Vogelzang SR57E User Manual

THE RANCHER COAL RANGE
This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause cancer, birth defects and/or other
Ce produit peut vous exposer à des produits chimiques, y compris le
monoxyde de carbone, qui est connu dans l'État de Californie pour causer
le cancer, des malformations congénitales et / ou d'autres problèmes de reproduction. Pour plus d'informations, visitez www.P65warnings.ca.gov
MODEL SR57E OWNERS MANUAL
COAL ONLY
(save this manual for future reference)
Read all instructions carefully before installing or operating this stove. Failure to follow instructions may result in property damage, bodily injury, or
even death.
information.
The use of wood in this stove, other than for coal
ignition purposes, is prohibited by law.
This stove is not a UL listed stove.
NOTE: It is recommended installation be
completed by a qualied heating equipment
installer.
DO NOT INSTALL IN A MOBILE HOME.
SAFETY NOTICE: If this stove is not properly
installed, a house/building re may result. For your safety, contact local or municipal building or re ofcials about permits, restrictions, and installation
requirements for your area.
CALIFORNIA PROPOSITION 65 WARNING:
reproductive harm. For more information, go to www.P65warnings.ca.gov
852603D-1205i
SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS CAREFULLY
1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to combustibles. Do not place fuel, furniture or any other objects within the clearance area.
2. Verify that the stove is properly installed before ring the stove for the rst time. After reading these instructions, if you have any doubt about your ability to complete your installation properly, you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation. DO NOT USE
TEMPORARY OR MAKESHIFT COMPROMISES during installation. There must be NO DEVIATION OR ALTERATION OF ANY KIND from the very specic instructions spelled out in this instruction manual as it pertains to the installation of this coal-stove. NO EXCEPTIONS!
3. DO NOT store coal, wood, kindling, ammable liquids or other combustible materials in the vicinity of the appliance. Refer to label on back of unit.
4. DO NOT INSTALL THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TRAILER OR TENT NO EXCEPTIONS!
(HUD Federal Standard: 24 CFR Ch.XX).
5. DO NOT ELEVATE THIS STOVE BY ANY MEANS (i.e. bricks under legs, cement blocks) Stove legs must set directly upon the solid-surface non-combustible oor as specied in this stove instruction manual.
6. DO NOT MODIFY THIS STOVE IN ANY WAY! Stove must be installed with legs provided, attached as shown in the instructions. Assemble only with original parts as supplied and shown in this manual.
7. DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS! If any parts are missing or defective, please notify the dealer or manufacturer immediately. Replace missing, broken or worn parts with factory original or equivalent parts only.
8. Do not tamper with combustion air controls beyond normal adjustment capacities.
9. Always connect this stove to a chimney and vent to the outside. Never vent to another room or inside a
building. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
10. DO NOT CONNECT THIS COAL BURNING STOVE TO AN ALUMINIUM TYPE B GAS VENT. This is not safe. Use a code-approved, lined masonry or a manufactured chimney system listed to UL 103 HT Residential Type and Building Heating Appliance Chimney. Use a 6˝/152mm diameter code-approved chimney with liner, that is high enough to give a good draft (See specics in Chimney Connections instructions).
11. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the re department or a qualied inspector. Your insurance company should be able to recommend a qualied inspector. Chimney connector pipe must be in good condition. Replace if necessary before using stove.
12. Creosote, soot or y ash may build up in the chimney connector and chimney and cause a house/building re. Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary (see Service Hints section in this manual).
13. In the event of a chimney re, turn the air control and ue damper to closed position, leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY! Have a clearly understood plan on how to handle a chimney re by contacting your local re authority for information on proper procedures in the event of a chimney re. After the re is out, the chimney must be cleaned and inspected for any stress or cracks before starting another re. Check the condition of any combustibles surrounding the chimney.
14. DISPOSAL OF ASHES Ashes should be placed in a steel container with a tight tting lid and moved outdoors immediately. The closed container of ashes should be placed on a noncombustible oor or on the ground, well away from all combustible materials, pending nal disposal. If the ashes are disposed of by burial in
soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have completely cooled. Other waste shall not be placed in this container.
15. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
16. Do not operate stove while under the inuence of drugs or alcohol.
17. The special paints used on your stove may give off some smoke and an odor while they are curing during the
rst 12 to 15 res. Additional smoke and odor may be emitted from the light oils used in construction of the re box. This should disappear after a short period of time and not occur again. Persons with lung conditions or owners of susceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed to clear smoke and/or odor. Paint discoloration will occur if the stove is over red.
18. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing your stove, use care in handling.
19. Clean exterior with soap and warm water when stove is not hot. Do not use any acids or scouring soap, as
these solvents wear and dull the nish.
2
20. CLEAN STOVE FREQUENTLY as soot, creosote and ash may accumulate. Empty ash pan frequently. Build-up
of ash can block air ow to the re and/or damage the grate. Dispose of ash properly (see #14.)
21. ALERT ALL PERSONS TO THE HAZARDS OF HIGH SURFACE TEMPERATURES while stove is in operation – especially young children. Keep away from a hot stove to avoid burns or clothing ignition.
22. NEVER LEAVE SMALL CHILDREN UNSUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE STOVE. If small children will be in the same room as the stove during operation, provide a sturdy barrier to keep them at a safe distance from the stove.
23. Keep stove area clear and free from al l combustible materials, gasoline, engine oil, naphtha and other
ammable vapors and liquids.
24. WHILE TENDING THE FIRE ALWAYS WEAR PROTECTIVE CLOTHING, re retardant hearth gloves and eye protection, to prevent burns.
25. Never operate this stove without the ash clean-out door open or ash drawer removed. Such actions can result in very dangerous operating conditions.
26. DO NOT OVER FIRE THE STOVE. Over ring will occur if combustion air is uncontrolled as when ash clean-out
door is left open during operation. Such actions can result in very dangerous operating conditions. While in operation, keep the ash clean-out drawer in place and the ash door closed and secured at all times except while tending the re.
27. Do not load the fuel to a height or in such manner that it would be hazardous when opening the lids.
28. NEVER LEAVE THE STOVE UNATTENDED when the door is open. Always close the door after ignition.
29. DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS SPECIFICALLY
APPROVED FOR SUCH INSTALLATIONS.
30. THIS STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIRCASE, as it may block egress in the event of a re.
31. DO NOT INSTALL IN AN ALCOVE OR INSIDE A FIREPLACE.
32. Install at least one smoke detector on each oor of your home. Detectors should be located away from the heating appliance to avoid false alarms. Detectors should be located close to sleeping areas. Follow the smoke detectors manufacturer’s placement and installation instructions. Maintain smoke detector per manufacturer’s instructions.
33. CARBON MONOXIDE (CO) HAZARD. A build-up of CO fumes is toxic and can be fatal. Carbon Monoxide is a colorless, odorless gas produced during combustion of wood, coal, oil, gas and by other fuel burning appliances. It is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney. Installed as instructed this stove is designed to be as safe as possible yet it is
recommended to install a CO detector. Follow the manufacturer’s recommendations for proper installation and use. It is recommended to be placed at table-top level (not near the ceiling) to avoid false alarms. Realize that devices other than a stove (i.e. motor exhaust) can trigger CO alarms. If alarm sounds:
Recognize the symptoms of CO poisoning (headaches, nausea & drowsiness).
Increase ventilation (open windows & doors).
• Make sure stove doors and/or lids are closed and secured.
Check stove for smoking or pufng (open airow controls).
Check chimney & connector pipe for leaks, blockage or down-draft conditions.
Check CO device for false alarm.
34. Keep power cords, electrical appliances and/or assemblies outside of the clearance area shown in this manual for combustible materials.
35. Consult your municipal building department or re ofcials about restrictions, permits and installation requirements for your area.
36. For further information on using your stove safely, obtain a copy of the National Fire Protection Association
(NFPA) publication, “Using Coal and Wood Stoves Safely” NFPA No. HS-10- 1978. The address of the NFPA is Batterymarch Park, Quincy, MA 02269.
