Page 1
Instructions for Use
vicosys® 5400
Multi-Camera System
999.994.729.10-en-2.3
© Vision & Control GmbH 2017
Page 2
vicosys® 5400
Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: +49 (0) 3681 7974-0
Telefax: +49 (0) 3681 7974-33
www.vision-control.com
Name of the document 999.994.729.10-en-2.3
Date of first issue 02.11.2016
Date modified 18.07.2017
Copyright © Vision & Control GmbH 2017
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
Validity
These instructions for use are valid for the following device as well as the
derived device configurations.
Device Description Order no.
vicosys 5400 basic
device
2 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
Multi-camera system incl. operating software vcwin pro
4-21-165
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vicosys® 5400
The vicosys 5400 consists of the basic device, basic components and optional
components as well as optional software. The Device is assembled and
configured by the manufacturer according to the selected components.
The device contains the following basic component (camera card):
Designation Description Order no.
Camera interface 4 Port Gigabit Ethernet 4-21-172
The device can contain one of the following optional components (process
interfaces):
Designation Description Order no.
Digital I/O card ADDIDATA
Digital I/O card
ADLINK
The device can contain following optional software:
Designation Description Order no.
CAN-Bus CANopen
2.0
16 IN / 16 OUT, PNP, Model: APCIe-1500 4-21-170
16 IN / 16 OUT, NPN, Model: LPCIe-7230 4-21-171
Licence for multi-camera system vicosys 4-20-211
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 3
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vicosys® 5400
Table of Contents
1 Important Information................................................................................... 6
1.1 Information about the Instructions of Use.................................................... 6
1.2 Intended Use................................................................................................ 6
1.3 Improper Use................................................................................................7
1.4 Qualified Personnel...................................................................................... 7
1.5 Warranty and Liability................................................................................... 8
2 Safety.............................................................................................................. 9
2.1 Presentation of Safety Instructions.............................................................. 9
2.2 Safe Handling of the Device...................................................................... 10
3 Scope of Delivery and Accessories.......................................................... 11
3.1 Scope of Delivery....................................................................................... 11
3.2 Accessories.................................................................................................11
4 Device Description...................................................................................... 14
4.1 Device Views.............................................................................................. 14
4.2 Interfaces and Connectors......................................................................... 15
4.3 Display and Operating Elements................................................................16
4.4 Notices on the device.................................................................................17
4.5 Technical Drawings.....................................................................................18
5 Technical Data............................................................................................. 19
5.1 General Parameters................................................................................... 19
5.2 Electrical Parameters................................................................................. 20
5.3 Interfaces.................................................................................................... 21
5.3.1 Ethernet interfaces........................................................................ 21
5.3.2 RS232 interfaces...........................................................................22
5.3.3 USB interfaces.............................................................................. 23
5.3.4 CAN interfaces.............................................................................. 25
5.3.5 Digital on-board I/O interface........................................................ 26
5.3.5.1 Digital input channels....................................................... 26
5.3.5.2 Digital output channels.....................................................27
5.4 Expansion cards......................................................................................... 29
5.4.1 Camera interface: 4 Port Gigabit Ethernet.................................... 29
5.4.2 Digital I/O card ADDI-DATA.......................................................... 30
5.4.2.1 Digital input channels....................................................... 31
5.4.2.2 Digital output channels.....................................................32
5.4.3 Digital I/O card ADLINK................................................................ 34
4 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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vicosys® 5400
5.4.3.1 Digital input channels....................................................... 35
5.4.3.2 Digital output channels.....................................................36
5.5 Conditions for Operation, Storage and Transport...................................... 38
6 Commissioning............................................................................................ 39
6.1 Unpacking................................................................................................... 39
6.2 Mounting..................................................................................................... 40
6.3 Connecting..................................................................................................42
6.3.1 Connect the Ethernet interfaces....................................................42
6.3.2 Connect the RS232 interface........................................................42
6.3.3 Connect a monitor.........................................................................43
6.3.4 Connect the cameras.................................................................... 43
6.3.5 Connect the digital on-board I/O interface.................................... 44
6.3.6 Connect the CAN interface (optional software).............................45
6.3.7 Connect the digital I/O interface (Digital I/O card ADDI-DATA)..... 46
6.3.8 Connect the digital I/O interface (Digital I/O card ADLINK)........... 49
6.3.9 Connecting and switching on the operating voltage...................... 53
6.4 Creating a connection................................................................................ 55
6.4.1 Create a LAN connection / direct connection................................ 55
6.4.2 Create a serial connection............................................................ 57
7 Operation...................................................................................................... 58
7.1 Switching On and Off................................................................................. 58
7.2 Operation via vcwin pro............................................................................. 58
8 Maintenance and Service........................................................................... 59
8.1 Maintenance............................................................................................... 59
8.2 Service........................................................................................................ 59
8.3 Backups via vicostick................................................................................. 60
9 Disposal........................................................................................................ 61
10 EU Declaration of Conformity.................................................................. 62
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 5
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vicosys® 5400
Important Information
1 IMPORTANT INFORMATION
1.1 Information about the Instructions of Use
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
The instructions of use and the local regulations and rules must be followed.
To ensure a save and proper application, please read the instructions of use
carefully and keep them for future reference.
1.2 Intended Use
The device is intended exclusively for use as a machine vision system for
industrial image processing in automation technology.
The device is not suitable for use in potentially explosive areas.
It is intended for use in a confined environment.
The device may only be used if it is in technically faultless condition and only
for its intended purpose, and only in accordance with the specifications in this
instructions of use by authorised operative personnel, who are aware of the
safety rules and hazards.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.
