Vision 1612, 1624, 2424, 2448 User Manual
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ENGRAVING SYSTEMS
1612, 1624, 2424, 2448 Engravers
and 2424, 2448 Router
Table Users Manual
Vision Engraving & Routing Systems
17621 N. Black Canyon Hwy.
Phoenix, AZ 85023
Technical Support 602-439-0700
Fax 602-439-0500
www.visionengravers.com
Manual Revised 6-3-08
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Page 3
Liability Statement ________________________________________ 4
Safety ____________________________________________________ 5
Chapter 1: Table Description _____________________________ 7-12
Chapter 2: Setting Up The Table ____________________________ 13
Chapter 3: Engraving Head Removal Procedure __________ 15-16
Chapter 4: High Frequency Router Removal ______________ 17-19
Chapter 5: High Frequency Router Motor ____________________ 21
Chapter 6: Porter Cable Removal Procedure _____________ 23-24
Chapter 7: Porter Cable Router Connections ________________ 25
Chapter 8: Table Adjustments ___________________________ 27-30
Chapter 9: Table Maintenance __________________________ 31-36
Chapter 10: Troubleshooting ____________________________ 37-40
This manual is designed to provide you with information about your
Vi sion Engr aving and Routi n g Systems ta ble, begi nning wit h
the initial connection of your table and continuing through installation
and lifetime table maintenance. This manual does not attempt to
teach you how to engrave, how to use a computer, or how to use your
engraving software. Some previous knowledge of engraving terms and
the engraving process is assumed. For information on your individual
computer system, see your computer’s user manual or contact your
computer distributor.
For information on the engraving software you use to drive your engraving
system, see the manual for the individual software package supplied
by the software developer.
Table of
Contents
Table Of Contents
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Copyright 2008 Vision Engraving & Routing Systems
(A Division of Western Engravers Supply, Inc.)
All Rights Reserved
This publication is protected by copyright, and all rights are reserved. No part of this manual may be reproduced or
transmitted by any means or in any form, without prior written consent from Vision.
Limits of Liability / Disclaimer of Warranty for this Table Manual:
The information contained within this manual has been carefully checked and is believed to be accurate, however,
Vision makes no representations or warranties for this manual, and assumes no responsibility for inaccuracies, errors,
or omissions that may be contained within this manual. In no event shall Vision be liable for any loss of profit including
(but not limited to) direct, indirect, special, incidental, consequential, or other damages resulting from any defect or
omission in this manual, even if previously advised of the possibility of such damages.
In the interest of continued product development, Vision reserves the right to make improvements to this manual and
the products it describes at any time, without notice or obligation.
Vision Engraving and Routing Systems Warranty For The Vision Table:
Vision Computerized Engraving and Routing Systems (Vision) warrants that for a period of two (2) years from the date
of shipment to the original purchaser of either a Phoenix, or Vision Engraving System (the System) that the System
will be free from defects in material and workmanship under normal use and service. Upon written notication we will
transfer the remaining warranty to a new customer. This warranty shall cover all elements except for items covered by
separate manufacturer’s warranties and consumable items. “Consumable” items include, but shall not be limited to,
belts, brushes, lubricants, and cutters furnished with the System, for which no warranty is provided.
In the event a defect is discovered during the warranty period, within thirty days of discovery, but in no event later
than the last day of the warranty period as described above, the user shall contact Vision for instructions regarding
disposition of the problem. Vision shall, at its option, either (1) repair the affected product with new or refurbished
parts or (2) provide a replacement. Any incidental costs, including the cost of shipment from the user’s location to the
point of repair and return, and any installation performed by the user, shall be at the expense of the user.
This warranty covers normal use only and shall be void in the event that the System is altered or modied without
authorization by Vision, or is subject to abuse, neglect, or other misuse by the user.
The warranties for Third-Party Hardware and Third-Party Software shall run directly from the manufacturers of
such hardware and software to the user. Vision makes no warranties, express or implied, with regard to Third-Party
Hardware or Third-Party Software. This includes NSK spindles, high frequency spindles and router motors.
