INTRODUCTIONHAWK MKII 3-Axis Non-Contact Measurement Systems
Vision Engineering's Hawk family of 3-axis non-contact measuring systems are designed to achieve the highest levels
of accuracy and repeatability. With high precision measuring stages, and a range of illumination options to suit all
applications.
Health & Safety
Vision Engineering and its products conforms to the requirements of the EC Directives on Waste Electrical and
Electronic Equipment (WEEE) and Restriction of Hazardous Substances (RoHS).
EN61326-1:2006
FCC Part 15
EN61010-1:2010
WARNING: ALL EQUIPMENT PLUGGED INTO THIS UNIT MUST BE APPROVED TO EN60950-1:2001 AND
CHECK CURRENT RATING OF OUTPUT SOCKET IF USED.
HAWK EQUIPMENT – WARNING
This warning refers to CNC systems
Warning – hazardous moving parts.
To avoid entrapment, keep fingers and other body parts
away from moving parts
To stop all CNC movement in an emergency situation move the joystick in ANY direction.
This will interrupt the CNC programme and stop any movement.
In the case of a system failure or crash, to stop the CNC movement switch the Control Power Supply off or switch off
the mains power to the system.
WARNING
DISCONNECT THE MAINS POWER SUPPLY BEFORE PERFORMING ANY
MAINTENANCE ROUTINE
UNPACKING
UNPACKINGUnpacking the Hawk stand (all systems)
1
2
Hawk with M3 software manual system
Box 1 Stand
Box 2 Head
Box 3 PSU - Manual and lighting, and cables
Box 4 M3 software pre-installed PC, keyboard and mouse
Box 5 Monitor
Box 6 M3 USB interface box
Box 7 Manual stage (200mm x 150mm)
Box 8 Optional accessories
3
Hawk with M3-CNC software motorised system
Box 1 Stand
Box 2 Head
Box 3 PSU CNC, and cables
Box 4 Joystick
Box 5 Trackerball
Box 6 M3-CNC software pre-installed PC, keyboard, mouse
Box 7 Monitor
Box 8 M3-CNC USB interface box
Box 9 Motorised stage (200mm x 150mm)
Box 10 Optional accessories
Hawk QC-5000 manual system
Box 1 Stand
Box 2 Head
Box 3 PSU CNC, and cables
Box 4 Joystick
Box 5 Trackerball
Box 6 QC-5000 PC, keyboard and mouse
Box 7 Monitor
Box 8 Manual stage (150mm x 150mm or 200mm x 150mm)
Box 9 Optional accessories
Hawk QC-5000 motorised system
Box 1 Stand
Box 2 Head
Box 3 PSU CNC, and cables
Box 4 Joystick
Box 5 Trackerball
Box 6 QC-5000 PC, keyboard and mouse
Box 7 Monitor
Box 8 Motorised stage (200mm x 150mm)
Box 9 Optional accessories
CONTENTS
CONTENTSPACKING CONTENTS
Head pack1
Stand pack1
Stage pack1
Control units2
CNC control PSU2
Joystick and trackerball2
Control PSU manual and lighting control2
Accessories3
Macro3
Micro3
M3 USB Interface box4
QC-5000 PC4
ASSEMBLY
Removing the transit protection5
Attaching the stage5
Ringlight attachment6
Macro EPI attachment6
Macro EPI and ringlight attachment7
Micro EPI and lens turret attachment7
Attaching the head only8
Mounting camera to rear8
Attaching Unicam II9
Attaching the anti-glare shield9
Inserting the stage glass10
Cable connection M3-VED (manual systems)11
Cable connection M3-CNC (CNC systems)12
Cable connection QC-5000 (manual systems)13
Cable connection QC-5000 (CNC systems)14
START UP / SHUT DOWN PROCEDURE
CNC start up procedure (PC / M3)15
CNC shutdown procedure (PC /M3)15
Manual lighting control PSU start up15
Manual lighting control PSU shutdown15
SETTING UP
Manual system controls16
CNC system controls17
Align head to stage18
Stand levelling18
Stage glass levelling18
Camera Setup18
CONTENTS
OPERATION
Objective lens19
Episcopic illuminator20
Symbols and icons20
Manual and lighting controls21
Ringlight control22
Substage23
ROUTINE MAINTENANCE
Graticule adjustment24
Substage LED replacement25
Episcopic LED replacement25
General care26
Consumable and replacement parts26
Environmental conditions26
ACCESSORIES & OPTIONS
SERVICE & CALIBRATION RECORD
WARRANTY
PACKING CONTENTSSee packing list to clarify contents of delivery.