6 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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vicosys® 5400
Important Information
1.3 Improper Use
All unintended use and all device-related activities not described in these
instructions of use is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer.
Reasonably foreseeable misuse is:
•
Non-compliance with the instructions for use,
•
Faulty operation,
•
Operating by personnel not qualified or instructed,
•
Operating the device if it is not in a proper technical condition,
•
Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•
Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•
Using spare parts which are not original parts from the manufacturer,
•
Using incompatible accessory components,
•
Improper maintenance and repair works,
•
Unauthorised modifications to the device.
1.4 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 7
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vicosys® 5400
Important Information
1.5 Warranty and Liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.
8 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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vicosys® 5400
Safety
2 SAFETY
2.1 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
DANGER
Indicates an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Indicates a hazardous situation with medium risk, possibly resulting in severe
injuries or death if not avoided.
CAUTION
Indicates a hazardous situation with low risk, resulting in minor or medium
injuries if not avoided.
NOTICE
Indicates a situation that may result in property damage.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 9
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vicosys® 5400
Safety
2.2 Safe Handling of the Device
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
Electric shock
CAUTION
Risk of injury due to electric shock.
•
Before starting work on the device, disconnect it from the
operating voltage supply.
•
Follow all applicable safety regulations for the preparation
and operation of electrical devices.
10 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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vicosys® 5400
Scope of Delivery and Accessories
3 SCOPE OF DELIVERY AND ACCESSORIES
3.1 Scope of Delivery
Designation Quantity
Device vicosys 5400 (configured) 1 x
Product DVD with:
•
Operating software vcwin pro
•
Instructions for Use vicosys 5400 as PDF
•
Instructions for Use vcwin pro as PDF
•
SDDML und EDS files
Small-parts bag:
•
Operating voltage connector
•
VGA-DVI adapter
•
IO connector
Instructions for Use vicosys 5400 1 x
1 x
1 x
3.2 Accessories
On the following pages you will find a detailed overview of all available
accessories.
You will find more detailed technical information about the accessories on the
data sheets in the product catalogue under www.vision-control.com.
Mounting
Designation Description Order no.
Mounting adapter
5300/5400
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 11
Mounting adapter for the conversion of
vicosys 4300 to vicosys 5300/5400
4-21-167
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vicosys® 5400
Scope of Delivery and Accessories
Power supply
Designation Description Order no.
Power supply
24V/120W/5A
Operation
Designation Description Order no.
Key-Pad for vicosys Key-Pad including connection cable,
Key-Pad Key-Pad without cable, to operate the
Key-Pad RS232 cable Key-Pad connection cable, length: 2 m 4-40-264
Maintenance
Designation Description Order no.
vicostick 2.0 Update, backup and restore tool for
Cameras
Compact switching power supply
24 V / 120 W for mounting on a 35 mm
DIN rail TS35
length: 2 m, to operate the vcwin pro
monitor menus
vcwin pro monitor menus
vicosys image processing systems
4-40-218
4-20-206
4-20-204
4-21-016
Designation Description
GigE Vision cameras Cameras with different resolutions and specifications
(monochrome / colour) according to the requirements.
12 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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vicosys® 5400
Scope of Delivery and Accessories
Accessories for the option Digital I/O card ADDI-DATA
Designation Description Order no.
I/O terminal board
D-Sub, DC-37
I/O cable with
2 x D-Sub
I/O cable with
1 x D-Sub
Accessories for the option Digital I/O card ADLINK
Designation Description Order no.
Terminal board
SCSI-II-50-pin
I/O cable 50-pin
SCSI-II
Terminal board with screw terminal strips
to connect sensors, actuators, etc. with
the I/O expansion board of the device.
Cable to connect the I/O expansion board
APCIe-1500 with the terminal board
D-Sub DC-37, Length: 2 m
Cable for direct connection of PLC inputs
and outputs to the I/O expansion board.
Length: 2 m
Length: 5 m
Length: 10 m
Terminal board with a 50-pin SCSI-II
Connector and DIN-rail Mounting to
connect sensors, actuators, etc. with the
I/O expansion board of the device.
Cable to connect the I/O expansion board
LPCIe-7230 with the terminal board
SCSI-II-50-pin, Length: 2 m
4-40-268
4-40-266
4-40-267
4-40-273
4-40-274
4-40-288
4-40-289
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 13
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vicosys® 5400
1
2
3
4
5
678
1
8
5400
421166-1501-15-000001
Device Description
4 DEVICE DESCRIPTION
4.1 Device Views
Image 1: Device views
(1)
Heat sink
(2)
Side panel left
(3)
Interfaces and Connectors
(4)
Ventilation opening front
(5)
Side panel right
(6)
Ventilation opening back
(7)
Type plate
(8)
Mounting rails
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4.2 Interfaces and Connectors
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
1 2
3
4
5
6
7
8
9
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
vicosys® 5400
Device Description
Image 2: Interfaces and Connectors
(1)
2 x Gigabit Ethernet
(2)
4 x USB
(3)
DVI output
(4)
2 x RS232
(5)
1 x CAN
(6)
1 x On-board Digital I/O
(7)
(8)
(9)
Power supply input
Process interface (optional)
Camera interface (obligatory)
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 15
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vicosys® 5400
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
1
2
3
4
Device Description
4.3 Display and Operating Elements
Image 3: Display and Operating Elements
Display Elements
Pos. Designation Description Status
1 HD Displays the status of the
internal SATA drive.
2 PWR Displays the status of the
operating voltage supply.
