Vision & Control Pictor M1606, 4-20-193, 4-20-194, pictor M41/EL Instructions For Use Manual
Instructions for Use
pictor M1606
Intelligent Camera
999.994.256.10-en-1.4
© Vision & Control GmbH 2014
pictor M1606
Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: +49 (0) 3681 / 79 74-0
Telefax: +49 (0) 3681 / 79 74-33
www.vision-control.com
Name of the document 999.994.256.10-en-1.4
Date of first issue 16.05.2014
Date modified 06.10.2014
Copyright © Vision & Control GmbH 2014
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 2
pictor M1606
Validity
This manual is valid for the following devices:
Device Order no. Description
pictor M1606/E 4-20-193 1/3"CCD, 640x480, 63fps, mono, IR
cut filter, SVGA-Out
pictor M1606/E 4-20-194 1/3"CCD, 640x480, 62fps, mono,
broadband filter, SVGA-Out
3 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Table of Contents
1. Important Information.................................................................................. 6
1.1. Information about the instructions of use.................................................... 6
1.2. Conventions of presentation........................................................................7
1.3. Presentation of Safety Instructions............................................................. 9
1.4. Proper and intended use...........................................................................10
1.5. Improper Use.............................................................................................11
1.6. Qualified Personnel................................................................................... 12
1.7. Warranty and liability................................................................................. 12
2. Safety Instructions..................................................................................... 13
2.1. Safe Handling of the Device..................................................................... 13
2.2. Environmental Protection.......................................................................... 14
3. Scope of Delivery and Accessories......................................................... 15
3.1. Scope of Delivery...................................................................................... 15
3.2. Accessories................................................................................................16
4. Product Description................................................................................... 19
4.1. Devices Views........................................................................................... 19
5. Product Data............................................................................................... 21
5.1. Interfaces................................................................................................... 23
5.1.1. Digital I/O-Interfaces.....................................................................23
5.1.2. Ethernet interface......................................................................... 24
5.1.3. RS232 interface............................................................................25
5.1.4. Trigger interface........................................................................... 26
5.2. Conditions for Operation, Storage and Transport..................................... 28
6. Operation software vcwin pro...................................................................29
6.1. System Requirements............................................................................... 29
6.2. Installing, Starting and Updating operating software vcwin pro................. 30
7. Commissioning........................................................................................... 31
7.1. Unpacking.................................................................................................. 31
7.2. Mounting.................................................................................................... 32
7.3. Connecting.................................................................................................34
7.3.1. Operating Voltage Supply............................................................ 34
7.3.2. Connecting the PLC/Power cable................................................ 35
7.3.3. Connecting the Ethernet cable..................................................... 38
7.3.4. Connecting the RS232 cable....................................................... 39
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 4
pictor M1606
7.3.5. Connecting the trigger cable........................................................ 40
7.3.6. Connecting the video cable..........................................................41
7.3.7. Connecting vicolux lighting...........................................................42
7.3.8. Connecting the Power supply...................................................... 44
8. Operation..................................................................................................... 45
8.1. Switching On and Off (Ready for Operation)............................................ 45
8.2. Operation from the Software Interface...................................................... 45
8.2.1. First steps.....................................................................................45
8.2.2. Interface Settings......................................................................... 46
8.2.3. Connect to the operation software............................................... 48
9. Maintenance and Service.......................................................................... 49
9.1. Maintenance.............................................................................................. 49
9.2. Service....................................................................................................... 50
10. Decommissioning..................................................................................... 51
10.1. Disconnect............................................................................................... 51
10.2. Dismount..................................................................................................52
11. Disposal..................................................................................................... 53
11.1. Disposal................................................................................................... 53
12. Appendix....................................................................................................54
12.1. EC Declaration of Conformity..................................................................54
12.2. Technische Zeichnungen.........................................................................55
12.3. Spectral sensitivity...................................................................................56
13. Indexes.......................................................................................................57
13.1. List of Figures..........................................................................................57
13.2. ................................................................................................................. 58
14. .................................................................................................................... 62
5 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Important Information
1 IMPORTANT INFORMATION
1.1 Information about the instructions of use
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
Following the instructions of use:
•
Helps to avoid risks
•
Increases the reliability of the operation of the device
•
Lengthens the service life of the device
•
Reduces repair costs and downtimes
The instructions of use and the rules and regulations applicable at the place of
used must be observed.
Storage
To ensure a save and proper application, please read the instructions of use
carefully and keep for future reference.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 6
pictor M1606
Important Information
1.2 Conventions of presentation
The formatting and the symbols in this document help you to use the
instructions of use and the device quickly and safely.
