manual

THE PERFORMER
HIGH-EFFICIENCY WOODSTOVE
EPA Certified (3.89 grams/hr.)
Model TR009 Owners Manual
(Save These Instructions)
Le manuel de langue français est disponible à www.vogelzang.com
French language manual is available at www.vogelzang.com
Report No. 180-S-06b-2
READ ALL INSTRUCTIONS CAREFULLY
BEFORE INSTALLING OR OPERATING
THIS STOVE. FAILURE TO FOLLOW INSTRUC-
TIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
REFER TO MARKINGS ON STOVE LABELS FOR
ADDITIONAL INFORMATION.
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY RESULT. FOR YOUR SAFETY, CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
VGZ-029 / 20120113.0 TR009 PERFORMER™ / Page 1
US: UL 1482-2010 & CDN: ULC-S627-00
NOTE: IT IS RECOMMENDED INSTALLATION
BE COMPLETED BY A QUALIFIED HEATING
DO NOT INSTALL IN A MOBILE HOME.
This stove meets test standards:
EQUIPMENT INSTALLER!
Vogelzang International Corporation 400 West 17th Street Holland, Michigan 49423 www.vogelzang.com Phone: 1-616-396-1911 Fax: 1-616-396-1971
SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS CAREFULLY.
1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to combustibles (see reference figures 10–12). Do not place furniture or other objects within the clearance area.
2. Verify that the stove is properly installed before firing the stove for the first time. After read­ing these instructions, if you have any doubt about your ability to complete your installation properly, you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation.
3. DO NOT store wood, flammable liquids or other combustible materials too close to the unit. Refer to certification label on back of unit and reference figures 10–12 in this manual.
4. DO NOT INSTALL THIS STOVE IN A MOBILE HOME,
MANUFACTURED HOME, TRAILER OR TENT NO EXCEPTIONS! (HUD Federal Standard: 24 CFR Ch.XX).
5. DO NOT MODIFY THIS STOVE IN ANY WAY! DO NOT ELEVATE THIS STOVE BY ANY MEANS.
(i.e. bricks under pedestal base, cement blocks) Stove base must set directly upon the solid-surface, non-combustible floor as specified in this stove instruction manual.
6. DO NOT MODIFY THIS STOVE IN ANY WAY! Stove must be installed with pedestal provided, attached as shown in the instructions. DO NOT
OPERATE WITHOUT BOTTOM HEAT SHIELD
NO EXCEPTIONS. Heat Shield must be assembled and installed as shown in Assembly Instructions. Assemble only with original parts as supplied and shown in this manual. DO NOT OP- ERATE A STOVE THAT IS MISSING ANY PARTS! If any parts are missing or defective, please notify the dealer or manufacturer immediately. Replace missing, broken or worn parts with factory original or equivalent parts only.
7. Do not tamper with combustion air control beyond normal adjustment capacities.
8. Always connect this stove to a chimney and vent to the outside. Never vent to another room or in­side a building. DO NOT CONNECT THIS UNIT
TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
9. DO NOT CONNECT A WOOD BURNING STOVE TO AN ALUMINUM TYPE B GAS VENT. This is
not safe. Use approved masonry or an Underwrit­ers Laboratories Listed UL 103 HT / ULC-S629
Residential Type and Building Heating Appliance Chimney. Use a 6˝/152mm diameter chimney, that is high enough to give a good draft. (See specifics in Chimney Connections instructions).
10. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the fire department or a qualified inspector. Your insurance company should be able to recommend a qualified inspector. Chimney connector pipe must be in good condition. Replace if necessary before using stove.
11. Creosote or soot may build up in the chimney connector and chimney and cause a house/building fire. Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary. (see Service Hints).
12. In the event of a chimney fire, turn the air control to closed position, leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY! Have a clear­ly understood plan on how to handle a chimney fire by contacting your local fire authority for information on proper procedures in the event of a chimney fire. After the fire is out, the chimney must be cleaned and inspected for any stress or cracks before starting another fire. Check the condition of any combustibles surrounding the chimney.