Operating Elements
Pos. Designation Description
3 PWR Power button: Switches the system on and off.
4 RST Reset button: Reset the device to the last value
Yellow: Flashes if
SATA is active
Green: Operating
voltage present
stored.
16 999.994.729.10-en-2.3 © Vision & Control GmbH 2017
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4.4 Notices on the device
421165-1501-15-000001
1
2
5
4
3
Following notices are on the back of the device.
Image 4: Type plate
(1)
Serial number as 2D Data Matrix code
(2)
Serial number as plain text
(3)
Manufacturer information
(4)
Device designation
(5)
Version number
vicosys® 5400
Device Description
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 17
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vicosys® 5400
171,0
147,0
147,0
218,0
230,0
118,026,4
8,5
4,5
Device Description
4.5 Technical Drawings
Image 5: Technical drawing (all values in mm)
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vicosys® 5400
Technical Data
5 TECHNICAL DATA
5.1 General Parameters
Parameter Characteristic
Processor Intel Core i3 6102 with 2 x 1.9 GHz
Main memory 2 GB DDR4 2133 MHz
Compact Flash 4 GB (from that approx. 1.6 GB available for test
programs and images)
Communication interfaces
1 x Ethernet 10/100/1000 Mbit LAN
1 x Ethernet 10/100/1000 Mbit LAN direct connection
1 x USB 3.0, 3 x USB 2.0
1 x RS232 process communication / data transfer
1 x RS232 Key-Pad
1 x CAN (for usage licence required)
Camera interface 4 x GigE Vision
On-board process
On-board digital I/O, 4 IN, 4 OUT, PNP
interface
Digital I/O card ADDI-DATA, 16 IN/ 16 OUT, PNPProcess interface
expansion
Video out
(1)
When using an expansion card, the on-board process interface of the
(1)
Digital I/O card ADLINK, 16 IN/ 16 OUT, NPN
(2)
DVI
device is deactivated.
(2)
DVI-VGA adapter included in the scope of delivery.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 19
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vicosys® 5400
Technical Data
Parameter Characteristic
Housing material Galvanised sheet steel, varnished on the outside
Dimensions W x D xH147 mm x 171 mm x 230 mm
Weight approx. 2.8 kg
Degree of protection
IP 20
(IP)
Safety class Class III, operation on safety extra low voltage (SELV)
5.2 Electrical Parameters
Parameter Min Nom Max
Operating voltage U
O
Power consumption at UO = 24 V DC 16 W
20 V 24 V 34 V
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5.3 Interfaces
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
2
1
5.3.1 Ethernet interfaces
The device has two Ethernet interfaces:
Image 6: Ethernet interfaces
vicosys® 5400
Technical Data
(1)
Characteristics
•
•
•
Configuration
The device supports auto MDI-X. To integrate the device in a network a patch
cable or crossover cable can be used.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 21
LAN 1
(2)
LAN 2
Ethernet interfaces 1 (LAN 1): Integration of the device in a LAN, suitable
for process communication as well as parametrisation with the operating
software vcwin pro.
Ethernet interfaces 2 (LAN 2): Direct connection to a PC running the
operating software vcwin pro (service connection).
LAN: 10/100/1000 Mbps
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vicosys® 5400
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
1
2
Technical Data
Status indicators
LED Colour Status Description
Off No data transmissionLED 1 Green
On Send / Receive data
Off Ethernet port disconnected / not connectedLED 2 Yellow
On Ethernet port connected
5.3.2 RS232 interfaces
The device has two RS232 interfaces:
Image 7: RS232 interfaces
(1)
Serial 1
(2)
Serial 2
Characteristics Serial 1 (RS232 1)
•
Serial communication with a process computer or the PC.
•
The baud rate is set in the factory to 9.600 kbit/s.
•
The baud rate can be adjusted with the operating software vcwin pro.
Characteristics Serial 2 (RS232 2)
•
Operation of the device using the keypad (accessories).
•
The baud rate is factory-set.
•
The baud rate cannot be changed.
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vicosys® 5400
Technical Data
Parameter
Parameter Min Nom Max
Baut rate 9.6 kBit/s
1
115.2 kBit/s
Protocol Internal protocol
Number of bits 8
Number of stop bits 1
Parity none
Flow control none
Galvanic decoupling non-existent
1
Factory setting
5.3.3 USB interfaces
NOTICE
Overheating due overload
•
Each USB port can deliver a maximum output current of 900 mA.
•
The maximum output current for USB port 1 to 4 must not exceed 1500
mA.
ADVICE
Data loss due to incorrect disconnecting of devices!
•
Always unmount USB storage devices before switching off or
disconnecting.
•
Unmount in vcwin pro:
Using the instruction External Storage Device - Unmount USB Device.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 23
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vicosys® 5400
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
1
2
Technical Data
The device has three USB 2.0 ports and one USB 3.0 port.
Image 8: USB interfaces
(1)
3 x USB 2.0
(2)
1 x USB 3.0
Characteristics
•
Archiving of images on USB storage devices (USB sticks or USB hard
drives with the file system FAT32).
•
Performing updates, backups or restores by means of the vicostick
(accessories).
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vicosys® 5400
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
1
Technical Data
5.3.4 CAN interfaces
The device has one CAN interface. It can be activated by the software CANBus CANopen 2.0 (license).
Image 9: CAN interface
(1)
CAN interface
Characteristics
•
For communicating in the serial bus system CAN.
•
Connector: 9 pin Sub-D connector.
