VistaPure 3000 Installation Manual & Owner's Manual

Ultra Pure Water System
Prefilter
D/I #2
D/I #1
Hyperfiltration
Polishing
1
3
2
5
C
H
B
101
102
103
104
105
106
A
K
I
4
Maximum Operating Temperature
100° F
Minimum Operating Temperature
45° F
isp 001erusserP gnitarepO mumixaM
tseb isp +04 – isp 03erusserP muminiM
5.8 – 5.6egnaR Hp lamitpO
Maximum Total Dissolved Solids (TDS) 500
5.9 – 5.5egnaR Hp mumixaM mpp 171/rg 01ssendraH tneulfnI mumixaM
mpp 50.0esenagnaM tneulfnI mumixaM
mpp 1.0norI tneulfnI mumixaM Maximum Influent Hydrogen Sulfide none Maximum Influent Chlorine/Chloramine 2 ppm Maximum Daily Output (12 hours) 25 gal (94 L) Stage 1 Prefiltration Element Service Life 1 year max Stage 1 Prefiltration Replacement Order # R5633 Stage 2 Hyperfiltration Element Service Life 3-5 years Stage 2 Hyperfiltration Replacement Order # R3080 Stage 3 Deionization Element Service Life 4-18 mo – See pg 7 Stage 3 Deionization Replacement Order # R5662 Stage 4 Polishing Filter Element Service Life 1 year max Stage 4 Polishing Replacement Order # R2551 System Dimensions (W x H x D) 22”x16”x 5”
”61 x ”5.9)H x aiD( snoisnemiD knaT
Approximate Shipping Weight (Dry-2 Cartons) 33 lbs
Model 3000
Installation Guide
& Owner’s Manual
The VistaPure Ultra Pure Water System is designed to produce two grades of high-purity water – 1) distilled­quality for use in your autoclaves and 2) non-corrosive water for use in bottle systems and for other uses. It is critical that water used in autoclaves be virtually free of dissolved solids and contaminants in order to protect the heating chamber and to prevent build-up of contaminants that can create hard deposits and more frequent cleanings. If poor quality water is used, the autoclave will generally need to be re-built or replaced at substantial cost. Water used in self-contained dental bottle systems should be of high quality but not the same grade as used in autoclaves since distilled-grade water is corrosive to metals used in the construction of dental units. The VistaPure system is designed to be built-in to sterilization centers, cabinetry or can be simply installed in an equipment room. In addition to use with your autoclaves, the high purity water produced by your new VistaPure can be used for making coffee, tea and other beverages, for laboratory use and more.
The system provides 2.7 gallons of treated water in the pressurized storage tank and automatically produces a new supply as water is drawn from storage. The system does not require electricity – it only needs a potable supply of cold water and a drain. It is highly recommended that water supplied to the system be free of sediment. Further, if the
source water is hard, the system ltration elements will last
longer if the water supply is softened.
Please return the Warranty / Registration form
immediately upon installation.
Always follow local plumbing codes.
Note the following specications before proceeding:
Figure 1. Front view of the VistaPure system.
VistaPure Model 3000 Specications
Although actual installation of VistaPure is quite simple, it is recommended that a professional technician familiar with dental operatory systems perform the installation due to the wide variety of possible options, running of water and air lines, drain lines, etc. He/she should be familiar with the local plumbing codes and techniques for successful dental equipment installations.
Please read this entire manual before proceeding with
Please make certain that anyone responsible for future
operation and maintenance of the system is familiar with
all details contained in the installation and maintenance
installation and operation.
manuals.
Please keep the maintenance manual handy for
future reference.
UNPACKING – Carefully unpack the contents of the product carton. It should include the system, Installation Guide & Owner’s Manual, Warranty Registration sheet, an accessory pack and a supply of colored tubing. Check to make certain there was no damage during shipment. If damage is evident, contact the shipping company or your distributor immediately.
Installation Procedure
( Please refer to drawings that follow )
1. If the system is not already mounted in another
product (sterilization center, etc.) mount as desired
near a cold water source and 1-1/2” drain.
