VMB TL-054, TL-056, TL-072 Operating Instructions & User Manual

V.07.14
OPERATING INSTRUCTIONS USER MANUAL
MANUAL DE INSTRUCCIONES
TOWERLIFT
TORRE ELEVADORA
TL-054 /
TL-056
USA
LIFTING TOWER TL-054 / TL-056 TORRE ELEVADORA TL-054 / TL-056
PRO LIFTS S.L. C/ Ciudad de Barcelona Nº19 Pol.Ind. Fuente del Jarro 46988 Paterna (Valencia) Tlf Export: +34 96 171 81 86 Tlf Nacional: 96 171 81 83 info@prolifts.es - www.prolifts.es
Manufacturer - Fabricante
Este manual de usuario y catálogo anexo de piezas de repuesto es propiedad de PRO LIFTS S.L.
Queda prohibida su reproducción total o parcial por cualquier medio que la tecnología actual permita.
Deposito legal y copyright 2014. Todos los derechos reservados.
MADE IN SPAIN (EU)
BGV-C1
BGG-912
EC Conformity Declaration pursuant to the EC Machinery Directives 89/392/CE and 98/37/CE: Manual lifters
Find a copy of the certifi cations at the end of this booklet.
Puede ver una copia de las certifi caciones al fi nal del manual.
Features of the TL-054/56 towerlift / Características TL-054/56...... 3 - 4
English Quick operation guide.................................................................... 5 - 11
Manual de usuario Español.......................................................................... 12 - 18
Sketches / Planos piezas................................................................................ 19 - 26
Spare part list / Lista de repuestos.............................................................. 27 - 29
Certifications / Certificaciones...................................................................... 30 - 31
CONTENTS / ÍNDICE
Depósito legal y copyright 2014. Todos los derechos reservados. 3PRO LIFTS S.L.
T
V
V
S
T
F: Forks / Brazos de carga S: Transport compartment / Alojamiento de transporte T: Transport wheels / Ruedas de transporte V: Working compartment / Alojamiento de trabajo
F
TL-054 / TL-056
Depósito legal y copyright 2014. Todos los derechos reservados. 4PRO LIFTS S.L.
W
H: Handle / Manivela L: Spirit level N: Force on hand crank / Fuerza sobre manivela P: Leg / Pata Q: Stabilizer / Estabilizador R: Catch pawl / Gatillo bloqueo patas SRS: Sequence Retainer System W: Winch / Cabrestante
N
2
N
1
R
P
H
Q
L
SRS
TL-054 / TL-056
Depósito legal y copyright 2014. Todos los derechos reservados. 5PRO LIFTS S.L.
Quick operation guide
ENGLISH
CONTENTS
1. Introduction.
2. Technical information.
3. Safety precautions.
4. Operation.
5. Maintenance.
6. Guarantee.
1. INTRODUCTION
Dear customer, in order to ensure a safe and reliable operation of the TL-054 / TL­056 towerlift please follow the instructions in this booklet carefully. Before operating the lift, read the instructions completely and please note the technical information contained within this manual.
All VMB products undergo very rigorous testing, under strict conditions and they are monitored continuously during the ma­nufacturing process.
In order to guarantee the lifts function and safety, only original parts from the manu­facturer must be used. If any parts other than those of the manufacturer are used, or the product is modifi ed in any way, the user forfeits all warranty rights to claim. VMB reserves the right to modify the pro­duct specifi cations without prior notice.
The model type, production year and se­rial number must be quoted in any queries or orders for spare parts.
2. TECHNICAL INFORMATION
2.1 - TL-054 / TL-056 Towerlift.
2.2 - Designed to lift loads, such as trus-
sing and lighting systems, vertically, up to different heights.
2.3 - Maximum load : TL-054: 220 kg (485 lb). TL-056: 200 kg (441 lb).
2.4 - Minimum load: 25 Kg (55 lb).
2.5 - Security : ILS (Inertial Lock Security).
