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WARNING
F
or your own safety, read
i
nstruction manual before
o
perating saw.
1. Always wear safety goggles
w
hen cutting.
2
. Use splash hood for every
o
peration for which it can
b
e used.
3
. Disconnect saw before
cleaning or changing blade.
4
. Do not use any cutting blade
with openings and grooves.
U
se only continuous rim blades.
5
. Replace damaged blade
before operating.
6
. Do not expose to rain or use
in damp locations.
BT65011 &
BT65011IND
Power Pro 1100 Tile Saw
TABLE OF CONTENTS
SAFETY INSTRUCTIONS FOR TILE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
WARNING/ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.-5
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FEATURES FOR TILE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL & MOTOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY & SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
BLADE GUARD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
WATER PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WATER PUMP SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SIDE EXTENSION TABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
STEPS FOR STRAIGHT CUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
STEPS FOR DIAGONAL CUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
STEPS FOR PLUNGE CUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
STEPS FOR ANGLE CUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SAW MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
9
WATER PUMP MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAMOND BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DO’S & DO NOT’S FOR DIAMOND BLADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
9
10
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WARNING!
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND SPANNERS. Always check to see that keys and adjusting spanners are removed from
tool before turning it on.
. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
3
. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or expose them to
4
rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should keep a safe distance from the work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
8. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
11. SECURE WORK. Use clamps or a vice to hold work when practical. This safety precaution allows for proper tool
operation freeing both hands to operate tool.
12. DO NOT OVERREACH. Keep proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for
lubricating and changing accessories.
14. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, etc.
15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the “off” position before plugging in.
16. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The use of improper
accessories may increase risk of injury.
17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally
contacted.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and perform its intended function – check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A
guard or other parts that are damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade only.
20. NEVER LEAVETHETOOL RUNNING UNATTENDED.TURN POWER OFF. Do not leave tool until it comes to a complete stop.
21. Always turn off the power while adjusting the angle for mitre cuts.
22. The cutting table must be in the starting position before adjusting the cutting head, to perform angle cuts.
23. ENSURE THAT THERE IS A CONTINUOUS FLOW OF WATER to both sides of the blade during operation.
24. CHECK DIAMOND BLADES CAREFULLY FOR CRACKS, NICKS, MISSING DIAMOND MATRIX OR OUT OF ALIGNMENT
CONDITION. Replace damaged blades immediately. Do not use damaged blades, which can cause bodily injury.
READ THIS OWNER’S MANUAL COMPLETELY AND MAKE SURE YOU UNDERSTAND ALL OF IT’S
SAFETY GUIDELINES.
GENERAL SAFETY INSTRUCTIONS FOR TILE SAW
POSITIONING OF TILE SAW (See Illustration 1)
A. To avoid the possibility of the appliance plug or socket getting wet,
position the tile saw to one side of a wall-mounted socket to prevent
water from dripping onto the socket or plug. The user should arrange
a “drip loop” is that part of the cable below the level of the socket, or
connector if an extension cable is used, to prevent water traveling
along the cable and coming in contact with the socket.
B. If the plug or socket does get wet, DO NOT unplug the cable.
Disconnect the fuse or circuit breaker that supplies power to the tool.
Then, unplug and examine for presence of water in the socket.
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Illustration 1
DRIP LOOP
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WARNING!
Wear eye protection.
•
Use blade guard when cutting.
•
• Disconnect saw before servicing, when changing cutting wheels, and cleaning.
• Use tool only with continuous rim cutting wheels free of opening and grooves.
• Replace damaged blades before operating.
• Do not expose to rain or use in damp location.
• Turn off the power before adjusting the angle for mitre cuts.
For Your Own Safety Read Instruction Manual Before Operating Saw
ELECTRICAL REQUIREMENTS
1. CONNECTING TOOL TO POWER SOURCE OUTLET. THIS TILE SAW MUST BE CONNECTED TO A GROUNDED POWER
OURCE while in use to protect the operator from electrical shock. (Figure 1)
S
2. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electrical
urrent to reduce the risk of electrical shock. This tool is equipped with an electric cable having equipment grounding
c
conductor and a grounding plug. Insert the 3-prong electrical plug into a 3-pole socket that is properly installed and
grounded in accordance with all local codes and ordinances.
3. Do not modify the plug provided if it will not fit the outlet. Have the proper outlet installed by a qualified electrician.
4. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with
insulation having an outer surface that is green (with or without yellow stripes) is the equipment-grounding conductor.
If repair or replacement of the electric cable or plug in necessary, do not connect the equipment – grounding conductor
to a live terminal.
5. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or
if in doubt as to whether the tool is properly grounded.
6. Use only 3-wire extension cables that have 3-prong grounding plugs and 3-pole sockets that accept the tool’s plug.
7. Repair or replace damaged or worn cable immediately.
8. To avoid the possibility of the appliance plug or socket getting wet, position tile saw to one side of a wall-mounted socket
to prevent water from dripping onto the socket or plug. The user should arrange a “drip loop” in the cable connecting
the saw to a socket. The “drip loop” is that part of the cable below the level of the socket, or the connector if an extension
cable is used, to prevent water traveling along the cable and coming in contact with the socket.
9. If the plug or socket does get wet, DO NOT unplug the cable. Disconnect the fuse or circuit breaker that supplies power
to the tool. Then unplug and examine for presence of water in the socket.
10.Only CE listed extension cables should be used with this product.
11.Improper use of extension cables may cause inefficient operation of your tool, which can result in overheating. Be sure
your extension cable is rated to allow sufficient current flow to the motor. For the proper gauge for your tool, see chart.
12.Do not let your fingers touch the terminals of plug when installing or removing the plug to or from the outlet.
13.THIS TILE SAW MUST BE PROPERLY GROUNDED. If not properly grounded, this power tool can incur the potential
hazard of electrical shock particularly when used in damp locations or in proximity to plumbing. If an electrical shock
occurs, there is the potential of a secondary hazard such as your hands contacting the saw blade.
GENERAL SAFETY INSTRUCTIONS FOR TILE SAW
EXTENSION CABLES
1. Use only extension cables that are intended for outdoor use. These extension cables are identified by a marking
“Acceptable for use with outdoor appliances: store indoors while not in use.” Use only extension cables having an
electrical rating equal to or greater than the rating of the product. Do not use damaged extension cables. Examine
extension cable before using and replace if damaged. Do not abuse extension cables and do not pull on any cable to
disconnect. Keep cable away from heat and sharp edges. Always disconnect the extension cable from the socket before
disconnecting the product from the extension cable.
2. WARNING - To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with
wet hands.
3. Residual current device (RCD) protection should be provided on the circuit(s) or outlet(s) to be used for the tile saw.
4. Use proper extension cable. Make sure your extension cable is in good condition. When using an extension cable, be
sure to use a cable heavy enough to carry the current your product will draw. An undersized cable will cause a drop in
line voltage, resulting in loss power and overheating.
CAUTION!
To avoid permanent motor damage you must use the correct extension cable. Never use more
than one extension cable at a time.
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