NOTE: A professional, licensed heating and
cooling contractor must be consulted if you have questions regarding the installation of this solid fuel burning appliance.
3
ASSEMBLY INSTRUCTIONS
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or
maintenance of your coal stove and assumes no responsibility of any incidental or consequential damages.
Tools Required
Safety Glasses
Hearth Gloves
• Pencil
• 6 foot Folding Rule or Tape Measure
• Tin Snips
Drill: Hand or Electric
1/8” dia. Drill Bit (sheet metal screws)
CAUTION: Stove is heavy. Make sure you have adequate help and use proper lifting techniques whenever moving stove.
Refer to diagram and parts lists at back of this manual.
1. Uncrate the stove and remove cardboard packing and protective poly bag (save cardboard for further
assembly).
2. Remove parts from inside of stove. Parts include: four lids (#1), three lid supports (#4 & #5), one ash door (#14), one lid lifter (#16), four legs (#15), hardware pack (#17), and Spring Handle (#12) and draft damper (#18).
3. Place attened carton on oor and carefully turn stove over onto carton.
4. Attach the legs to base of stove with stove bolts.
5. Carefully lift stove upright and place in desired location (see following instructions for properly locating stove).
6. Place lid supports and four lids in position on stove top.
7. Lower ash door into position.
8. The ue pipe draft damper (#18) must be installed into the top end of the rst straight section of stove pipe
(gure1) exiting the stove before the stove is used.
a. Drill two 1/4” holes centered on either side of the pipe section 6” from the top end of the pipe Remove
the handle from the damper then slide the damper into the pipe.
b. Align the damper with the holes drilled in step 8a and insert the handle through the holes and the
damper.
• Screwdrivers (blade
and phillips types)
• 13mm Nut Driver or Ratchet with 13mm
Socket (for 13mm Hex Nuts)
• 13mm Nut Driver or Ratchet with 13mm
Socket (for Stove Bolts)
Flooring Protection: 56˝ x 59˝ as specied Chimney Connection: 6˝ black steel (24 ga. min.) straight or elbow (as required)
1/2˝ Sheet Metal Screws
Chimney: Existing 6˝
Code-approved,
Materials Required
• Lined Masonry
Chimney or 6˝ Inside
Dia. manufactured chimney system listed
to UL 103 HT.
Furnace Cement
(manufacturer recommends Rutland
Code 78 or equivalent)
NOTE: This damper is necessary for the proper operation of the stove and to meet EPA emissions requirements for heating appliances. It must be installed before use (No exceptions)
9. Attach stove piping — see instructions.
6"/15.25 cm
Draft Damper
Installation
4
LOCATING STOVE
(FRONT VIEW) (SIDE VIEW)
CEILING
BACKWALL
SIDEWALL
CEILING
36”
18”
18”
18”
FLOOR PROTECTOR
Minimum
Floor-to-ceiling
Height
8ft / 2.4m
36”
CORNER CLEARANCES
BACKWALL
COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211
SIDEWALL
COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211
DASHED LINE SHOWS HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTION REQUIRED
FLOOR
PROTECTOR
(TOP VIEW) (FRONT VIEW) (SIDE VIEW)
CEILING
SIDEWALL
CEILING
36”
59”
18”
18”
18”
FLOOR PROTECTOR
Minimum
Floor-to-ceiling
Height
8ft / 2.4m
18”
18”
36”
56”
36”
CEILING
18”
DASHED LINE SHOWS HORIZONTAL CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTION REQUIRED
18”
SIDEWALL
COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211
36”
18”
56”
(TOP VIEW)
36”
FLOOR
PROTECTOR
18”
59”
BACKWALL
COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211
CEILING
Minimum
Floor-to-ceiling
Height
8ft / 2.4m
SIDEWALL
36”
18”
FLOOR PROTECTOR
(FRONT VIEW) (SIDE VIEW)
Minimum Clearance Dimensions from Combustible Surfaces
Proper clearances must be maintained for adequate air circulation. Adequate ventilation must be provided
while operating this stove.