2.6 - Maximum height :
TL-054: 5.45 m (17.8’). TL-056: 6.5 m (21.3’).
2.7 - Folded height : TL-054: 1.70 m (5.6’). TL-056: 1.98 m (6.5’)
2.8 - Work surface : 2 x 2 m (6.6’ x 6.6’).
2.9 - Unit weight : TL-054: 87 Kg (191 lb). TL-056: 94.5 kg (208 lb).
2.10. - Load support: Short forks (54.5 cm).
2.11 - Construction material : 6082-T6 alluminium for the main body, comprised of 4 profi les and a lifting carriage. Base and legs are made of steel profi le accor­ding to DIN 2394. Catches and pulleys of ST-37 steel.
Depósito legal y copyright 2014. Todos los derechos reservados. 6PRO LIFTS S.L.
Quick operation guide
ENGLISH
3. SAFETY PRECAUTIONS.
2.12 - Winch: 900 Kg Maximum load with
automatic brake. Certifi cation CE and GS TÜV.
2.13 - Cable : Steel DIN 3060. Quality 180 Kg/mm2 twist resistant. Cable diameter: 5 mm
2.14 - Adjustable stabilizing feet with rub­ber non-slip supports.
2.15 - Safety catches to anchor the legs.
2.16 - Antirust protection, primed paint
with cured polyester dust cover. The tower can be supplied with natural aluminium fi nish or black (version B).
2.17 - Spirit level to adjust the tower ver­tically.
2.18 - Swivel wheels to transport the lift when folded.
3.1 - The TL-054 / TL-056 is a machine designed to elevate loads upwards in a vertical direction, It should NEVER be used as a platform to elevate people.
3.3 - The maximum load indicated on the characteristics label and the instructions manual should not be excee­ded.
3.4 - This lift should NEVER be used to elevate a load that has not been properly checked. It is necessary to verify that the load is correctly supported and centred on the appropriate lift support so that the weight of the load will only elevate in a vertical direction.
3.2 - Only place the lift on hard, fl at surfaces always checking that it is in a vertical position by using the bub­ble level indicator (L) found on the base. Adjust the leg stabilizers (Q) by turning the handles (H) to level if ne­cessary. NEVER use wedges or other foreign objects to balance the lift.
Depósito legal y copyright 2014. Todos los derechos reservados. 7PRO LIFTS S.L.
Quick operation guide
ENGLISH
3.6 - NEVER use the lift on a vehicle or any other mobile
surface.
3.7 - If there is a possibility of strong winds or gusts, place the lift on the ground fi rmly and secure it with the use of straps. NEVER attach a strap to a vehicle or any other object that can possibly be moved.
3.8 - NEVER move the lift whilst it is carrying a load. It is not advisable to carry out any type of horizontal mo­vement even small positional adjustments.
3.9 - NEVER allow any team member below the load or anybody else in the lifts operating zone.
3.10 - Take care with all obstacles above the lift and its extension zone such as cornices, balconies, and luminous signboards. It is very important to avoid the presence of all types of cables below the extended lift.
3.5 - Check that the legs (P) are placed and set-up co­rrectly with their safety pins (R) inserted and locked.
Depósito legal y copyright 2014. Todos los derechos reservados. 8PRO LIFTS S.L.
Quick operation guide
ENGLISH
3.11 - Do not use stepladders on the lift or use it as a
support for them.
3.12 - Before using the lift, check the condition of the cable. The cable should not have broken threads or show any signs of crushed/fl attened areas. NEVER use
faulty cables, always change them if there is any doubt.
Only use VMB steel cables; reference: DIN 3060.
Quality: 180KG/mm and torsion resistant.
3.14 - Do not grease or lubricate the winch’s braking
mechanism. The brake disks have been greased with
a special heat and pressure resistant solution. Other
products should not be used to avoid negative effects
regarding the braking mechanism.
3.15 - The minimum load to avoid problems regarding
the braking mechanism is 25Kg. Without this load the
brake will not work.
