Vision Engineering Hawk QC-200, Hawk QC-300, Hawk QC-5000 User Manual

User Guide
2 or 3-Axis Manual Non-Contact Measuring System
INTRODUCTIONHealth & Safety
Vision Engineering and its products conforms to the requirements of the EC Directives on Waste Electrical and Electronic Equipment (WEEE) and Restriction of Hazardous Substances (RoHS).
Head pack 1 Stand pack 1 Stage pack 1 Accessories packs 2 Illumination and objectives pack 2 QC-200/300 microprocessor pack 3 QC-5000 microprocessor pack 3
ASSEMBLY
Stage assembly 4 Ringlight attachment 5 Macro EPI attachment 5 Macro EPI and ringlight attachment 6 Micro EPI and lens turret attachment 6 Attaching the head only 7 Mounting camera to rear 7 Mounting camera to side for image capture 8 Attaching the anti-glare shield 8 Inserting the illuminator lamp 9 Inserting the stage glass 10 Connecting the fibre optic cable to the illuminator 11 QC-200/QC-300 microprocessor assembly 12 Cable connection points for the manual QC-200/QC-300 system 13 Interconnection diagram for manual Hawk system with QC-200 14 Interconnection diagram for manual Hawk system with QC-300 15 Interconnection diagram for Hawk system with manual QC-5000 16 Interconnection diagram for Hawk system with QC-5000 VED 17
SETTING UP
Manual system controls 18 Align head to stage 18 Stand levelling 19 Stage glass levelling 19 Camera Setup 19
OPERATION
Objective lens 20 Episcopic illuminator 21 LED Ringlight 21 Control box 22 LED illuminator specification 22 Substage 23 Taking a measurement (QC-200) 23 Taking a measurement (QC-300/QC-5000 VED) 24 Good working practices 24
CONTENTS
ROUTINE MAINTENANCE
Graticule adjustment 25 Changing the illuminator lamp 26 General care 27 Consumable and replacement parts 27 Environmental conditions 27
ACCESSORIES & OPTIONS
OTHER SOLUTIONS FROM VISION ENGINEERING
Stereo inspection systems 29 Non-contact measuring systems 30
SERVICE & CALIBRATION RECORD
WARRANTY
CONTENTS
PACKING CONTENTSSee packing list to clarify contents of delivery.
Head pack
Stand pack
Stage pack
200mm x 150mm
(8" x 6")
150mm x 150mm
(6" x 6")
www.visioneng.com/support Hawk 2 or 3-Axis Manual Non-Contact Measuring System
PACKING CONTENTS
1
1
2
1
2
Accessories packs
Photographic adaptor
Illuminator
Power supply
Illumination and objectives pack
Macro EPI
Ringlight and Control box
Micro EPI/Turret Assembly
Macro Lens
Micro Lens
Hawk 2 or 3-Axis Manual Non-Contact Measuring System www.visioneng.com/support
PACKING CONTENTS
2
Macro Lens Options
x1
x2
x5
x10
134
5
Micro Lens Options
Micro Micro LWD Micro SLWD
x5 x10 x20
x10 x20 x50
x20 x50
x50 x100
1231234
5
123
2
QC-200/300 microprocessor pack
QC-5000 microprocessor pack
www.visioneng.com/support Hawk 2 or 3-Axis Manual Non-Contact Measuring System
PACKING CONTENTS
3
QC-200 items included:
Power lead
Instruction manual
QC Quickie Test Slide
QC-300 items included:
Power lead
Instruction manual
QC Quickie Test Slide
QC-5000 items included
Manual Optional Manual VED
Instruction Manual Instruction Manual
Encoder Cable Encoder Cable
RS232 Comms Cable RS232 Comms Cable
2 x Power Leads 2 x Power Leads
QC-5000 Software QC-5000 Software
Windows Software Windows Software
Graphics Card
(pre-installed)
Drivers Disc
Additional Monitor
S-Video Cable
ASSEMBLYThe following paragraphs provide instructions on how to assemble the Hawk Measuring System. In most instances
the illustrations are self explanatory; where necessary the illustrations are supported by text.
Stage assembly
To attach the Stage proceed as follows:
u Use the red transit handle and focus control covers to lift the stand into the required work position.
u Remove the red transit handle and focus
control covers. Screw the two focus control collars u into position.
u Remove the grub screw v. Use the
focus controls w to raise the head platform x until there is sufficient room to unscrew and remove the transit tube y.
u Using the red transit handles, lift the
stage into position and secure it using the bolts provided with the stand, not the bolts that secure the stage into the transit box.
u Remove the stage
transit handles z.
u Adjust the stabilizing foot {
to support the stand base.
u Screw the required condenser
lens | through the stage and into the stand.
Note: Micro condensers should only be used with micro
lenses when viewing a subject at stage glass level.
Hawk 2 or 3-Axis Manual Non-Contact Measuring System www.visioneng.com/support
ASSEMBLY
4
Micro
Macro
u
v
w
x
y
z
{
|
Ringlight attachment
Macro EPI attachment
Note: The same procedure is used to fit either the Macro EPI (illustrated) or the Micro EPI. The Micro
EPI cannot have an Objective Holder or Ringlight fitted.
www.visioneng.com/support Hawk 2 or 3-Axis Manual Non-Contact Measuring System
ASSEMBLY
5
Securing Screw
Grub Screw
Grub Screw
Securing Screw
Macro EPI and ringlight attachment
Micro EPI and lens turret attachment
Hawk 2 or 3-Axis Manual Non-Contact Measuring System www.visioneng.com/support
ASSEMBLY
6
Grub Screw
Securing Screw
Grub Screw
Securing Screw
Grub Screw
Grub Screw
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