Parameter
Parameter Min Nom Max
Specification CAN 2.0B
Baut rate 10 kBit/s 1 MBit/s
Protocol CANopen, CiA 301
Galvanic decoupling present
Termination 120 Ohm
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vicosys® 5400
DVI
LAN 2
USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
Serial 1
LAN 1
CFAST
HD PWR
RST
PWR
I/O
1
GND-IO
IN-X
4,7kΩ
0,25 W
INx
GND
Technical Data
5.3.5 Digital on-board I/O interface
The device has a digital on-board I/O interface with 4 digital inputs and 4 digital
outputs. When using a digital I/O expansion board, the digital on-board I/Os are
disabled.
Image 10: Digital on-board I/O interface
(1)
Digital on-board I/O interface
5.3.5.1 Digital input channels
Image 11: Schematic layout of digital input channels
Characteristics
•
Polarity protection
•
Galvanic decoupled
•
The input and output channels have a common GND connection (GND-IO).
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vicosys® 5400
OUT-X
VDD
OUTx
GND
GND-IO
GND-IO
undervoltage shut-down
free-wheeling diode
current limiter
overtemperature protection
Output driver
Technical Data
Parameter
Parameter Min Nom Max
Number of inputs 4
Input voltage + VIN (DC) 0 V 24 V 34 V
Input voltage “Low” 0 V 4 V
Input voltage “High” 14 V 24 V
Input current “Low” 0 mA 1 mA
Input voltage “High” 2.5 mA 7 mA
Input resistance 4.7 kOhm /
0.25 W
Switching frequency 0 Hz 1 kHz
Galvanic decoupling present
1
Greater input voltages will destroy the digital input channel being used.
1
5.3.5.2 Digital output channels
Image 12: Schematic layout of digital output channels
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vicosys® 5400
Technical Data
Characteristics
•
Galvanic decoupled
•
Overload protection (short circuit / overtemperature)
•
Output current limit
•
Internal free-wheeling diode for operating inductive loads
•
Supply voltage monitoring
•
Output channels as high-side driver (high-active)
•
The output channels are supplied by the operating voltage VDD.
•
The input and output channels have a common GND connection (GND-IO).
Parameter
Parameter Min Nom Max
Number of outputs 4
Supply voltage + VDD (DC) 10 V
Output current per output
Output current of all outputs
Short circuit current / output
2
3
4
1
24 V 34 V
500 mA
1 A
2.5 A
Switching frequency 0 Hz 2 kHz
5
Galvanic decoupling present
1 Supply voltage VDD < 8 V leads to an switch-off of all output channels.
2 Duty cycle: unlimited „On“, single output channel
3 Duty cycle: unlimited „On“, all 4 output channels simultaneously
4 At 24 V and R
< 0.1 Ohm
load
5 At ohmic load
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vicosys® 5400
1
Technical Data
5.4 Expansion cards
5.4.1 Camera interface: 4 Port Gigabit Ethernet
The device has four GigE Vision interfaces for the configuration "Camera
interface: 4 Port Gigabit Ethernet”.
Image 13: 4xGigE Vision interfaces
(1)
4xGigE Vision interfaces
Characteristics
•
LAN: 10/100/1000 Mbps
•
Connection: 4 Port / 4 x RJ45
•
Power supply via PoE: yes
Status indicators
LED Colour Status Description
Active/Link Yellow
Green On 10 / 100 MbpsSpeed
LED
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 29
Orange On 1000 Mbps
Off Port disconnected / not connected
On Port connected, no data transmission
Flashing Port connected, Send / Receive data
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vicosys® 5400
1
Technical Data
5.4.2 Digital I/O card ADDI-DATA
The device has an external digital I/O interface 16 IN / 16 OUT, PNP for the
configuration "Digital I/O card ADDI-DATA”. The digital on-board I/O interface is
disabled when using this configuration.
Image 14: Expansion card ADDI-DATA
(1)
Expansion card ADDI-DATA
Characteristics
•
Installed by manufacturer
•
PNP-Open Collector
•
Connector: 37-pin D-Sub connector
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5.4.2.1 Digital input channels
GND-IO
IN-X
INx
GND
GND
Image 15: Schematic layout of digital input channels 1 to 16
Characteristics
•
Polarity protection
•
Galvanic decoupled
•
Inputs have ESD protection and interference signal filter
•
The input channels have a common GND connection (GND-IN).
Parameter
vicosys® 5400
Technical Data
Parameter Min Nom Max
Number of inputs 16
Input voltage + VIN (DC) 0 V 24 V 30 V
1
Input voltage “Low” 0 V 14 V
Input voltage “High” 19 V 30 V
Input current Vin = 24 V 2 mA
Input frequency at Vin = 24 V 5 kHz
Galvanic decoupling present
1
Greater input voltages will destroy the digital input channel being used.
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vicosys® 5400
OUT-X
VDD
OUTx
GNDOUT
GND-IO
+VDD
VDD
DIAG
(Status)
output driver
Isolation
Technical Data
5.4.2.2 Digital output channels
Image 16: Schematic layout of digital output channels 1 to 16
Characteristics
•
Galvanic decoupled
•
Overload protection (short circuit / overtemperature)
•
Output current limit via polyswitch fuse
•
Supply voltage monitoring
•
Output channels as high-side driver (high-active)
•
The output channels are supplied by the operating voltage + VDD
•
ESD protection and output signal filter
•
The output channels have a common GND connection (GND-OUT)
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Technical Data
Parameter
Parameter Min Nom Max
Number of outputs 16
Operating voltage + VDD (DC) 11 V
1
24 V 36 V
Output current per output 500 mA
Output current for 8 outputs 1.5 A
Short circuit current / output
Turn-on time
Turn-off time
3
3
2
1.5 A
50 µs
75 µs
Galvanic decoupling present
1
Supply voltage VDD < 7 V leads to an switch-off of all output channels.