Vision does not warrant any product, component, or part not manufactured by Vision that was not supplied by Vision.
(Third-party items, including but not limited to software, are subject to their own manufacturers warranties.) Vision
does not warrant defects caused by a failure to provide a suitable environment for the system, by unauthorized
attachments, by modications or repairs other than by Vision, by use of the System for other than its original intention,
or by other misuse or abuse of the System.
Lapse of Warranty
If an extended warranty is purchased after the original warranty expires, the Vision machine must be in full working
order for the extended warranty to be purchased for that machine. If the machine is not operational and the customer
would like to purchase an extended warranty, the machine must rst be repaired at a 20% discount for the repair work.
If the machine is in good operating condition the customer can purchase the extended warranty. If the machine has
problems, it must be repaired at the customers’ expense. If the customer then chooses to buy an extended warranty a
20% credit on the repair parts will be issued.
The above and foregoing is the only warranty of any kind, either express or implied, by statute or otherwise, regarding
the System, its tness, quality, merchantability, or otherwise. Any warranties implied by law are hereby expressly
disclaimed. No oral or written information or advice given by Vision, its Dealers, Distributors, Agents, or Employees
shall create a warranty or in any way increase the scope of this warranty. Neither Vision nor anyone else who has been
involved in the creation, production, or delivery of the System shall be liable for any direct, indirect, consequential,
or incidental damages (including damages for loss of business prots, business interruption, loss of business
information, and the like) arising out of the use of, or inability to use, the product.
Any software supplied by Vision in conjunction with the purchase of the System for use therewith shall be governed by
its own separate software license and warranty agreement.
For Warranty Service Call: (602) 439-0700
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Safety
Safety Precautions
for Vision Engraving Tables
Keep hands clear of the spindle belt during operation.
Keep hands clear of the bottom of the spindle during operation.
Always stop the machine before making any adjustments.
Unlplug the power to the Vision controller and disconnect the table cable and
spindle drive cable before servicing.
Do not operate the system with covers removed.
Wear safety glasses when cutting any materials that emit chips. Use of the optional vacuum
system will help remove chips.
Use extreme caution when inserting or removing cutters, as cutter surfaces are very sharp.
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Chapter 1:
Table Description
This chapter briey describes the major components of the Vision table. Figure 1.1 (see page 8)
and Figure 1.3 (see page 11) show pictures of two typical engraving tables. This chapter will help
you identify the parts of your Vision table discussed elsewhere in the manual.* Find the model
number as referenced in the description for each type of table design.
*Optional equipment such as accessory vises, clamps, xtures or vacuum systems may have
been included with your system. For information regarding this equipment, see the individual
instructions for these options. For descriptions of controllers, computers, and software used in
your system, see the manuals from the manufacturers of these units.
TABLE SPECIFICATIONS:
Z-Axis Clearance
(denition: the distance between the bottom of the spindle and the work surface)
Vision engraving: Adjustable Clearance
Z-Axis Stroke
(denition: the travel distance of the Z-axis mechanism or spindle)
Vision Tables: 5 Inches (125 mm)
Table Resolution
(denition: the smallest controlled motion the table is capable of)
.0002 inch on all tables (when connected to a Vision Controller)
Engraving/ Engraving Overall Table Shipping
Routing Area Dimensions Type Weight
Table
VISION 1612 16”x12” 31.5”x21”x19” T-Slot 290lbs.
VISION 1624 16”x24” 31.5”x33”x19” T-Slot 290lbs.
VISION 2424 24”x24” 33”x42”x20” Flatbed (T-slot) 386lbs.
VISION 2448 24”x48” 33”x66”x20” Flatbed (T-slot) 532lbs.
VISION 2424 RT 24”x24” 40”x42”x27.5” T-Slot 534lbs.
VISION 2448 RT 24”X48” 40”X66”X27.5” T-Slot 734lbs.
DEFINITION OF TERMS
A. Tables With Moveable T-Slot Engraving Beds (VISION 16x12 and 16x24)
In this design, the T-slot table moves in the Y-axis direction while the gantry remains xed.