Product name
The instructions of use are valid for the products listed at the beginning. If not
referred to expressly by the specific product name, the products described are
referred to as "devices".
Advice
ADVICE
Indicates tips for users and useful additional information.
Enumeration
Indicates a listing of issues or possibilities:
Heading or topic of the enumeration
•
Example list item 1
•
Example list item 2
Operating steps
Listing of work steps, the given order of which must be followed. Numbering
starts at 1. for each individual sequence.
1. Example work step 1
Result work step 1
2. Example work step 2
Cross-references
Cross-references help you to make quick reference to particular sections of the
manual, providing valuable supplements of information. The cross-reference
shows you the page of the relevant section. Example: see "Conventions of
presentation", Page 7
7 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Important Information
Links
Links lead to documents outside the instructions for use. Expressly, no
guarantee or liability is accepted for the accuracy and security of these
documents (such as Internetpages). Links are only active in online-help and
the PDF version and with a connection to the Internet. Example: www.vision-
control.com
Spelling
Commands, menus and dialogues are highlighted in bold. The spelling Utilities
indicated the menu Utilities.
References to subordinate entries are indicated by arrows.The spelling
Utilities > I/O Test indicates the command I/O Test in the Utilities menu.
The character formatting TEXT Indicates instructions, commands, and names
that you need to enter as shown.
Buttons are marked with square brackets. [OK] indicates the OK button.
Images and Tables
Figures and tables shown as such are numbered consecutively. Individual
details in figures are marked by item numbers and lines. Each item number is
explained in the legend accompanying the figure.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 8
pictor M1606
Important Information
1.3 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
Level of risk
DANGER
This key word indicates an imminent danger with high risk,
resulting in severe injuries or death if not avoided.
WARNING
This key word indicates a hazardous situation with medium risk,
possibly resulting in severe injuries or death if not avoided.
CAUTION
Signal word for a hazardous situation with low risk, resulting in
minor or medium injuries if not avoided.
Note on equipment damage
DAMAGE OF PROPERTY
Indicates a situation that may result in property damage, the impracticality of
the device or loss of data.
9 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Important Information
1.4 Proper and intended use
The devices are designed as an industry-standard image processing system
for quality assurance and process automation.
The devices may only be used if they are in technically faultless condition and
only for their intended purpose, and only in accordance with the specifications
in this instructions of use by authorised operative personnel, who are aware of
the safety rules and hazards.
Areas of application
Use for the intended purpose is regarded as use in enclosed spaces for quality
assurance and process automation in the following industries:
•
Automotive
•
Mechanical engineering
•
Electrical engineering
•
Plastics industry
•
Solar industry
•
Packaging industry
•
Robotics
•
Pharmacy
•
Food industry
•
Automation technology.
The device can only function correctly and safely if it is stored, transported and
installed correctly, and operated carefully.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 10
pictor M1606
Important Information
1.5 Improper Use
All unintended use and all device-related activities not described in this
operating manual is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer
Improper usage
Reasonably foreseeable misuse is:
•
Non-compliance with the instructions for use,
•
Faulty operation,
•
Operating by personnel not qualified or instructed,
•
Operating the device if it is not in a proper technical condition,
•
Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•
Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•
Using spare parts which are not original parts from the manufacturer,
•
Using incompatible accessory components,
•
Improper maintenance and repair works,
•
Unauthorised modifications to the device.
11 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Important Information
1.6 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
Qualified personnel
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.
1.7 Warranty and liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 12
pictor M1606
Safety Instructions
2 SAFETY INSTRUCTIONS
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
2.1 Safe Handling of the Device
Electric shock
CAUTION
Risk of injury due to electric shock.
•
Before starting work on the device, disconnect it from the
operating voltage supply.
•
Follow all applicable safety regulations for the preparation
and operation of electrical devices.
Short circuit
DAMAGE OF PROPERTY
Destruction of the device as a result of a short circuit at the outputs.
•
Ensure that the connections are made with the correct polarity.
•
Do not overload the outputs (heat generation).
13 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Safety Instructions
Electrostatic discharge
DAMAGE OF PROPERTY
Damage to semiconductor components and modules caused by
electrostatic discharge.
•
Do not open the device! Sensitive electronic components and modules
can be destroyed by unauthorised interference. Opening the device leads
to loss of warranty.
Transport damage
DAMAGE OF PROPERTY
Damage to the device as a result of improper transport.
•
Ship the device only in its original or adequately padded packaging.