2
At pulse current, at 24 V and R
3
At I
= 0.5 A and ohmic load
out
< 0.1 Ohm
load
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1
Technical Data
5.4.3 Digital I/O card ADLINK
The device has an external digital I/O interface 16 IN / 16 OUT, NPN for the
configuration "Digital I/O card ADLINK”. The digital on-board I/O interface is
disabled when using this configuration.
Image 17: Expansion card ADLINK
(1)
Expansion card ADLINK
Characteristics
•
Installed by manufacturer
•
NPN-Open Collector
•
Connector: 50-pin SCSI-II Connector
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IN-X-L
IN-X-H
1,2 kΩ
0,5 W
INx
GND
COM-IN
IN-X
1,2 kΩ
0,5 W
INx
GND
Technical Data
5.4.3.1 Digital input channels
Digital input channels 1 to 8
Image 18: Schematic layout of digital output channels 1 to 8
Characteristics
•
Non-polarised
•
Galvanic decoupled among each other
•
For each input channel, both input signals are lead out to the connector.
Digital input channels 9 to 16
Image 19: Schematic layout of digital output channels 9 to 16
Characteristics
•
Non-polarised
•
Galvanic decoupled
•
For each input channel, an input signal and an input signal for all input
channels (9 to 16) are lead out to the connector.
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OUT-X
VDD
OUTx
GNDOUT
GND-IO
+VDD
GND
+5 V
Technical Data
Parameter
Parameter Min Nom Max
Number of inputs 16
Input voltage + VIN (DC) 0 V 24 V 24.5 V
Input voltage “Low” 0 V 1.5 V
Input voltage “High” 5 V 24 V
Input current “Low” 0 mA 1.5 mA
Input voltage “High” 4.2 mA 20 mA
Input resistance 1.2 kOhm
/ 0.5 W
Switching frequency 0 Hz 10 kHz
Galvanic decoupling present
1
Greater input voltages will destroy the digital input channel being used.
1
5.4.3.2 Digital output channels
Image 20: Schematic layout of digital output channels
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vicosys® 5400
Technical Data
Characteristics
•
Galvanic decoupled
•
Output channels as NPN open-collector outputs (low-active) with integrated
free-wheeling diode.
•
The output channels are supplied by the supply voltage + VDD / VDD
•
The output channels have a common GND connection (GND-OUT).
Parameter
Parameter Min Nom Max
Number of outputs 16
Operating voltage + VDD (DC) 5 V 24 V 35 V
Output current per output
Output current of all outputs
Output current of all outputs
1
2
3
500 mA
370 mA
130 mA
Galvanic decoupling present
1
Duty cycle: unlimited „On“, single output channel
2
Duty cycle: max. 25 ms "ON", all 16 output channels simultaneously, duty
factor (ON: OFF): 1 : 9
3
Duty cycle: max. 25 ms "ON", all 16 output channels simultaneously, duty
factor (ON: OFF): 1 : 1
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vicosys® 5400
Technical Data
5.5 Conditions for Operation, Storage and Transport
Store and transport the device in shock-proof box, if possible in the original
packaging.
For accessories, connected devices and components observe the specific
information in the associated instructions for use.
Ambient Conditions
Operation Storage / Transport
Temperature 10 °C to 45 °C - 25 °C to 60 °C
Air humidity 20 % to 80 % 20 % to 95 %
Condensation water not permissible not permissible
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Commissioning
6 COMMISSIONING
6.1 Unpacking
NOTICE
Damage or destruction of the device caused by condensation and large
temperature differences!
•
Do not subject the device to large temperature fluctuations.
•
After storage and transport, allow the device to adjust slowly to the
ambient temperature at the place of use.
1. Opening the carton: carefully cut open the adhesive tape with a suitable tool
(knife or similar).
2. Remove the diaphragm cover.
3. Remove the device from the carton.
4. Keep packing material or dispose it.
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Commissioning
6.2 Mounting
NOTICE
Installation and connection operations may only be performed in the off and
de-energised state.
NOTICE
Damage or destruction caused by overheating.
•
Do not cover the device. Do not operate the device packed.
•
Leave sufficient room for air circulation.
•
Do not cover the fan.
•
Operate the device in ambient conditions according to the specifications
in these instructions of use.
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vicosys® 5400
Montagefläche
1
1
oben
4
32
Montagefläche
oben
1
3
1
4
2
Commissioning
Wall and table mounting
The device is intended for wall and table mounting. Note the mounting
positions.
Screw the mounting rails of the device (1) to a suitable mounting surface.
Do not block the ventilation holes (2) or the heat sink (3) of the device.
Allow sufficient space for connecting the plug connectors on the front (4).
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Commissioning
6.3 Connecting
NOTICE
Installation and connection operations may only be performed in the off and
de-energised state.
NOTICE
Cable damage
•
Comply with the specified minimum bending radius.
•
Cables must generally be mounted with a strain relief clamp.
•
Use cables corresponding to the specification (see data sheet).
6.3.1 Connect the Ethernet interfaces
Connect the device with the LAN via Ethernet cable.
Use the Ethernet interface LAN 1 for process communication and
parametrisation.
Use the Ethernet interface LAN 2 for direct connection to a PC.
6.3.2 Connect the RS232 interface
The components required for connecting are available as accessories. see
"Operation", Page 12
For serial communication, connect the device to the process environment using
an RS232 cable.