3.16 - NEVER take apart the crank of the winch when
the lift is carrying a load or extended.
3.13 - All sections must be lowered fi rst, and the legs
placed in its transport position, before transportation.
Depósito legal y copyright 2014. Todos los derechos reservados. 9PRO LIFTS S.L.
Quick operation guide
ENGLISH
3.17 - Only original replacement parts should be used.
OR I G I N AL
4. USER INSTRUCTIONS.
4.1 - Place the lift on a fi rm, fl at surface
in the area it is to be used with the help of the transport wheels (T).
4.2 - Remove the legs (P) from their trans- port compartment (S) and fully insert them into their working positions (V) checking that they are fi xed by the pins (R).
4.3 - Check that the lift is in vertical posi­tion using the spirit level (L) at the base of the tower, adjust the stabilizer (Q), turning the handle (H) if necesary.
4.4 - Release the forks (F) and place them in its working position ready to take the load on them. Insert the pins to block the forks.
4.5 - DO NOT OVERLOAD THE LIFT.
TL-054 MAXIMUM LOAD IS 220 kg TL-056 MAXIMUM LOAD IS 200 kg
The lift should NEVER be overloaded. Safety at work is the most important is­sue. Place the load onto the lift using an
adequate VMB support according to the need, use so that the weight of the load will only be elevated in a vertical direction. The minimum load is 25 Kg.
4.6 - How to place the load: Always load as close to the tower as possible. The maximum load diminishes according to the distance from the body of the tower as illustrated in the diagram 4.6.1, which shows the load on the gravity centre with distances to the lifting carriage at a maxi­mum lifting.
CAUTION
When two towers are used to elevate a truss bridge, or many towers to elevate a structure of any type, it is almost impos­sible that two or more people co-ordinate the winches elevating or lowering the loads, at exactly the same pace. At a cer­tain point each tower will be extended to different height. For this reason it is ne­cessary that the structure does not stretch and allows for these differences. With a rigid fi xation and if the level diffe­rence is signifi cant, the force generated
Depósito legal y copyright 2014. Todos los derechos reservados. 10PRO LIFTS S.L.
Quick operation guide
ENGLISH
This VMB system automatically blocks each profi le and the lifting carriage in the unlikely event of cable breaking.
4.7 - Elevation:
Turn the winch crank clockwise (N1) to lift the carriage. The unique SRS system (Sequence Retainer System) will ensure that the profi les rise in sequence, one af­ter the other.
4.8 - Hold:
The tower can be left in any intermediate position if it is necessary. Just stop turning the handle of the winch and leave it. The automatic brake of the winch will block it and hold the load.
4.9 - Lowering:
To bring the lift down you need to fi rst turn the winch handle gently clockwise (N1) to release the clutch of the winch. Then turn the handle anti clockwise (N2) until all pro­fi les have been completely lowered.
4.10 - Transport:
For the transport of the tower is necessary to fold the machine lowering every profi le completely. Once the towerlift is comple­tely folded, place the legs in their trans­port compartment (S) and the lift will be ready to be transported.
from the handle of the winch will deform the structure and apply a lateral force to the lifts causing them to break and block.
Security system ILS
The TL-054 / TL-056 incorporates the ILS security system (Inertial Lock Security).
Diagram 4.6.1
B
C
D
E
A
Distance from the load’s center to the
lifting carriage
Maximum load
TL-054 TL-056
A
25 cm
(0.82’)
220 kg
(485 lb)
200 kg
(441 lb)
B
30 cm
(0.98’)
198 kg
(437 lb)
180 kg
(397 lb)
C
40 cm
(1.31’)
165 kg
(364 lb)
150
(331 lb)
D
50 cm
(1.64’)
141 kg
(311 lb)
128
(282 lb)
For large forks:
E
60 cm
(1.97’)
123 kg
(271 lb)
112 kg
(247 lb)
Loading...
+ 22 hidden pages