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S700078
Installation Manual
36 pgs8.87 Mb0

Vmac S700078, VR70 Installation Manual

SYSTEM S700078
Kubota V3600
VR70 Air Compressor
Installation Manual
C# 001126
1
CONTENTS
1.0 Information ............................................................................... 4
1.1 Foreword ............................................................................ 4
1.2 Important Safety Notice ...................................................... 4
1.3 Safety Messages ................................................................ 5
1.4 System ................................................................................ 8
1.5 Auxiliary Air Tank................................................................ 10
2.0 Routine Maintenance ............................................................... 11
2.1 Maintenance Schedule ....................................................... 11
2.2 Start-up Procedure ............................................................. 12
2.3 Shutdown Procedure .......................................................... 13
2.4 Check oil level in oil/air separator tank ............................... 14
2.5 Check pressure supply valve ............................................. 16
2.6 Check compressor for damage .......................................... 17
2.7 Check air lines and hoses for damage ............................... 17
2.8 Change compressor oil ...................................................... 18
2.9 Change compressor oil filter ............................................... 19
2.10 Change compressor air filter ............................................ 21
2.11 Change coalescing filter ................................................... 23
2.12 Electrical ........................................................................... 24
3.0 System Diagnosis .................................................................... 25
4.0 Illustrated Parts Lists ............................................................... 27
4.1 Manifold and Filters ............................................................ 27
4.2 Oil/Air Separator Tank ........................................................ 28
4.3 Compressor and Brackets .................................................. 29
4.4 Electrical Components ....................................................... 30
4.5 Hoses, Tubing and Harness ............................................... 31
2
!
Owner’s Manual — Document 1930224
Version
Revision Details
Revised by/date
Approved by/date
Implemented
A
Original manual issue
MH Aug 05/2014
-
-
B
ECN: 14-076 – Updated hose lengths ECN: 14-045 – Solenoid change to 4800664
MP – 12NOV2014
RD 14 Nov 2014
14 Nov 2014 C
ECN: 14-094 – Solenoid change to 4800679
JR – 20JAN2015
MP/RD 06 Feb 2015
12 Feb 2015 D
ECN : 15-080: Updated pg. 28
MRH - 07AUG2015
JR/GB 27 Aug 2015
04 Sep 2015
E
ECN 15-135
RAR 08 Dec 2015
CH/RD 23 Dec 2015
26 Feb 2016
F
ECN 18-070: Tank Fitting Changes
DSM 24 Apr 2019
S700078 Air Compressor System
Changes and Revisions
PD/RD/AM 10May2019
10 May 2019
Trademarks: S700078 and VMAC are registered trademarks of VMAC Global Technologies
Loctite is registered trademarks of Loctite Corporation Notice: Manuals and products are subject to change without notice
Important Information
The VMAC warranty form is located at the back of this manual or online at:
http://vmacair.com/support/warranty/ This warranty form must be completed and mailed or faxed to
VMAC at the time of installation for any subsequent warranty claim to be considered valid.
To order parts, contact your VMAC dealer. Your dealer will ask for the VMAC serial number, part number, description and quantity. To locate your nearest dealer, call 1-888-241-2289 or go to:
http://vmacair.com/dealer-locator/
VMAC recommends covering all hoses and wires for protection.
All trademarks used in this manual are the property of the respective copyright
holder. The contents of this manual may not be reproduced in any form without the
express written permission of VMAC, 1333 Kipp Road, Nanaimo, BC V9X 1R3.
Copyright 2014
VMAC – Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289 Local: 250-740-3200
Fax: 1-250-740-3201
3
Printed in Canada
Serial Number Breakdown Description
P170023|X|X|X|000X
Part
Revision
Year
Month
Manufacturing
A - H, J - N, P, R, T
-
W, Y ONLY AS PER ASME STANDARD: Y14.35M
YEAR
X - 2009
Y - 2010
Z - 2011
A - 2012
B - 2013
MONTH
A - JANUARY
B - FE
BRUARY
C - MARCH
D - APRIL
E - MAY
F - JUNE
G - JULY
H - AUGUST
I - SEPTEMBER
J - OCTOBER
K - NOVEMBER
L - DECEMBER
C - 2014
D - 2015
E - 2016
VMAC – Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289 Local: 250-740-3200
Fax: 1-250-740-3201
4
1.0 Information
1.1 Foreword
This manual provides maintenance, repair and troubleshooting instruction for the S700078 air compressor system. Proper and regular servicing provide continuing high performance and long life at low cost. For more information contact VMAC.
KEEP THIS MANUAL WITH THE AIR COMPRESSOR UNIT FOR
USER REFERENCE
1.2 Important Safety Notice
WHEN THE ENGINE IS RUNNING, EVEN WITH THE COMPRESSOR OFF, THE COMPRESSOR WILL PRODUCE UP TO 50 PSI (414 kPa) OF COMPRESSED AIR. NEVER WORK ON THE COMPRESSOR SYSTEM WITH THE ENGINE RUNNING. ALWAYS ALLOW PRESSURE TO DRAIN FOR A MINIMUM OF 5 MINUTES, OPEN THE SUPPLY VALVE AND TRIGGER ANY TOOLS ATTACHED TO DEPRESSURIZE THE SYSTEM BEFORE SERVICING THE COMPRESSOR AND COMPONENTS.
The information contained in this manual is based on sound engineering principles, research, extensive field experience and technical information. Information is constantly changing with the addition of new models, assemblies and service techniques. If a discrepancy is noted in this service manual, contact VMAC prior to initiating or proceeding with service. Current information may clarify the matter. Any person with knowledge of such discrepancies who performs service and repair assumes all risks.