Use the interface Serial 1 for process communication and parametrisation.
Use the interface Serial 2 to operate the device with the Key-Pad.
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Commissioning
6.3.3 Connect a monitor
A monitor can be connected to the device to display the boot process or the
outputs of a test program.
Use the DVI port on the device. For monitors with a VGA interface, a DVI-VGA
adapter is included in delivery.
6.3.4 Connect the cameras
The device has four GigE Vision ports.
Connect the cameras to the corresponding ports.
The ports provide a supply voltage for cameras via PoE. If the connected
camera does not support PoE, an external power supply is required. Connect
these according to manufacturer's specifications.
Use of switches
By using a Gigabit Ethernet switch up to 8 cameras can be connected to the
device. However, in this process the bandwidth is divided between the cameras
used, so the full frame rat may not be possible.
ADVICE
Requirements of the switch
•
Support for Jumbo Frames
•
A minimum of 64 kB buffer available per port
Line scan cameras
ADVICE
Line scan cameras must be operated alone at one port.
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10
1
Commissioning
6.3.5 Connect the digital on-board I/O interface
Connecting
The on-board I/Os are connected via the 10-pin I/O connector (scope of
delivery) on the device.
1. Ensure that the power supply is switched off.
2. Remove the I/O connector from the device.
3. Connect the digital input and output channels as follows.
Pin assignment Pin Signal Description
1 IN-1 Digital input channel 1
2 IN-2 Digital input channel 2
3 IN-3 Digital input channel 3
4 IN-4 Digital input channel 4
5 GND-IO Common ground connection of the
digital input and output channels
6 VDD Supply voltage of the digital
outputs (24 V DC nom.)
7 OUT-1 Digital output channel 1
8 OUT-2 Digital output channel 2
9 OUT-3 Digital output channel 3
10 OUT-4 Digital output channel 4
Table 1: Pin assignment Digital on-board I/O interface
4. Plug the I/O connector into the device.
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1
6
Commissioning
6.3.6 Connect the CAN interface (optional software)
Connect the device to a CANopen network according to the pin assignment.
Pin assignment Pin Signal Description
1 N.C. Not connected
2 CAN_L CAN Low Signal
3 CAN_GND Ground
4 N.C. Not connected
5 N.C. Not connected
6 GND Ground
7 CAN_H CAN High Signal
8 N.C. Not connected
9 RV Reserved
Table 2: Pin assignment CAN interface
The EDS file required for configuration is included on the Product DVD (scope
of delivery).
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Commissioning
6.3.7 Connect the digital I/O interface (Digital I/O card ADDIDATA)
NOTICE
Damage of the outputs through inductive loads
•
With induced loads the outputs have to be switched with a free-wheeling
diode anti-parallel to the load.
NOTICE
Destruction caused by potential differences
•
The ground potential (GND) of the digital inputs and outputs of the device
must be connected to the ground potential (GND) of the control voltage of
the device to be controlled.
Connecting
The components required for connecting are available as accessories. see
"Accessories for the option Digital I/O card ADDI-DATA", Page 13
Connect the 37-pin D-Sub connector of the device's I/O expansion card to the
process environment using one of the following two variants:
•
I/O cable with 2 x Sub-D and terminal board
•
I/O cable with 1 x Sub-D and open cable end
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Commissioning
Pin assignment
Pin Cable colour Designation Description
9 White / Grey VDD +24 V supply voltage - digital outputs
28 Grey / Brown VDD +24 V supply voltage - digital outputs
1 White IN-1 Digital input channel 1
20 Brown IN-2 Digital input channel 2
2 Green IN-3 Digital input channel 3
21 Yellow IN-4 Digital input channel 4
3 Grey IN-5 Digital input channel 5
22 Pink IN-6 Digital input channel 6
4 Blue IN-7 Digital input channel 7
23 Red IN-8 Digital input channel 8
5 Black IN-9 Digital input channel 9
24 Violet IN-10 Digital input channel 10
6 Pink / Grey IN-11 Digital input channel 11
25 Blue / Red IN-12 Digital input channel 12
7 White / Green IN-13 Digital input channel 13
26 Brown / Green IN-14 Digital input channel 14
8 White / Yellow IN-15 Digital input channel 15
27 Yellow / Brown IN-16 Digital input channel 16
10 White / Pink GND-IN Common GND interface - digital input
channels
29 Pink / Brown GND-OUT Common GND interface - digital
output channels
Table 3: Pin assignment Digital I/O card ADDI-DATA
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Commissioning
Pin Cable colour Designation Description
11 White / Blue OUT-1 Digital output channel 1
30 Brown / Blue OUT-2 Digital output channel 2
12 White / Red OUT-3 Digital output channel 3
31 Brown / Red OUT-4 Digital output channel 4
13 White / Black OUT-5 Digital output channel 5
32 Brown / Black OUT-6 Digital output channel 6
14 Grey / Green OUT-7 Digital output channel 7
33 Yellow / Grey OUT-8 Digital output channel 8
15 Pink / Green OUT-9 Digital output channel 9
34 Yellow / Pink OUT-10 Digital output channel 10
16 Green / Blue OUT-11 Digital output channel 11
35 Yellow / Blue OUT-12 Digital output channel 12
17 Green / Red OUT-13 Digital output channel 13
36 Yellow / Red OUT-14 Digital output channel 14
18 Green / Black OUT-15 Digital output channel 15
37 Yellow / Black OUT-16 Digital output channel 16
19 Grey / Blue Not available Do not use
Table 3: Pin assignment Digital I/O card ADDI-DATA
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Commissioning
6.3.8 Connect the digital I/O interface (Digital I/O card
ADLINK)
NOTICE
Destruction caused by potential differences
•
The ground potential (GND) of the digital inputs and outputs of the device
must be connected to the ground potential (GND) of the control voltage of
the device to be controlled.
