VMB TL-A150 Operating Instructions & User Manual

V.07.17
OPERATING INSTRUCTIONS USER MANUAL
MANUAL DE INSTRUCCIONES
TL-A150
LINE ARRAY
GBE
USA
TOWERLIFT
TORRE ELEVADORA
TRAVERSENLIFT
LIFTING TOWER TL-A150 TORRE ELEVADORA TL-A150 TRAVERSENLIFT TL-A150
PRO LIFTS S.L. C/ Ciudad de Barcelona Nº19 Pol.Ind. Fuente del Jarro 46988 Paterna (Valencia) Tlf Export: +34 96 171 81 86 Tlf Nacional: 96 171 81 83 info@prolifts.es - www.prolifts.es
Manufacturer - Fabricante
Este manual de usuario y catálogo anexo de piezas de repuesto es propiedad de PRO LIFTS S.L.
Queda prohibida su reproducción total o parcial por cualquier medio que la tecnología actual permita.
Deposito legal y copyright 2014. Todos los derechos reservados.
MADE IN SPAIN (EU)
BGV-C1
BGG-912
EC Conformity Declaration pursuant to the EC Machinery Directives 89/392/CE and 98/37/CE: Manual lifters
Find a copy of the certications at the end of this booklet.
Puede ver una copia de las certicaciones al nal del manual.
CONTENTS / ÍNDICE
Features of the TL-A150 Towerlift / Características TL-A150............. 3 - 4
English Quick operation guide.................................................................... 5 - 11
Manual de usuario Español.......................................................................... 12 - 18
Bedienungsanleitung Deutsch.................................................................... 19 - 25
Sketches / Planos piezas................................................................................ 26 - 33
Spare part list / Lista de repuestos.............................................................. 34 - 36
Certifications / Certificaciones...................................................................... 37
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T
V
V
S
T
TL-A150
F: Forks / Brazos de carga S: Transport compartment / Alojamiento de transporte T: Transport wheels / Ruedas de transporte V: Working compartment / Alojamiento de trabajo
F
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W
H: Handle / Manivela L: Spirit level N: Force on hand crank / Fuerza sobre manivela P: Leg / Pata Q: Stabilizer / Estabilizador R: Catch pawl / Gatillo bloqueo patas SRS: Sequence Retainer System W: Winch / Cabrestante
N
1
N
2
TL-A150
SRS
P
R
Q
L
H
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Quick operation guide
ENGLISH
CONTENTS
1. Introduction.
2. Technical information.
3. Safety precautions.
4. Operation.
5. Maintenance.
6. Guarantee.
1. INTRODUCTION
Dear customer, in order to ensure a safe and reliable operation of the TL-A150 towerlift please follow the instructions in
this booklet carefully. Before operating the
lift, read the instructions completely and please note the technical information con­tained within this manual.
All VMB products undergo very rigorous testing, under strict conditions and they are monitored continuously during the ma­nufacturing process.
In order to guarantee the lifts function and safety, only original parts from the manu­facturer must be used. If any parts other than those of the manufacturer are used,
or the product is modied in any way, the
user forfeits all warranty rights to claim. VMB reserves the right to modify the pro-
duct specications without prior notice.
The model type, production year and se­rial number must be quoted in any queries or orders for spare parts.
2. TECHNICAL INFORMATION
2.1 - TL-A150 Towerlift.
2.2 - Designed to lift audio systems, such
as PA systems or Line Array, up to diffe­rent heights.
2.3 - Maximum load : 150 kg (331 lb).
2.4 - Minimum load: 25 Kg (55 lb).
2.5 - Security : ILS (Inertial Lock Security).
2.6 - Maximum height : 5.30 m (17.4’).
2.7 - Folded height : 1.54 m (5’).
2.8 - Transport surface:
0,6x0,42x1,54m (1.97x1.38x5’)
2.9 - Shipping dimension: 0,62x0,44x1,56m (2.03x1.44x5,12’)
2.10 - Work surface :
1.7 x 1.85 m (5.6’ x 6.1’).
2.11 - Unit weight : 107 Kg (236 lb).
2.12 - Load support:
Long forks (54.5 cm).
2.13 - Construction material : 6082-T6 allu­minium for the main body, comprised of 5
proles and a lifting carriage. Base and legs are made of steel prole according to DIN
2394. Catches and pulleys of ST-37 steel.
2.14 - Winch: 450 Kg. maximum load with
automatic brake. Certication CE and GS
TÜV.
2.15 - Cable : Steel DIN 3060. Quality 180 Kg/mm
2
twist resistant. Cable diameter: Ø
5 mm.
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Quick operation guide
ENGLISH
3. SAFETY PRECAUTIONS.
2.16 - Adjustable stabilizing feet with rub-
ber non-slip supports.
2.17 - Safety catches to anchor the legs.
2.18 - Antirust protection, primed paint
with cured polyester dust cover. The tower
can be supplied with natural aluminium
nish or black (version B).