Only proven service procedures are recommended. Anyone who departs from the specific instructions provided in this manual must first assure that their safety and that of others is not being compromised and that there will be no adverse effects on performance or the operational safety of the equipment.
5
VMAC will not be held responsible for any liability, injuries, loss or damage to individuals or to equipment as a result of the failure of any person to properly adhere to the procedures set out in this manual or standard safety practices. Safety should be your first consideration in performing service operations. If you have any questions concerning the procedures in this manual or require any more information on details that are not included in this manual, please contact VMAC before beginning repairs.
1.3 Safety Messages
This symbol is used to call your attention to instructions concerning your personal safety. Watch for this symbol; it points out important safety precautions, it means
“attention, become alert!” Your personal safety is
involved. Read the message that follows and be alert to the possibility of personal injury or death. Be alert; your safety is involved. While it is impossible to warn about every conceivable hazard, let good common sense be your guide.
This symbol is used to call your attention to instructions on a specific procedure that if not followed may damage or reduce the useful life of the compressor.
This symbol is used to call your attention to additional instructions or special emphasis on a specific procedure.
Safety Precautions
Read this information before operating the compressor for the first time. Follow the information and procedures in this manual for operation, maintenance and repair. Observe the following items to reduce the chance of personal injury or equipment damage.
Follow all safety precautions for mechanical work. Moving drive belts or fan blades are an extreme hazard. Stay clear of all moving parts when the system is operating. Only qualified personnel should perform maintenance and repair on system components with the compressor shutdown.
Proper service and repair are important to the safety of the service technician and the safe, reliable operation of the equipment. Always use genuine VMAC replacement parts; do not use a substitute.
VMAC – Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289 Local: 250-740-3200
Fax: 1-250-740-3201
6
The procedures described in this service manual are effective methods of service and repair. Some procedures may require the use of tools specially designed for a specific purpose. Anyone using a replacement part, service procedure or tool must first determine that neither their safety nor the safe operation of the equipment will be compromised by the replacement part, service procedure or tool selected.
This manual contains various warnings, cautions and notices that must be observed to reduce the risk of personal injury during service or repair and the possibility that improper service or repair may damage the equipment or render it unsafe. Be aware that it is impossible to warn of all the possible hazardous consequences that might result from failure to follow these instructions.
Fire and Explosion Hazards
Fire in the compressor can cause an explosion and flame projection. Should this occur, there is potential for serious injury or death.
Vaporized oil propelled by high-pressure air is an explosive mixture.
You must observe the following when operating the compressor:
• constant vigilance is necessary around high-energy equipment
• be attentive for unexplained changes in operation parameters and record any changes
• never bypass or disable the oil temperature switch
• never expose the tank or compressor to extreme heat
• ensure that the air entering the compressor is free of
flammable vapors
Personal Hazards
Follow all safe work practices. Wear the appropriate safety equipment.
Do not breathe the compressor air. Vaporized oil is a respiratory hazard.
7
Always use the appropriate personal protective equipment, particularly eye and hearing protection when operating air-powered equipment.
The compressor system is under sufficient pressure
that a leak could force the oil/air mixture through the skin directly into your bloodstream. This will cause death.
Never adjust or attempt to make any repairs to the compressor system while engine is running. Components and hoses under pressure could separate suddenly and fly out and cause serious injury or death.
Never perform maintenance procedures on the system until the Compressor has been shut down for 5 minutes. After 5 minutes open the pressure supply valve to ensure the system is depressurized. Failure to depressurize the system could cause parts to separate explosively. Flying parts could cause serious injury or death. Oil/air mixture could be sprayed out with sufficient force to penetrate the skin, which could cause serious injury or death.
The compressor and the compressor system gets very hot during operation, contact with the components or the oil can cause serious burns.
Components and hoses under pressure could separate suddenly and fly out and cause serious injury or death. The auxiliary air tank must be drained before servicing any components in the compressor system.
Pressure regulator and/or lubricator
The compressor can produce air pressures up to approximately 150 PSI (896 kPa). It is the responsibility of the user to know the pressure and air flow requirements of the tools powered by the air compressor system. An appropriate air pressure regulator and lubricator can be externally installed to the outside of the pressure supply valve. Failure to regulate the air pressure could cause damage to the tool.
VMAC – Vehicle Mounted Air Compressors
Toll Free: 1-888-241-2289 Local: 250-740-3200
Fax: 1-250-740-3201
8
1.4 System
The compressor system is protected from over pressurization by a mechanical inlet control in the compressor that regulates air flow in response to the demand. There is also a 200 PSI (1,379 kPa) pressure relief valve in the oil/air separation tank to protect the system from over pressurization. If the oil temperature exceeds 290°F (143°C) the system is switched off, draining the high pressure air and reducing the load on the engine.
VMAC certified oil is used to lubricate the compressor and is the only approved lubricant. Any other oil will void the warranty. The oil/air separator tank removes most of the oil from the compressed air and the coalescing separating filter removes the remaining oil. The oil is passed through a replaceable filter to remove contaminants.
The compressor intake is equipped with a replaceable paper filter element.
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Compressor
Oil/Air Separator
Tank
Manifold Block
Coalescing Separator Filter
Oil Filter
Oil Cooler
Pressure Relief Valve
Air Filter
Solenoid Valve
Oil Fill/Dipstick
Drain Valve
Thermostat
Inlet Control Valve
Wiring Harness
System Components
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