DATA – Locate the serial tag on the system and record it on the blue Warranty Registration sheet. Provide all of the information requested on the Warranty Registration sheet and mail it immediately to Vista Research Group, LLC upon installation. Write the date of installation and the installer’s name on the tag using a ne tip, permanent marker (e.g. a Sharpie®) or some other writing instrument that will not smear.
HOW THE SYSTEM WORKS – The system is a unique design that combines several technologies using multiple stages to produce the highest purity
product – water with a total dissolved solids (TDS) reading as low as zero (000).
The rst stage is a Prelter that removes sediment, chlorine and other contaminants by physical ltration,
absorption and adsorption. Next is the Hyperltration stage where pressure from the water source and the non-electric permeate pump forces the water through a semi-permeable membrane removing contaminants at the molecular level. Contaminants are rinsed away from the membrane and down the drain. The water is then sent to two cartridges in series that contains both cationic and anionic resins for removing any remaining contaminants by a Deionization process.
The nished water is sent to a 2.7 gallon storage tank where it is delivered on demand to the autoclave ller
wand or the bottle faucet as needed. Water running
to the secondary faucet (for lling bottles, etc.) runs
through the Polishing lter after leaving the tank where a small amount of dissolved solids is added back to the water to prevent corrosion.
LOCATION: The VistaPure system can be installed nearly anywhere in the typical dental, medical, lab or hospital setting, typically near a faucet and sink. The
system and tank are designed to t under a countertop
and connect directly to the cold water supply line and drain. It may also be installed in any area where there is a quality cold water supply and drain connection.
INSTALLATION: Although actual installation of VistaPure is quite simple, you may wish to enlist the services of a professional technician since your system is going to be directly connected to the plumbing system. He/she is familiar with the wide variety of possible installation options, running of water and drain lines, local plumbing codes and techniques for successful equipment installations.
2. Position storage tank as near VistaPure system board as possible.
3. Locate the white elbow tank valve in accessory pack and attach valve to the side of the tank. Hand­tighten only!! Never use tools on system valves and
ttings!
4. Provide for a 1/4” connection to the cold water supply. This is usually done using a piercing saddle
valve or compression tting.
5. Provide a 1-1/2” vertical drain riser with trap as shown in Figure 3 or Figure 4. The Air Gap drain
tting and 1/4” push-type tting is included in the accessory pack. The Air Gap drain tting should be
glued to the drain riser as shown. See page 6 for drain
congurations.
6. Mount the faucet on the sink or countertop deck.
The faucet & push-type faucet connector tting are
included in the accessory kit.
7. Attach colored tubing to the proper segments on the system manifold and the appliance/device as shown in Figure 2. When attaching tubing to the push-type
ttings, make certain all tubing cuts are straight and free from burrs. Tubing must be rmly inserted into the tting (11/16” plunge) to avoid leaks.
IMPORTANT NOTE: If the system is mounted inside a cabinet, under a sink or on a sliding device, be careful that tubes are not crushed or crimped. If the system is on a sliding device for easy access, make certain to create a coil with the tubes that will allow the system to move in and out without causing damage or restriction. See Figure 7 for the proper coil layout.
IMPORTANT NOTE: If the VistaPure system is
to be installed remote to the autoclave(s) and/or in a cabinet, sh the solid blue tubing behind cabinetry
to the autoclave center. The solid blue tubing and the coiled blue tubing are to be joined with the white 1/4” x 3/8” push-type union that is already attached to one end of the coiled tubing. Please see Figure 2.
Make certain to provide a restraint at the straight end of the coiled tubing near the union so that when pulling out on the autoclave wand and coiled tubing the union connection is not stressed.
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Extra lengths of tubing are included with each system. Below is the tubing color code chart. Please refer to Figure 2 for detail.