1
2
1
2
3
3
4
4
Head pack
Stand pack
PACKING CONTENTS
Stage pack
150mm x 150mm
(manual)
200mm x 150mm
(manual)
200mm x 150mm
(motorised)
250mm X 150mm
(manual)
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3
PACKING CONTENTS
213
123
M3 USB Interface box
M3 USB interface unit
Note: Please ensure your Windows® operating
system is kept up to date through
Windows® Update.
Note: In applications where the USB
signal/power is weak (i.e. with long leads
and some laptops) we recommend using a
powered hub or repeater cable (available
from your local PC retailer).
QC-5000 PC
QC-5000 PC
Monitor
Keyboard and mouse
Note: Please ensure your Windows®
operating system is kept up to date
through Windows® Update.
ASSEMBLYThe following paragraphs provide instructions on how to assemble the Hawk Measuring System. In most instances
the illustrations are self explanatory; where necessary the illustrations are supported by text.
Removing the transit protection
uUse the red transit handle u and either of the focus control covers v
to lift the stand into the required work position.
uRemove the red transit handle and focus control
covers. Screw the two focus control collars w
(one each side) into position.
uRemove the transit handle by removing the
screws that secure it to the stand.
x
uLoosen screws x and y. Use the focus
controls z to raise the head platform {
until there is sufficient room to remove the
transit tube |. Unscrew dovetail from
item | as required.
|
y
u
{
z
w
v
Attaching the stage
uCheck the stand base plate u and the underside of the 200mm x
150mm stage v are clean and free of any debris.
uUsing the red stage transit handles w, lift the stage into position and
secure it using the bolts provided with the stand, not the bolts thatsecure the stage into the transit box.
v
uUse the Allen key supplied to progressively tighten all 4
screws x in the numbered sequence (shown in the
diagram y below) to a torque of 2.8Nm. This is
approximately equal to bolt touch down, plus a quarter
of a turn.
uRemove the stage transit handles.
uAdjust the stabilizing foot z to support
the stand base.
{
w
x
x
x
x
w
u
z
uScrew the required condenser lens {
through the stage and into the stand.
Note: Micro condensers should only be used
with micro lenses when viewing a subject at
stage glass level.
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y
5
ASSEMBLY
Ringlight attachment
Securing Screw
3G Ringlight adapter
Securing Screw
Macro EPI attachment
Note: The same procedure is used to fit either the Macro EPI (illustrated) or the Micro EPI. The Micro
EPI cannot have an Objective Holder or Ringlight fitted.
OPERATIONWARNING: ENSURE THE RELEVANT START UP AND SHUT DOWN PROCEDURES ARE ALWAYS FOLLOWED
TO AVOID DAMAGE TO SYSTEM (SEE PAGE 15).
To achieve the optimum results from the Hawk Measuring System, the illumination and optics need to be adjusted to
provide the best possible image to the operator. Certain lighting options are better for some applications than others.
Illumination and focus should be adjusted until the image is clear and bright, with good contrast. Maximum contrast
gives the best image resolution and allows for the highest level of accuracy and repeatability.
Contact the nearest Vision Engineering branch/distributor for further advice.
Objective lens
Iris control
Each Macro objective lens has an adjustable iris which restricts the aperture of the lens. By rotating the control ring
on the bottom of the objective lens, the iris opens and closes. Adjusting the objective lens aperture slightly increases
or decreases the depth of field. This feature is useful for subjects where greater surface definition is required. The
same results can be achieved with a Micro objective lens by adjusting the iris wheel in the Episcopic illuminator.
Closing the Substage Iris improves ability to locate an edge on a cylindrical component/raised profile.
Magnification tables
Macro Lenses
Part No. Objective LensTotal MagnificationWorking Distance
H-007 x110x84mm14.2mm270µm
H-008x220x81mm7.1mm67µm
H-009 x550x61mm2.8mm10µm
H-010 x10100x35mm1.4mm6µm
Standard Working Distance Micro Lenses
Part No. Objective LensTotal MagnificationWorking Distance
H-110x550x20.0mm4.4mm12.22µm
H-100x10100x10.1mm2.2mm3.06µm
H-101x20200x3.1mm1.1mm1.3µm
H-103x50500x0.66mm0.44mm0.3µm
Long Working Distance Micro Lenses
Part No. Objective LensTotal MagnificationWorking Distance
H-104x10100x21.0mm2.2mm4.4µm
H-105x20200x12.0mm1.1mm1.72µm
H-106x50500x10.6mm0.44mm1.10µm
H-107x1001000x3.4mm0.22mm0.43µm
Field of View
(diameter)
Field of View
(diameter)
Field of View
(diameter)
Depth of Field
Depth of Field
Depth of Field
Super Long Working Distance Micro Lenses
Part No. Objective LensTotal MagnificationWorking Distance
H-108x20200x21.0mm1.1mm2.24µm
H-109x50500x15.0mm0.44mm1.36µm
Field of View
(diameter)
Depth of Field
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OPERATION
Control Lever
LED EPI
Thumbwheel
Episcopic illuminator
The Episcopic illuminator provides through the lens illumination for measuring deep surface features, holes and blind
bores. The light follows the optical path through the objective lens. The following adjustment can be made:
• Ad just the sur face light ing to suit the com po nent by us ing the thumbwheel and the beam split mir ror.