13. Ashes should not be allowed to accumulate above the top of the lower primary air orifice (LPAO, air vent at front of firebox, just inside of door).
14. DISPOSAL OF ASHES
Ashes should be placed in a steel container with
a tight fitting lid and moved outdoors immediately. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have completely cooled. Other waste shall not be placed in this container.
15. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
16. Do not operate stove while under the influence of drugs or alcohol.
17. The special paints used on your stove may give off some smoke and an odor while they are curing during the first 12 to 15 fires. Additional smoke and odor may be emitted from the light oils used in construction of the fire box. This should disappear
continued on next page
Page 2 / TR009 PERFORMER™ VGZ-029 / 20120113.0
SAFETY INSTRUCTIONS continued…
after a short period of time and not occur again. Persons with lung conditions or owners of sus­ceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed to clear smoke and/or odor. Paint discolor­ation will occur if the stove is over fired.
18. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing your stove, use care in handling.
19. Clean exterior with soap and warm water when stove is not hot. Do not use any acids or scouring soap, as these solvents wear and dull the finish.
20. CLEAN STOVE FREQUENTLY as soot, creosote and ash may accumulate.
21. ALERT ALL PERSONS TO THE HAZARDS OF HIGH SURFACE TEMPERATURES while stove is in operation – especially young children. Keep away from a hot stove to avoid burns or clothing ignition.
22. NEVER LEAVE SMALL CHILDREN UNSUPER-
VISED WHEN THEY ARE IN THE SAME ROOM AS THE STOVE. If small children will be in the
same room as the stove during operation, provide a sturdy barrier to keep them at a safe distance from the stove.
23. Keep stove area clear and free from all combustible materials, gasoline, engine oil, naphtha and other flammable vapors and liquids.
24. WHILE TENDING THE FIRE ALWAYS WEAR PROTECTIVE CLOTHING, fire retardant hearth gloves and eye protection, to prevent burns.
25. Never operate this stove with the door open except when re-fueling. Such actions can result in very dangerous operating conditions.
26. DO NOT OVER FIRE THE STOVE. Over firing will occur if combustion air is uncontrolled as when feed door is left open during operation. Such actions can result in very dangerous operating conditions. While in operation, keep the feed door closed and secured at all times except while tending the fire
27. When adding fuel be careful not to smother the fire. Do not build fires against glass and make sure the coal bed does not obstruct the air inlet. Do not load fuel to a height or in such a manner that it would be hazardous when opening the door.
28. NEVER LEAVE THE STOVE UNATTENDED when the door is open. Always close the door after igni­tion.
29. DO NOT CONNECT TO OR USE IN CONJUNC-
TION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
30. A WOOD-BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIR­CASE, as it may block egress in the event of a fire.
31. DO NOT INSTALL IN A SLEEPING ROOM.
DO NOT INSTALL IN AN ALCOVE OR INSIDE
A FIREPLACE.
32. Install at least one smoke detector on each floor of your home. Detectors should be located away from the heating appliance to avoid false alarms. Detectors should be located close to sleeping areas. Follow the smoke detectors manufacturer’s place­ment and installation instructions. Maintain smoke detector per manufacturer’s instructions.
33. CARBON MONOXIDE (CO) HAZARD. A buildup of CO fumes is toxic and can be fatal. Carbon Monoxide is a colorless, odorless gas produced during combustion of wood, coal, oil, gas and by other fuel burning appliances. It is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney. Installed as instructed this stove is designed to be as safe as possible yet it is recommended to install a CO detector. Follow the manufacturer’s recommendations for proper installation and use. It is recommended to be placed at table-top level (not near the ceiling) to avoid false alarms. Realize that devices other than a stove (i.e. motor exhaust) can trigger CO alarms.