•
Unscrew the lens and accessories before transporting the device, and
attach and close all covers and lids.
•
Do not allow the device to fall.
2.2 Environmental Protection
Conservation of nature is one of our major tasks. Properly disposed devices
avoid negative impacts on human beings and the environment and allows
reusing our precious resources.
Recycling
To dispose of the device in a manner that will not harm the environment follow
the instructions on "Disposal", Page 53.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 14
pictor M1606
Scope of Delivery and Accessories
3 SCOPE OF DELIVERY AND ACCESSORIES
Power supply and communication cables are required to operate the device.
Because of the many possible configurations, the cables are listed in the
accessories rather than included in the scope of delivery.
Please contact the manufacturer regarding lenses and lighting components
suitable for your field of application, or select them yourself at www.vision-
control.com.
3.1 Scope of Delivery
Designation Quantity
Device pictor M1606 1 x
Product DVD with:
•
Operating software vcwin pro
•
Instructions for use pictor M1606 as PDF
•
Instructions for use vcwin pro as PDF
•
Accesories technical data sheets as PDF
Instructions for use pictor M1606 as A5 book 1 x
Table 1: Scope of delivery
15 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
1 x
pictor M1606
Scope of Delivery and Accessories
3.2 Accessories
Description Lenght Order no.
PLC/power cable, 12-pin HIROSE socket /
open cable end
PLC/power cable, 12-pin HIROSE socket /
open cable end
PLC/power cable, 12-pin HIROSE socket /
open cable end
Table 2: Accessories PLC/power cable
Description Lenght Order no.
Ethernet cable, 6-pin HIROSE plug / RJ45
plug
Ethernet cable, 6-pin HIROSE plug / RJ45
plug
Ethernet cable, 6-pin HIROSE plug / RJ45
plug
Table 3: Accessories Ethernet cable
5 m 4-40-223
10 m 4-40-224
25 m 4-40-225
5 m 4-40-203
10 m 4-40-204
20 m 4-40-205
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 16
pictor M1606
Scope of Delivery and Accessories
Description Lenght Order no.
SVGA cable for monitor, 10-pin HIROSE
5 m 4-40-240
plug / 15-pin Sub-D socket
SVGA cable for monitor, 10-pin HIROSE
10 m 4-40-241
plug / 15-pin Sub-D socket
SVGA cable for monitor, 10-pin HIROSE
25 m 4-40-242
plug / 15-pin Sub-D socket
Table 4: Accessories SVGA cable for monitor
Description Lenght Order no.
V24 serial cable C4 (RS232), 6-pin HIROSE
5 m 4-40-181
plug / 9-pin Sub-D socket
V24 serial cable C4 (RS232), 6-pin HIROSE
10 m 4-40-182
plug / 9-pin Sub-D socket
V24 serial cable C4 (RS232), 6-pin HIROSE
25 m 4-40-183
plug / 9-pin Sub-D socket
Table 5: Accessories V24 serial cable C4 (RS232)
Description Lenght Order no.
Trigger cable, 6-pin HIROSE plug / open
5 m 4-40-200
cable end
Trigger cable, 6-pin HIROSE plug / open
10 m 4-40-201
cable end
Trigger cable, 6-pin HIROSE plug / open
25 m 4-40-202
cable end
Table 6: Accessories Trigger cable
17 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
pictor M1606
Scope of Delivery and Accessories
Description Quantity Order no.
Key-Pad, incl. V24 serial cable C4 (RS232),
1 4-40-207
5 m, for the monitor menu
Key-Pad, without cable 1 4-40-204
Key-Pad, V24 serial cable C4 (RS232), 5 m 1 4-40-208
Table 7: Accessories Key-Pad
Description Quantity Order no.
Power supply, 24V DC/0.63 A, 12-pin
1 4-40-209
HIROSE-socket / 230V AC power plug
Table 8: Accessories Power supply
Properties of cable
You will find more detailed technical information about the cables on the data
sheets in the product catalog under www.vision-control.com or on the Product
DVD.
© Vision & Control GmbH 2014 999.994.256.10-en-1.4 18
4 PRODUCT DESCRIPTION
Holder for filter
C-Mount lens connection
Imager
Mounting block
Video
LAN
Trig.
I/O
Monitor interface
Ethernet interface
PLC/Power interface
Trigger-/RS232 interface
Mounting block
4.1 Devices Views
Front view
Image 1: Front view
pictor M1606
Product Description
Rear view
Image 2: Rear view
19 999.994.256.10-en-1.4 © Vision & Control GmbH 2014
Loading...