2.17 - Spirit level to adjust the tower ver­tically.
2.18 - Swivel wheels to transport the lift when folded.
3.1 - The TL-A150 is a machine designed to elevate loads upwards in a vertical direction, It should NEVER be used as a platform to elevate people.
3.3 - The maximum load indicated on the characteristics label and the instructions manual should not be excee­ded.
3.4 - This lift should NEVER be used to elevate a load
that has not been properly checked. It is necessary to
verify that the load is correctly supported and centred on the appropriate lift support so that the weight of the load will only elevate in a vertical direction.
3.2 - Only place the lift on hard, at surfaces always checking that it is in a vertical position by using the bub-
ble level indicator (L) found on the base. Adjust the leg stabilizers (Q) by turning the handles (H) to level if ne­cessary. NEVER use wedges or other foreign objects to balance the lift.
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Quick operation guide
ENGLISH
3.6 - NEVER use the lift on a vehicle or any other mobile
surface.
3.7 - If there is a possibility of strong winds or gusts,
place the lift on the ground rmly and secure it with the
use of straps. NEVER attach a strap to a vehicle or any other object that can possibly be moved.
3.8 - NEVER move the lift whilst it is carrying a load. It is not advisable to carry out any type of horizontal mo­vement even small positional adjustments.
3.9 - NEVER allow any team member below the load or anybody else in the lifts operating zone.
3.10 - Take care with all obstacles above the lift and
its extension zone such as cornices, balconies, and luminous signboards. It is very important to avoid the presence of all types of cables below the extended lift.
3.5 - Check that the legs (P) are placed and set-up co­rrectly with their safety pins (R) inserted and locked.
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Quick operation guide
ENGLISH
3.11 - Do not use stepladders on the lift or use it as a
support for them.
3.12 - Before using the lift, check the condition of the cable. The cable should not have broken threads or show any signs of crushed/attened areas. NEVER use
faulty cables, always change them if there is any doubt. Only use VMB steel cables; reference: DIN 3060. Quality: 180KG/mm and torsion resistant.
3.14 - Do not grease or lubricate the winch’s braking mechanism. The brake disks have been greased with
a special heat and pressure resistant solution. Other products should not be used to avoid negative effects
regarding the braking mechanism.
3.15 - The minimum load to avoid problems regarding
the braking mechanism is 25Kg. Without this load the brake will not work.
3.16 - NEVER take apart the crank of the winch when
the lift is carrying a load or extended.
3.13 - All sections must be lowered rst, and the legs
placed in its transport position, before transportation.
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Quick operation guide
ENGLISH
3.17 - Only original replacement parts should be used.
ORIGINAL
4. USER INSTRUCTIONS.
4.1 - Place the lift on a rm, at surface
in the area it is to be used with the help of the transport wheels (T).
4.2 - Remove the legs (P) from their trans- port compartment (S) and fully insert them
into their working positions (V) checking that they are xed by the pins (R).
4.3 - Check that the lift is in vertical posi- tion using the spirit level (L) at the base of the tower, adjust the stabilizer (Q), turning the handle (H) if necesary.
4.4 - Release the forks (F) and place them in its working horizontal position ready to take the load on them. Insert the pins to block the forks.
4.5 - DO NOT OVERLOAD THE LIFT. MAXIMUM LOAD IS 150 kg (331 lb)
The lift should NEVER be overloaded. Safety at work is the most important is­sue. Place the load onto the lift using an adequate VMB support according to the need, use so that the weight of the load will only be elevated in a vertical direction. The minimum load is 25 Kg.
4.6 - How to place the load:
Always load
as close to the tower as possible. The maximum load diminishes according to the distance from the body of the tower as illustrated in the diagram 4.6.1, which shows the load on the gravity centre with distances to the lifting carriage at a maxi­mum lifting. Use a VMB adaptor if neces­sary.
CAUTION
When two towers are used to elevate a truss bridge, or many towers to elevate a structure of any type, it is almost impos­sible that two or more people co-ordinate the winches elevating or lowering the loads, at exactly the same pace. At a cer­tain point each tower will be extended to different height. For this reason it is ne­cessary that the structure does not stretch and allows for these differences.
With a rigid xation and if the level diffe­rence is signicant, the force generated
from the handle of the winch will deform the structure and apply a lateral force to
the lifts causing them to break and block.
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Quick operation guide
ENGLISH
B
C
D
E
A
4.7 - Elevation: Turn the winch crank clockwise (N
1
) to lift the carriage. The unique SRS system (Sequence Retainer System) will ensure that the proles rise in sequence, one af­ter the other.
4.8 - Hold:
The tower can be left in any intermediate position if it is necessary. Just stop turning the handle of the winch and leave it. The
automatic brake of the winch will block it
and hold the load.