If alarm sounds:
• RecognizethesymptomsofCOpoisoning(head- aches, nausea & drowsiness).
 • Increaseventilation(openwindows&doors).  • Makesurestovedoorsand/orlidsareclosedand
secured.
 • Checkstoveforsmokingorpufng(openairow
controls).
 • Checkchimney&connectorpipeforleaks,block-
age or down-draft conditions.
• CheckCOdeviceforfalsealarm.
33. Keep power cords, electrical appliances and/or assemblies outside of the clearance area shown in this manual for combustible materials.
34. Consult your municipal building department or fire officials about restrictions, permits and installation requirements for your area.
35. For further information on using your stove safely, obtain a copy of the National Fire Protection Association (NFPA) publication, “Using Coal and Wood Stoves Safely” NFPA No. HS-10-
1978. The address of the NFPA is Batterymarch Park, Quincy, MA 02269.
VGZ-029 / 20120113.0 TR009 PERFORMER™ / Page 3
TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................................................... 2 – 3
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION ............................ 5
ASSEMBLY INSTRUCTIONS .............................................................................. 5
LOCATING THE STOVE ...................................................................................... 7
Floor Protector, Minimum Clearances .............................................. 7 – 9
FIRE BRICK ASSEMBLY .................................................................................... 9
CHIMNEY SIZING ................................................................................................ 9
CONNECTOR PIPE INSTALLATION ................................................................. 10
CHIMNEY CONNECTIONS/DRAFT ............................................................ 11 –13
CHIMNEY CONNECTION SYSTEMS & CLEARANCES ................................... 14
OPERATING INSTRUCTIONS
House Fire Hazards, Operating Precautions, Warnings ...................... 15
Wood Types/Sizes .................................................................................... 15
Optimal Fuel Consumption .................................................................... 15
Starting a Fire ......................................................................................... 16
Adding Fuel ............................................................................................ 16
SERVICE HINTS
Creosote Formation, Prevention, Need for Removal .......................... 17
Chimney Draft ......................................................................................... 18
Glass Care & Replacement ................................................................... 19
Glass Gasket Replacement ................................................................... 20
OPTIONAL F-6 BLOWER WIRING DIAGRAM .................................................. 20
PARTS – PERFORMER™ ................................................................................. 21
PARTS – GLASS DOOR (Glass Replacement) ................................................ 22
PARTS – FIRE BRICK ........................................................................................ 22
FLOOR PROTECTOR CALCULATIONS ........................................................... 23
NOTE: A PROFESSIONAL, LICENSED HEAT­ING AND COOLING CONTRACTOR MUST BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE.
Page 4 / TR009 PERFORMER™ VGZ-029 / 20120113.0
ASSEMBLY INSTRUCTIONS
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or
maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages.
TOOLS AND MATERIALS REQUIRED
FOR INSTALLATION
tools
• Pencil
• 6 ft/2m Folding Rule or Tape Measure
• Tin Snips
• Drill: Hand or Electric
• 1/8”/3mm dia. Drill Bit (for sheet metal screws)
• Screwdrivers (blade and Phillips type)
• 10mm Nut Driver or Ratchet with 10mm Socket
• 11/16” socket or wrench
• Safety Glasses
• Gloves
materials
(NOTE: The following items are NOT included with your stove)
Flooring Protection: as specified (see page 7)
Connector Pipe: 6”/152mm dia. minimum 24 MSG black or 26
MSG blue steel straight stove pipe or elbow(s).
1/2”/13mm Sheet Metal Screws
Chimney: Existing 6”/152mm Code-approved Lined Masonry
Chimney or 6”/152mm Inside Dia. UL/ULC Listed Type HT
manufactured chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
CAUTION: STOVE IS HEAVY. MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE.
of the stove to direct combustion gasses over the secondary combustion tubes before exiting via the chimney. DO NOT REMOVE the ceramic blanket or your stove will not operate properly.