• Adjust light in ten sity.
• Adjust the depth of field of the objective lens by rotating the iris control thumbwheel (a smaller iris increases
the depth of field).
• To change the image con trast, fully engage the beam split mirror control lever.
Symbols and icons
Key to symbols and icons
The symbols and Icons below are shown where applicable:
Ringlight
Sub-stage
Episcopic illumination
Display I/O Connection to PC or M3 interface box
Refer to manual
HEADViewing Head power
VREFVideo reference
CNC Connection to PC or M3 interface box
JOYSTICK Connection to Joystick controller
X,Y, Z AXIS
MOTOR Connection to the HAWK motor connections
Lighting is controlled by toggle switch and dimmer knob in Manual mode. Note that the manual lighting controls will
not operate the lighting if the PC lighting control cable is connected to the ‘Display I/O’ port at the back of the unit.
Ringlight illumination
Dimmer Knob
Illumination
ON/OFF switches
Sub stage
illumination
Ringlight status LED
Episcopic illumination
Mains On/Off
Power LED
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OPERATION
Ringlight control
The LED Ringlight, which can be used with Sub-stage illumination, provides above stage illumination and is used for
illuminating surface features, blind holes, etc.
uSwitch the unit on and adjust intensity as required (QC or PC software).
uThe LED illuminator is provided with a temperature protection system to ensure long term LED performance is not
compromised by overheating.
uThe Ring light status LED u operates as follows:
Solid Green: The controller is fully operational
Off: The LED Ringlight is not connected
Flashing Green/Amber: The unit is in thermal protection mode, the LEDs will gradually reduce until the temperature
stabilises. Once stabilised the LED will return to green but the maximum brightness level will remain limited, protecting
the Ringlight, until the unit is switched off. If the status persists, remove the illuminator and ensure neither the air inlets
nor the fan outlet are obstructed. If operating the Ringlight under PC control changing the quadrant status will return
the Ringlight to full brightness, ensuring sufficient light under all options.
Solid Red: The unit is in thermal shutdown mode to protect the life of the LEDs. The LEDs have reached a critical
temperature and the controller is unable to stabilise them. The unit will remain in shutdown until a safe
temperature is reached, at this point it will return to normal operation (indicated by the status LED being green).
If the problem persists allow the Ringlight to cool down, remove the illuminator and ensure neither the air inlets
nor the fan outlet are obstructed. If the problem cannot be resolved please contact your nearest representative
(see back page).
uIn the above Solid Red condition, remove the illuminator and ensure neither the air inlet v around the
• To il lu mi nate op ti cally dif fi cult sur faces/sur face
• For use with Macro ob jec tive lenses.
• The Ringlight gives a shadow free im age.
• Can be used with Episcopic and Substage il lu mi na tion.
uTo adjust the light intensity rotate the dial control on the control box (see page 21).
uTo diffuse the light, move the diffuser control u to position À for diffused light or to position Á for no diffusion.
À
fea tures.
Substage
The Substage illumination is used for the accurate measurement of
through holes, profiles and edge features etc. The depth of field is
adjusted by rotating the thumbwheel on the Hawk base.
The illumination can be used with spotlight, ringlight and
EPI illumination systems.
Adjust light intensity by rotating the dial control on the
illumination power supply unit.
Best practice
To ensure the most accurate measurements are taken it is recommended that during the measurement process these
following guidelines are followed:
• When se lect ing points on fea tures the point should al ways be ap proached in the same fash ion, e.g. al ways
work to ward a point on the X axis first, mov ing from left to right and then move to wards a point in the Y axis,
mov ing from top to bot tom. This pro ce dure will in crease re peat abil ity.
• If looking to measure the form of a feature, it is best to take at least eight points to achieve the most
repeatable re sult.
• En sure fans exhaust areas are not blocked or ob structed.
• Do not lean on or shake the upper arm of your Hawk product.
Note:Contact your local Vision Engineering representative for full details of available training
programs.
Note:To achieve the very best from your Hawk non-contact measuring system, you should carry out
regular routine maintenance as well as undertaking a schedule of service and calibration (see
service and calibration record, at the end of this user guide).