4.9 - Lowering:
To bring the lift down you need to rst turn the winch handle gently clockwise (N
1
) to
release the clutch of the winch. Then turn
the handle anti clockwise (N
2
) until all pro-
les have been completely lowered.
4.10 - Transport:
For the transport of the tower is necessary
to fold the machine lowering every prole
completely. Once the towerlift is comple­tely folded, place the legs in their trans­port compartment (S) and the lift will be ready to be transported.
5. MAINTENANCE.
5.1 - Regularly check the state of the ca-
ble. If the cable has broken threads, or if it shows any signs of crushed/attened
areas, it should be changed and replaced
Security system ILS
The TL-A150 incorporates the ILS secu-
rity system (Inertial Lock Security). This VMB system automatically blocks each prole and the lifting carriage in the un­likely event of cable breaking.
Diagram 4.6.1
Distance from the load’s center to the
lifting carriage
Maximum load
TL-A150
A
25 cm (0.82’)
150 kg
(331 lb)
B
30 cm (0.98’)
135 kg
(298 lb)
C
40 cm (1.31’)
112 kg
(247 lb)
D
50 cm (1.64’)
96 kg
(212 lb)
For large forks:
E
60 cm (1.97’)
84 kg
(185 lb)
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Quick operation guide
ENGLISH
PRO LIFTS S.L. promises, that from the date of purchase and during the warranty period to resolve any faults that may oc­cur, produced through defect material or fabrication. Damage caused by improper
use, product modication, third party ma­nipulation or accidental re are not cove-
red by this warranty.
immediately with a new one. Do not use the lift if the cables are in bad condition. Only use VMB steel cables reference: DIN 3060 torsion resistant.
5.2 - The lift is supplied from the factory completely greased. However, it is recom­mended to periodically grease according to use, the gearing, the axis bearings, the
spiral of the crank, and the sections.
5.3 - All lifts should undergo an annual technical inspection carried out by an
authorized VMB dealer to check the cer­tications and general condition of all the
lift’s elements and security systems invol­ved in the lift’s use.
5.4 - Only use original spare parts to gua­rantee a continued security level. The user loses all rights to warranty if any spa­re parts other than originals are used or
carries out any modication or alteration
to the towerlift.
5.5 - To request a spare part please in­dicate the corresponding code which can be found in this manual together with the lift’s serial number and year of manufac­ture.
6. GUARANTEE.
The warranty period for this lift is 2 years from the date of purchase.
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Manual de usuario
ESPAÑOL
CONTENIDO
1. Introducción.
2. Información técnica.
3. Precauciones de seguridad.
4. Instrucciones de uso.
5. Mantenimiento.
6. Garantía.
1. INTRODUCCIÓN
Estimado cliente: Con el n de garantizar un funcionamiento seguro y able de la
torre elevadora TL-A150 por favor, siga cuidadosamente las instrucciones de este manual.
Antes de manipular la torre elevadora, lea las instrucciones completas y tenga en cuenta la información técnica conte­nida en este manual. Todos los produc­tos de VMB se someten a pruebas muy rigurosas, en condiciones estrictas y son monitorizados continuamente durante el proceso de fabricación. Con el n de ga­rantizar el correcto funcionamiento y se­guridad de los elevadores, sólo deben ser utilizadas piezas originales del fabricante. Si se utilizan piezas que no sean las origi­nales del fabricante, o el producto se mo-
dica de alguna manera, el usuario pierde
todos los derechos de garantía.
VMB se reserva el derecho de modicar las especicaciones y las piezas del pro-
ducto sin previo aviso. El tipo de modelo, año de producción y el número de serie deben ser citadas en cualquier consulta o
pedido de piezas de recambio.
2. INFORMACIÓN TÉCNICA
2.1 - Torre elevadora TL-A150.
2.2 - Diseñada para levantar sistemas de
audio, como sistemas de Line Array o PA, en sentido vertical a diferentes alturas.
2.3 - Carga máxima: 150 kg (331 lb).
2.4 - Carga mínima: 25 Kg (55 lb).
2.5 - Seguridad: ILS
(Sistema de seguridad de inercia).
2.6 - Altura máxima: 5.3 m (17.4’).
2.7 - Altura plegada: 1,54 m (5’).
2.8 - Dimensiones de la torre plegada:
0,6x0,42x1,54m (1.97x1.38x5’)
2.9 - Dimensiones de la caja transporte: 0,62x0,44x1,56m (2.03x1.44x5,12’)
2.10 - Área de trabajo de la torre:
1.7 x 1.85 m (5.6’ x 6.1’).
2.11 - Peso de la torre: 107 kg (236 lb).
2.12 - Soporte de carga: Brazos de carga
cortos (54.5cm).
2.13 - Material de construcción: Cuerpo principal de cinco tramos más carro ele-
vador en perl de aluminio extrusionado
6082-T6. Base, patas y soportes varios,
en perleria de acero según DIN 2394.
Gatillos de seguridad y poleas acanala­das en acero ST-37.
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