1. The stove must be placed on solid concrete, solid masonry, or when installed on a combustible oor a solid
surface oor protector listed to UL1618 Type 2 with a minimum of 1˝ thick and a R-value of 3.0 or greater must be used, such as Hy-C or Imperial Model UL 5460BK (NOTE: To calculate R-values of equivalent alternative materials). The base must extend at least 18” beyond the front, rear and sides of the stove, and must extend underneath and 2˝ beyond each side of horizontal connector pipe if it is elbowed towards a wall (see gure 5 and consult local building codes and re protection ordinances.)
2. The stove must have its own ue. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING OTHER APPLIANCES.
3. After observing the clearances to combustible materials (gure 2 – 4), locate your oor protector accordingly
(gure 2) and carefully place the stove in your selected location. Install stove pipe, elbows, and thimble as required, utilizing either a recently cleaned and inspected 6˝/152mm masonry chimney or a 6˝/152mm i.d. manufactured chimney system listed to UL 103 HT. Maximum 64 square inches.
4. Use 6˝/152mm diameter minimum 24 MSG Black or 26 MSG Blue round stove pipe. DO NOT USE GALVANIZED duct pipe. Secure pipe sections with three (3) sheet metal screws in each stove pipe and/or elbow joint to rmly hold the pipe sections together. Screws may be no more than a maximum of 3˝/76mm apart. DO NOT
CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM.
5. Recheck clearances from the stove, connector stove pipe, and corner clearances using the illustrations and
your local building codes or re protection ordinances. NOTE: Drywall faced with brick or stone MUST be
considered a combustible surface.
6. DO NOT INSTALL THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TENT OR TRAILER (NO EXCEPTIONS)
7. The clearances provided are minimum dimensions. Installation of this stove must comply with your local building code rulings.
8. This stove is NOT a UL listed stove.
18”
BACKWALL
36”
36"
36"
Top View Minimum
Corner Clearances from
Combustible Surfaces
MINIMUM CLEARANCES TO
COMBUSTIBLE SURFACES Unit to Sidewall 36” Unit to Backwall 36” Unit Corner to Wall 36” Pipe Connector to Backwall 38” Pipe Connector to Ceiling 18”
5
CONNECTOR PIPE INSTALLATION
Hand-form pipe to oval shape
Flue Outlet Collar
Flue Outlet Collar
NOTE: Connector pipe is not included. To purchase pipe, visit your local Hardware, home or building center. See “locating stove” for Additional specications.
1. Slide the lower end of the stove pipe into the ue outlet collar as shown. Note: The crimped end of the stove-pipe slides into the cast iron ue collar at top rear of stove. Secure stove pipe to ue collar with at least three (3) sheet
metal screws and seal with stove cement.
2. Horizontal pipe runs must slope upwards towards the
chimney at least 1/4” per foot of horizontal run.
3. You must have at least 18 inches of clearance between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney ue.
5. Secure pipe/elbow sections with three (3) sheet metal screws at each joint to make the piping rigid. Secure
pipe/elbow sections with a minimum of three (3) equally
spaced sheet metal screws at each joint and at the stove collar to make the pipe rigid.
6. It is recommended that no more than two (2) 90 degree bends be used in the stove-pipe installation. The use of more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage.
Where possible, use only corrugated (non-adjustable)
elbows. These provide a better seal.
7. The connector pipe must not pass through an attic or roof
space, trusses, closet, or any concealed space, or oor, ceiling, wall or combustible construction (See Chimney Connector Systems & Clearances) A UL 103 HT listed chimney system must be used from the rst penetration
of ceiling or wall to the chimney cap. Use chimney
components from a single manufacturer. Do not mix
brands.
WARNING: Do not use single wall
connector Pipe as a chimney - a house re Could result.
CAUTION: Keep furnishings and other
combustible materials away from the stove.
CORRECT WRONG WRONG
Stovepipe/Flue Connections
6
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