Figure 2 – Pedestal Assembly Hardware. 1/4-20 machine screws, lock washers & hex nuts
Figure 3 – Assemble
sides to base
2. Remove parts and hardware pack located inside firebox.
3. Align the hole pattern of one of the pedestal sides to the holes in the base and secure with four (4) machine screws, lock washers and hex nuts. As­semble the opposite side to the base. (Note: Sides are interchangeable.)
1. Uncrate the stove and remove all cardboard and styrofoam packing materials and protective poly bag. Remove pedestal base, sides, front, top, ash drawer and ash drawer support from the carton. (Save packing materials for further assembly.)
NOTICE: DO NOT remove ceramic blanket
material from inside stove pipe opening (Fig. 1). This blanket provides an air seal on the side walls
DO NOT
REMOVE!
Figure 1 – DO NOT remove ceramic blanket from
inside stove pipe opening. This is NOT packing
material but an integral component of the stove
combustion system.
Figure 4 – Attach Pedestal
Front Frame to Sides.
(Note– front goes OVER
the side panels.)
4. Attach the pedestal front frame to the sides. The
pedestal front should go over (not inside of) the side panels. Use three (3) machine screws, lockwash­ers & hex nuts (provided in the hardware pack) on each side to attach both pedestal sides (#31) to the pedestal front (#32).
5. Position ash drawer support into assembled ped­estal (Figure 5) and secure from rear with two (2) machine screws, lock washers and hex nuts. Tighten all pedestal hardware.
continued on next page
VGZ-029 / 20120113.0 TR009 PERFORMER™ / Page 5
ASSEMBLY INSTRUCTIONS . . . continued
8. Align four (4) corner mounting studs with holes in pedestal top (Figure 7). Secure with four (4) hex nuts (E).
9. Tip the stove assembly upright.
10. Set the ash drawer inside the open box formed by the pedestal front and sides.
Figure 5 – Insert Ash Drawer Support.
Figure 6 – Attach Pedestal Top.
6. Position the pedestal top and attach with eight (8) machine screws, lock washers and hex nuts. (See Figure 6)
7. Place flattened carton/styrofoam packing material on floor and carefully tip the stove body onto it’s back.
Figure 8
Blower Option
11. For Optional Blower Assembly, note the position of the blower opening in the rear of the stove.
12. Place blower gasket onto blower assembly so as not to obstruct the air flow from the fan (Figure 8).
Figure 9 – Attach Optional Blower to Stove Body
13. Mount the blower assembly to the back of the stove aligning the fan opening to the opening in the back of the stove. Secure with four sheet metal screws.
14. After assembly, check to make sure fire brick are properly positioned and ash clean out cover is in place.
Figure 7 – Attach Pedestal to Stove Body
Page 6 / TR009 PERFORMER™ VGZ-029 / 20120113.0
LOCATING STOVE
FLOOR
PROTECTOR
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 2” BEYOUND EACH SIDE
COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH US NFPA 211
BACKWALL
SIDEWALL
8"min.
23"
47"
16"min.
6"min.24"
20"
min.
11"min
TOP VIEW | USA CLEARANCES
36"
Minimum
Clearances
according to
UL 1482-2006
1. The stove must be placed on solid concrete, solid masonry, or when installed on a combustible floor, on an Underwriters Laboratories Listed Type 2 floor protector listed to UL standard UL 1618, such as Hy-C or Imperial Model UL3648BK (US) or UL4049BK (CAN). Floor protector must be 1/2˝/13mm minimum thickness (R value = 0.84, see page 23 for calculation formulas) non-com­bustible material or equivalent. US Requirements: The floor protector must extend at least 16˝/41cm beyond the front of the access door, 6˝/15.3cm to the sides, 8˝/21cm beyond the rear and must extend under and 2˝/50mm beyond either side of the stove pipe connector if it is elbowed towards a wall. (See figures 10 &11 and consult local building codes and fire protection ordinances.) Canadian Requirements: The floor protector must extend at least 18˝/46cm beyond the front of the access door, 8˝/21cm to the sides, 8˝/21cm beyond the rear and must extend under and 2˝/50mm beyond either side of the stove pipe if it is elbowed towards a wall. (See figures 10 & 12 and consult local building codes and fire protection ordinances.)