Connecting
The components required for connecting are available as accessories. see
"Accessories for the option Digital I/O card ADLINK", Page 13
1. Connect the I/O cable 50-pin SCSI-II with the SCSI-II connector of the
expansion card.
2. Connect the other end of the cable with the SCSI-II-50-pin terminal block.
3. Connect the ground potential (GND) of the digital inputs and outputs of the
device with the ground potential (GND) of the control voltage of the device
to be controlled.
4. Connect the digital I/Os of the device to be controlled to the SCSI-II-50-pin
terminal block.
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Commissioning
Pin assignment
Pin Designation Description
1 +VDD +24 V DC supply voltage - digital outputs
2 COM-IN Common ground connection of the digital input channels
9 to 16
3 COM-IN Common ground connection of the digital input channels
9 to 16
4 COM-IN Common ground connection of the digital input channels
9 to 16
5 OUT-8 Digital output channel 8
6 OUT-7 Digital output channel 7
7 OUT-6 Digital output channel 6
8 OUT-5 Digital output channel 5
9 OUT-4 Digital output channel 4
10 OUT-3 Digital output channel 3
11 OUT-2 Digital output channel 2
12 OUT-1 Digital output channel 1
13 IN-4-H Digital input channel 4 - H
14 IN-4-L Digital input channel 4 - L
15 IN-3-H Digital input channel 3 - H
16 IN-3-L Digital input channel 3 - L
17 IN-2-H Digital input channel 2 - H
18 IN-2-L Digital input channel 2 - L
19 IN-1-H Digital input channel 1 - H
Table 4: Pin assignment Digital I/O card ADLINK
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Commissioning
Pin Designation Description
20 IN-1-L Digital input channel 1 - L
21 IN-12 Digital input channel 12
22 IN-11 Digital input channel 11
23 IN-10 Digital input channel 10
24 IN-9 Digital input channel 9
25 GND-OUT GND - supply voltage - digital outputs
26 +VDD +24 V DC supply voltage - digital outputs
27 +5V Galvanic decoupled 5V output
28 COM-IN Common ground connection of the digital input channels
9 to 16
29 COM-IN Common ground connection of the digital input channels
9 to 16
30 OUT-15 Digital output channel 15
31 OUT-16 Digital output channel 16
32 OUT-13 Digital output channel 13
33 OUT-14 Digital output channel 14
34 OUT-11 Digital output channel 11
35 OUT-12 Digital output channel 12
36 OUT-9 Digital output channel 9
37 OUT-10 Digital output channel 10
38 IN-8-H Digital input channel 8 - H
39 IN-8-L Digital input channel 8 - L
40 IN-7-H Digital input channel 7 - H
Table 4: Pin assignment Digital I/O card ADLINK
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Commissioning
Pin Designation Description
41 IN-7-L Digital input channel 7 - L
42 IN-6-H Digital input channel 6 - H
43 IN-6-L Digital input channel 6 - L
44 IN-5-H Digital input channel 5 - H
45 IN-5-L Digital input channel 5 - L
46 IN-16 Digital input channel 16
47 IN-15 Digital input channel 15
48 IN-14 Digital input channel 14
49 IN-13 Digital input channel 13
50 GND-OUT GND - supply voltage - digital outputs
Table 4: Pin assignment Digital I/O card ADLINK
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CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + V
DC
CFAST
HD PWR
RST
PWR
I/O
1
+VDC
GND
3
2
1
Commissioning
6.3.9 Connecting and switching on the operating voltage
NOTICE
Destruction caused by potential differences.
•
Ensure that the device is properly grounded (equipotential bonding).
Connect the operating voltage
The operating voltage is supplied via the 3-pin operating voltage connector
(scope of delivery) on the device.
Image 21: Operating voltage connector
(1)
1. Ensure that the power supply is switched off.
2. Unscrew the operating voltage connector from the device.
3. Connect the positive voltage (plus) to +V DC and the negative voltage
4. Plug the operating voltage connector to the device and tighten the screws.
© Vision & Control GmbH 2017 999.994.729.10-en-2.3 53
Operating voltage connector
(ground) to GND.
Pin Signal Description
1 + V
2 NC Do not use
3 GND Ground
DC
Operating voltage
Page 54
vicosys® 5400
Commissioning
Switch on the operating voltage
5. Switch on the operating voltage supply (24 VDC).
The device boots automatically.
ADVICE
Connect a monitor to the DVI interface before switching on the operating
voltage. You can observe the boot process.
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Commissioning
6.4 Creating a connection
The devices is configured and parametrised with the operating software vcwin
pro. The current version can be found on the homepage http://www.vision-
control.com/products in the path Vision Systems > Operating Software.
The Software must be installed on the PC.
Start and terminate vcwin pro
The vcwin pro software is started by either double-clicking on the vcwin pro
icon or from the Windows start menu by calling Start > Programs > Vision &
Control GmbH > vcwin pro > Vision & Control vcwin pro. Terminate vcwin
pro with ALT+F4 or with the menu item File > Exit.
Choose the interface in vcwin pro
After having started vcwin pro, you should choose the port to which the vision
system is connected by calling Communication > Interface from the menu.
Connecting the device with vcwin pro
Connect the device by calling Communication > Connect.