The carriage moves from left to right in the X-axis. There are no particular design advantages
or disadvantages to this style of table. The main engineering criteria in the development of
this design was the need to minimize the overall table footprint while providing the maximum
engraving area.
Chapter 1
approx. packaged
L x W x H
Page 8
Chapter 1
(Figure 1.1) Moveable T-slot table format.
Shown here is the top view of the Vision 1624. The Vision 1612 has a similar design.
1. Table Base Plate
2. Y-Axis Linear Rails
5. Gantry Assembly
6. Carriage Assembly
7. 25 Pin Breakout
Box (underneath)
8. Y-Axis Stepper Motor (underneath)
4. Y-Axis Lead Screw
(under metal cover)
11. Engraving Motor
3. T-Slot Table
7. 25 Pin Breakout
Box (under cover)
1. Table Base Plate
2. Y-Axis Linear Rails
(under metal cover)
10. Material Guides
6. Carriage Assembly
4. Y-Axis Lead Screw
(under metal cover)
11. Engraving Motor
9. X-Axis Stepper
Motor
9. X-Axis Stepper Motor
(under metal cover)
3. T-Slot Table
8. Y-Axis Stepper Motor
(under metal cover)
12. Quick-Lock Vise
1. Table Base Plate. This is the large at plate upon which everything else is mounted.
All mechanical alignments are referenced to this plate, so the space upon which you place the
engraving table must be a reasonably level surface.
2. Y-Axis Linear Rails. Mounted on the table base plate are stainless steel rails with sealed
bearings, which allow the motion of the T-slot table in the Y-axis direction.
(Figure 1.1a) Series 3 T-slot table format. Shown here is front angled view of the
Series 3 Vision 1624.
5. Gantry Assembly
(under metal cover)
13. Spindle Housing
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Chapter 1
3. T-Slot Table. Also referred to as the work surface, this aluminum bed supported by the
linear rails allows placement of the engraving material or special clamps and xtures. The
slots in this table are shaped with an upside-down T, with the bottom of the T being a single-
line slot across the top of the table (see g 1.1b). The slots are used to hold various accessory
holders, clamps, and jigs. All t-slot accessories are avaiable on at ww.visionengravers.com
4. Y-Axis Lead Screw. This is a threaded rod located underneath the T-slot table. Combined
with the stepper motor, the lead screw is rotated and causes the T-slot table to move along
the rails in the Y-axis direction (as seen in gure 1.1c). There is also a second lead screw
called the X-axis lead screw. The X-axis lead screw is contained within the gantry, and can be
accessed by removing the black sheet metal gantry cover. The X-axis lead screw is responsible
for X-axis motion of the carriage assembly, moving it left and right across the gantry.
5. Gantry Assembly. The gantry or “bridge” is a large, rectangular bar suspended across
the width of the table in the X-axis. The carriage assembly is supported and rides on the
gantry in the X-axis.
6. Carriage Assembly. The carriage assembly houses the engraving spindle, Z-Axis
mechanism and engraving motor. The carriage moves along the gantry assembly on a set of
sealed bearing. The carriage assembly holds the engraving spindle; it raises and lowers the
spindle during the engraving process using a lead screw and stepper motor.
7. 25 Pin Breakout Box. This electrical access is used to connect the table to the system
controller. The breakout box and connector are located near the rear of the table and under
the base plate. (see page 13, g 2.1).
8. Y-Axis Stepper Motor. Drives the T-Slot table in the Y-Axis.
9. X-Axis Stepper Motor. Drives the carriage in the X-Axis. Located under the protective
sheet metal cover.
10. Material Guides. Used as a back and side stop for accurately locating material and
clamps during set-up.
11. Engraving Motor. Drives the spindle for rotary engraving.
12. Quick-Lock Vise. A “cam” type locking device that allows quick change of parts for
engraving.
(Figure 1.1c) T-slot table motion
(Figure 1.1b) T-slot close up
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1. Engraving Motor. The engraving motor or “spindle motor”, is the large black motor on
the top of the carriage assembly. The engraving motor drives a belt and pulley system, which
turns the engraving cutter during the engraving process.