CAUTION: FIRE HAZARD. CARPETING AND OTHER COMBUSTIBLE MATERIAL SHALL NOT COVER THE FLOOR PROTECTOR. THESE MATERIALS MUST REMAIN OUTSIDE OF COM­BUSTIBLE CLEARANCES, SEE FIG. 10-12
2. The room in which the stove is installed must have a minimum floor to ceiling height of 7 ft. (2.2 m).
3. The stove must have its own flue. Do not con­nect this unit to a chimney flue serving other appliances. DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
4. After observing the clearances to combus­tible materials (figures 10–12), locate your floor protector accordingly (figure 10) and care-
fully place the stove in your selected location. Install connector pipe, elbows, and thimble as required, utilizing either a recently cleaned and inspected 6˝/152mm lined masonry chimney or a 6˝/152mm i.d. UL 103 HT/ULC-S629 listed manu­factured chimney.
5. Use round 6˝/152mm dia., minimum 24 MSG black or 26 MSG blue steel stove pipe to connect the stove to the chimney. Do not use galvanized stove pipe. Secure connector pipe to the flue collar with three (3) sheet metal screws. Use three screws in each stove pipe and/or elbow joint to firmly hold the pipe sections together. DO NOT connect this stove to any air distribution or duct system.
6. Recheck clearances from the stove, con­nector stove pipe, and corner clearances using the illustrations in figures 10–12 and your local building codes or fire protection ordinances.
NOTE: ANY WALL CONTAINING COMBUSTI­BLE MATERIAL SUCH AS WOODEN STUDS OR DRYWALL AND FACED WITH BRICK OR STONE MUST BE CONSIDERED A COMBUSTIBLE SURFACE.
7. DO NOT install this stove in a mobile home, Manufactured Home, Tent or trailer – NO EXCEPTIONS! (HUD Federal Standard: 24 CFR
Ch.xx)
8. The clearances provided are minimum dimensions set by UL standard 1482-2010 & ULC-S627-00, tested and applied by OMNI-Test Laboratories, Inc. the manufacturer’s testing agency. Installation of this stove must comply with the latest edition of NFPA 211 for reduced clearances and/or your local building code
continued on next page
COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH US NFPA 211
16"/
41cm
min
SIDEWALL
24"/61cm
Fig. 10 – TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces
TOP VIEW | CANADIAN CLEARANCES
BACKWALL
min.
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH
40"/ 102cm
FLOOR
PROTECTOR
24"/61cm
AND EXTENDING 2” BEYOUND EACH SIDE
8"/21cm min.
49"/125cm
23"/58cm
18"/46cm min.
8"/21cm min.
Minimum
Clearances
for Canadian
installation
according to
ULC S627
VGZ-029 / 20120113.0 TR009 PERFORMER™ / Page 7
LOCATING STOVE continued…
rulings. Use whichever minimum dimensions are LARGEST.
Clearances listed and shown MUST be adhered to
for safe operation of this appliance. CLEARANCES
MAY NOT BE REDUCED BY ANY MEANS IN USA OR CANADA.
9. This stove meets U.S. Test Standard: UL 1482-2010 & Canadian Standard: ULC-S627-00.
CAUTION: KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE.
NOTE: BEFORE FIRING WOODSTOVE SLIDE FIREBRICKS TOWARDS THE REAR SO NO GAPS REMAIN BETWEEN BRICKS.
Figure 11a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
Figure 11c – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
Figure 11b – Side View
Figure 11d – Side View
Page 8 / TR009 PERFORMER™ VGZ-029 / 20120113.0
Loading...
+ 16 hidden pages