6.4.1 Create a LAN connection / direct connection
1. Start the operating software vcwin pro on the PC.
2. Open the window Communication Parameters by calling Communication >
Interface.
The settings made here are used during each connection setup.
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vicosys® 5400
3
6
4
5
7
Commissioning
3. Switch to the TCP/IP tab.
4. With the [Search] button, all available devices, on the same subnet, are
displayed (UDP broadcast to all participants).
5. Select the appropriate device.
6. Optionally, you can also enter the name and IP address of your device.
7. Click the [OK] button to accept the values.
ADVICE
Factory setting: The device searches for a DHCP server during initialization
in the LAN. If no DHCP server is available, a static IP address is used
(default: 192.168.3.180).
If the device can not be found, a monitor can be connected and the IP can be
read off during initialisation.
The settings can be changed via vcwin pro.
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vicosys® 5400
1
2
4
5
3
Commissioning
ADVICE
The search function in the TCP/IP tab of the dialogue Communication
Parameters only detects devices in the same subnet. For devices in different
subnets, the configuration data must be entered manually.
6.4.2 Create a serial connection
The Serial 1 interface on the device is used for serial communication.
1. Connect the device directly to the PC using a RS232 cable.
2. Start the operating software vcwin pro on the PC.
Configure the interface by calling Communication > Interface in the menu.
3. Switch to the RS232 tab.
4. Select the COM interface of your computer.
5. Set the baud rate to 9600. Once connected, the baud rate can be adjusted.
6. Deactivate RTS/CTS (Hardware handshake of the RS232 interface).
7. Click the [OK] button to accept the values.
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Operation
7 OPERATION
7.1 Switching On and Off
Switching On
The device automatically switches on, when connecting the 24 V DC power
supply.
Switching Off
The device automatically switches off, when disconnecting the 24 V DC power
supply.
PWR button
Alternatively, the device can be switched off by pressing the PWR button (5
seconds).
Press the key again to switch the device on.
7.2 Operation via vcwin pro
ADVICE
Creating and managing programs are performed using the operating
software vcwin pro.
The vcwin pro Instructions for Use is included on the Product DVD (scope of
delivery).
Further information on the use of the software can be found on the homepage
http://www.vision-control.com/products in the path Vision Systems>Operating
Software.
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vicosys® 5400
Maintenance and Service
8 MAINTENANCE AND SERVICE
8.1 Maintenance
The device is maintenance-free. Depending on the operating environment, it
may have to be cleaned.
Cleaning the outside
•
The housing can be cleaned according to the conditions applicable to the
given protection class.
•
Clean the outside with a damp cloth.
•
Remove excessive dirt with an approved varnished steel sheet cleaner.
Refer to the instructions of the cleaner.
•
Cleaners must not be applied directly to the housing, and the housing must
not be bathed.
•
The interfaces must be clean and dry before the device is connected and
put into operation.
8.2 Service
Technical Support
Please contact our Technical Support if you have any technical questions
concerning our products. Competent employees will deal with your problems
and questions.
We will be glad to be of service:
Monday to Thursday 8:00 to 17:00, and Friday 8:00 to 15:00.
Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Phone: +49 (0) 3681 7974-11
www.vision-control.com
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vicosys® 5400
Maintenance and Service
Defective device
If the device has a defect, the manufacturer can repair or exchange it. Please
contact your local sales partner or technical support.
8.3 Backups via vicostick
The vicostick is a special storage medium that is used to create and
restore vicosys backups. The vicostick is available as an accessory. see
"Maintenance", Page 12
For this device a vicostick 2.0 with the version 1.6 is required.
ADVICE
To prevent data loss, the unit must be shut down before removing the
vicostick.
ADVICE
Restoring of a backup will only work if there is already a vicosys license on
the device.
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Disposal
9 DISPOSAL
The device and its accessories and packaging must be sent to environmentally
compatible recycling.
Do not throw electrical devices or tools into the household waste!
According to European Directive 2012/19/EU on waste electrical and electronic
equipment and its implementation in national law, unusable electric tools must
be collected separately, and sent to environmentally compatible recycling.
Disposal, including that of individual components, must also always be in a way
that does not harm the environment, that is it must be done in accordance with
the currently valid legal regulations.
Please contact the manufacturer, your local specialist dealer or the relevant
national authority for the proper disposal of old devices.
The electrical and electronic components must be sent to a specialist recycling
company or to the manufacturer for proper disposal.
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vicosys® 5400
EU Declaration of Conformity
10 EU DECLARATION OF CONFORMITY
Vision & Control GmbH
Mittelbergstraße 16
D-98527 Suhl, Germany
We, Vision & Control GmbH Suhl, declare that the product described below
•
vicosys 5400, order no. 4-21-165
has been manufactured in accordance with the following standards and
normative documents:
•
2014/30/EU - Electromagnetic compatibility (EMC directive)
•
DIN EN 61000-6-2:2005 - Electromagnetic compatibility (EMC) - Immunity
for industrial environments
•
DIN EN 61000-6-4:2011-09 - Electromagnetic compatibility (EMC) Immunity for industrial environments
•
DIN EN 61326-1:2013-07 - Electrical equipment for measurement, control
and laboratory use - EMC requirements
European Parliament and of the Council of 8 June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment.
Suhl, 23.05.2017
Dr. Jürgen Geffe
Managing director
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© Vision & Control GmbH 2017 999.994.729.10-en-2.3 63
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Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone +49 (0) 3681 7974-0
Telefax: +49 (0) 3681 7974-33
www.vision-control.com
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