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ROUTINE MAINTENANCE
Graticules
Gauge
Crossline
Graticule Lock Nuts & Grubscrews
(2 per Graticule)
Retaining Knobs
Securing Clip
WARNING
DISCONNECT THE MAINS POWER SUPPLY BEFORE PERFORMING ANY
MAINTENANCE ROUTINE
Routine maintenance is important for the longstanding of the Hawk Measuring System. For more complex
ROUTINE MAINTENANCE
maintenance contact the local Vision Engineering representative.
Graticule adjustment
uUndo the securing clip at the base of the front cover and lift the cover off.
uTo focus and centralize each graticule, loosen the appropriate retaining knob and move the graticule up or down
to focus. Re-tighten the retaining knob.
uTo adjust the graticules, place a known 90º gauge (slip gauge or crossline) on the stage and focus the image.
Close one eye and locate the crossline on the corner of the gauge by unlocking and adjusting the grubscrews.
Once the image is located, lock the grubscrews with the locking nuts.
uRepeat the procedure using the other eye. Make the adjustment so that the graticules overlay each other.
Note: If the image is uncomfortable to the eyes, repeat the above procedure.
Substage Illuminator LEDLED and heat sink assembly12011095
Episcopic Illuminator LEDLED and heat sink assembly12011096
Control PSU CNCT2.0AH 240V1FUS4662
Control PSU CNCT4.0AH 110V1FUS4853
Control PSU ManualT1.6AH 240V1FUS4752
Control PSU ManualT3.15AH 110V1FUS4637
Ringlight LED array8 point LED1FUS4662
Ringlight Fan assemblyFan12050307
Quantity
in Pack
Part
Number
Environmental conditions
Hawk is an accurate, industrial gauging instrument. To achieve the optimum accuracy and repeatability, the following
considerations should be taken into account:
• Po si tion the Hawk on a firm, rigid ta ble.
• Do not position the instrument near any source of vi bra tion.
• Ensure that the illuminator power supplies have sufficient ven ti la tion.
• Do not position the instrument close to a radiator or similar heating sys tem.
• Do not position the instrument in direct sunlight, or where bright reflections will prevent a com fort able viewing
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SERVICE & CALIBRATION RECORDHawk serial number ________________
Stage serial number ________________
SERVICE & CALIBRATION RECORD
Service typeComments
Date of
service
Date of next
service
CompanySignature
WARRANTY
WARRANTY
This product is warranted to be free from defects in material and workmanship for a period of one year from the date of
invoice to the original purchaser.
If during the warranty period the product is found to be defective, it will be repaired or replaced at facilities of Vision
Engineering or elsewhere, all at the option of Vision Engineering. Shipment costs for warranty repairs, to and from Vision
Engineering facilities will not, normally, be borne by Vision Engineering. However, Vision Engineering reserves the right to
refund the purchase price if it is unable to provide replacement, and repair is not commercially practicable or cannot be
timely made. Parts not of Vision Engineering manufacture carry only the warranty of their manufacturer. Expendable
components such as fuses carry no warranty.
This warranty does not cover damage in transit, damage caused by misuse, neglect, or carelessness, or damage resulting
from either improper servicing or modification by other than Vision Engineering approved service personnel. Further, this
warranty does not cover any routine maintenance work on the product described in the user guide or any minor
maintenance work which is reasonably expected to be performed by the purchaser.
No responsibility is assumed for unsatisfactory operating performance due to environmental conditions such as humidity,
dust, corrosive chemicals, deposition of oil or other foreign matter, spillage, or other conditions beyond the control of
Vision Engineering.
Except as stated herein, Vision Engineering makes no other warranties, expressed or implied by law, whether for resale,
fitness for a particular purpose or otherwise. Further, Vision Engineering shall not under any circumstances be liable for
incidental, consequential or other damages.
Vision Engineering Ltd.
(France)
ZAC de la Tremblaie, Av. de la Tremblaie
91220 Le Plessis Paté, France
Tel: +33 (0) 160 76 60 00
Email: info@visioneng.fr
Vision Engineering Ltd.
(Italia)
Via Cesare Cantù, 9
20092 Cinisello Balsamo MI, Italia
Tel: +39 02 6129 3518
Email: info@visioneng.it
Vision Engineering has a network of offices and technical distributors around
the world. For more information, please contact your Vision Engineering
branch, local authorised distributor, or visit our website.
Disclaimer – Vision Engineering Ltd. has a policy of continuous development and reserves the right to change or
update, without notice, the design, materials or specification of any products, the information contained within
this brochure/datasheet and to discontinue production or distribution of any of the products described.