Red From Cold Water Supply
Black To Drain
Natural To and From Tank
Blue Smooth To Autoclave Area
Blue Coiled To Autoclave Filler Wand
White To Faucet
8. Cleansing the system (after all tubing connections
have been made). Find the 35 ml syringe that’s included in the accessory kit. Place about 20-30 ml of clean water into a small paper cup and add about
two (2) drops of standard household bleach. Stir
gently with the syringe then pull the solution into the syringe. Remove the safety cap from the injection
port at “K” on the manifold (see Figure 2). To remove
the cap simply hold the collet back against the cap
tting and pull it away from the check valve. Inject the solution into the Injection Port. Draw 20-30 ml of
fresh water into the syringe and also inject it into the Port in order to push all the bleach out of the check
valve. Replace the safety cap by pushing it rmly
onto the Injection Port tube. Immediately “Open” the Water Supply Inlet Valve “I” on the manifold and
water will begin to ow into the system lling the
tank with treated water and the bleach.
9. Allow the system to run for twenty (20) minutes.
Waste water should be running to the drain Air Gap
“D” and a pulsing / clicking sound should be heard
coming from the Permeate Pump “C.” After twenty minutes, “Close” the Water Supply Inlet Valve “I” on the system manifold then discharge water from both the Autoclave Wand “F” and Faucet “G” until
Tank “E” is empty and water ow stops. The system
is now cleansed.
10. “Open” Water Supply Inlet Valve “I” and allow it ro run until the tank is full. This will take over an
hour for the tank to completely ll. However, water
can be used anytime after about thirty minutes since the system produces and stores up to 2.7 gallons of water and can deliver water to both the Wand and the Faucet even while it’s making new water. The system capacity is about 25 gallons of production per 12 hour work day.
Monitoring TDS
Total dissolved solids (TDS) is the quantitative
measure of virtually ALL constituents found in a particular water supply counted as parts per million
(ppm) or milligrams per liter (mg/l). Water is simply
H2O – basically, everything else found in it would
contribute to the TDS. A typical city water supply will have a TDS reading of from 150 – 350 TDS, although
it varies greatly. The federal standard for municipal
water systems is a maximum of 500 ppm TDS. Some
rural well waters are quite often found to range from 300 to over 1,000 ppm. Water for use in autoclaves
should be of distilled quality which is a TDS of 0 – 5 ppm (some more sensitive autoclaves require 0 – 3 ppm). Water with TDS readings higher than 5 ppm
will eventually cause staining, scale build-up, etc. and require cleaning and/or repair. The worse the water, the more costly the maintenance and repairs – to the point that some autoclaves won’t even operate if the
TDS is high.
The VistaPure system comes equipped with a battery-
operated dual TDS meter. This allows you to check
the water quality throughout the system. For example,
slide the switch on the TDS meter (see Figure 5) to “IN.” This reads the level of TDS in the water emerging from the Hyperltration module. Slide the switch to “OUT” and this will display the level of TDS emerging from the Deionization modules on its way
to the Tank and/or Autoclave Wand. Water should be running during test.
A separate handheld TDS meter is also included that can be used to determine the level of TDS in the
Supply Water fed to the system. With these data one can monitor the complete process as necessary. For example, under normal operating conditions, typical
TDS levels might be as follows in this example:
City Water Feed 200 TDS X After Hyperltration 010 TDS 5% of X After Deionization 000 TDS After D/I
Remember, this is only an example. However, the
reading on the “IN” should generally be about 5% of the inbound water TDS and the D/I modules remove the balance remaining to achieve the 0-3 TDS level
desired.
Figure 7 shows the handheld TDS monitor provided
with your system. It can be used at any time to determine the quality of the raw and treated water. Simply remove it from the leather case, remove the protective cap exposing the probe, push the power button to activate, immerse the probe into the water.
The LCD display will show the TDS level. NEVER
immerse the monitor beyond the rst section
(marked as “A” on Figure 5). While immersed, the “hold” button can be pushed to lock the display. After use, shake the water out of the probe area and wipe the outer portion dry – never push anything into the probe area. Check the water quality frequently and change
lter elements as required (see the Specications on cover for replacement frequency). Both TDS monitors
are operated by a simple button cell battery available at most any store.
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