2. Z-Axis Stepper Motor. The small motor under the carriage cover that provides the spindle
up and down motion of the spindle during the engraving process.
3. Spindle Assembly. The spindle mounted in its block; includes a pulley, housing,
micrometer, retainer ring, nose cone and associated hardware. The spindle assembly moves
up and down along a linear bearing, which attaches to the face of the carriage assembly.
4. Spindle Block. Houses the spindle assembly.
5. Z-Leadscrew. The threaded screw which raises and lowers the spindle during the
engraving process.
6. Engraving Motor Belt. Drive belt connecting the engraving motor to the spindle pulley.
B. Tables With Moveable Gantrys (“Flatbeds”-Vision 24x24, 24x48 on page 12)
The difference in design of the atbed table versus the moving T-slot type is that the atbed work
area does not move. In this design, the entire gantry travels the length of the X-axis and the
carriage moves in the Y-axis.
Chapter 1
(Figure 1.2) Close up of the Vision
table carriage
Shown is 3/4 view, without
sheetmetal top cover
1. Engraving Motor
2. Z-Axis Stepper Motor
6. Engraving
Motor Belt
5. Z Lead Screw
3. Spindle Assembly
4. Spindle Block
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Chapter 1
(Figure 1.3) Moveable gantry atbed table format.
Shown here is a top view of the Vision 2424.
1. Table Base Plate
2. X-Axis
Linear Rails
4. Gantry Assembly
5. Carriage Assembly
6. 25 Pin
Breakout Box
7. Y-Axis
Stepper Motor
8. X-Axis
Stepper Motor
9. Material Guides
10. Engraving Motor
3. X-Axis
Lead Screw
6. 25 Pin
Breakout Box
1. Table Base Plate
2. X-Axis Linear Rails
9. Material Guides
5. Carriage Assembly
4. Gantry Assembly
1. Table Base Plate. This is the large at plate upon which everything else is mounted. All
mechanical alignments are referenced to this plate, so the space upon which you place the
engraving table must be a reasonably level surface.
(Always carry the table by the base plate only.) An optional t-slot table may be installed on the
table base plate. Router tables include a t-slot table as standard.
2. X-Axis Linear Rails. Mounted under the table base plate are steel rails with sealed
bearings, which allow the motion of the gantry in the X-axis direction.
(Figure 1.3a) Front angled view of the Vision 2448
Page 12
Chapter 1
3. X-Axis Lead Screw. This is a threaded rod located underneath the table baseplate.
Combined with the stepper motor, the lead screw is rotated and causes the gantry to move
along the rails in the X-axis direction (see g 1.3b). There is also a second lead screw called
in the Y-axis lead screw. The Y-axis lead screw is contained within the gantry, and can be
accessed by removing the black sheet metal gantry cover. The Y-axis lead screw is responsible
for motion of the carriage assembly, moving it left and right across the gantry.
4. Gantry Assembly. The gantry or “bridge” is a large, rectangular bar suspended across the
width of the table. It travels down the table along the X-axis (see g 1.3b).
5. Carriage Assembly. The carriage
assembly houses the engraving
spindle, the Z-axis mechanism and the
engraving motor. The carriage moves
along the gantry assembly on a set of
sealed bearings in the Y-axis (see g
1.3b). The carriage assembly raises
and lowers the engraving spindle
during the engraving process using a
lead screw and stepper motor.
6. 25 Pin Breakout Box. This
electrical access is used to connect
the table to the system controller.
The breakout box and connector are
located near the rear right side of the
table. It is also underneath the table
baseplate.
7. Y-Axis Stepper Motor. Drives the
carriage in the Y-Axis.
8. X-Axis Stepper Motor. Drives the
gantry in the X-Axis.
9. Material Guides. Used as a back
and side stop for accurately locating
material and clamps during set-up.
10. Engraving Motor. Drives the
spindle for rotary engraving.
(Figure 1.3b) Gantry movement along the X-axis
X-Axis
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