VISHAY MCT 0603 AT, MCU 0805 AT, MCA 1206 AT User Manual

MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Vishay Beyschlag
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
FEATURES
• Superior moisture resistivity, |ΔR/R| < 0.5 % (85 °C; 85 % RH; 1000 h)
• Rated dissipation P70 up to 0.4 W for size 1206
• AEC-Q200 qualified
• Approved according to EN 140401-801
• Lead (Pb)-free solder contacts
• Compliant to RoHS directive 2002/95/EC
APPLICATIONS
• Automotive
• Telecommunication
• Medical equipment
Automotive-Grade MC AT Precision Thin Film Chip Resistors are the perfect choice for most fields of modern precision electronics where reliability and stability is of major concern. Typical applications include automotive, telecommunication, industrial, medical equipment, precision test and measuring equipment.
• Industrial equipment
METRIC SIZE
INCH: 0603 0805 1206
METRIC: RR 1608M RR 2012M RR 3216M
TECHNICAL SPECIFICATIONS
DESCRIPTION MCT 0603 AT MCU 0805 AT MCA 1206 AT
Metric size RR 1608M RR 2012M RR 3216M
Resistance range 47 Ω to 100 kΩ 47 Ω to 100 kΩ 47 Ω to 100 kΩ
Resistance tolerance ± 0.1 %
Temperature coefficient ± 25 ppm/K; ± 15 ppm/K
Rated dissipation P
Operating voltage, U
Permissible film temperature
Insulation voltage
(1)
70
AC/DC 75 V 150 V 200 V
max.
(1)
1 min; U
ins
0.125 W 0.200 W 0.400 W
155 °C
100 V 200 V 300 V
Continuous 75 V 75 V 75 V
Note
(1)
Please refer to APPLICATION INFORMATION below
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Precision Thin Film Chip Resistor
Vishay Beyschlag
Superior Moisture Resistivity
APPLICATION INFORMATION
The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability.
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
Operation mode Standard Power
Rated dissipation P
MCT 0603 AT 0.100 W 0.125 W
70
P
70
MCU 0805 AT 0.125 W 0.200 W
MCA 1206 AT 0.250 W 0.400 W
Film temperature 125 °C 155 °C
Max. resistance change at rated dissipation for resistance range:
MCT 0603 AT 47 Ω to 100 kΩ 47 Ω to 100 kΩ
MCU 0805 AT 47 Ω to 100 kΩ 47 Ω to 100 kΩ
MCA 1206 AT 47 Ω to 100 kΩ 47 Ω to 100 kΩ
R/R| max., after:
1000 h 0.1 % 0.2 %
8000 h 0.2 % 0.4 %
225 000 h 0.6 % -
Document Number: 28785 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Revision: 09-Apr-09 2
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Vishay Beyschlag
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
PART NUMBER AND PRODUCT DESCRIPTION
PART NUMBER: MCT0603MD4641BPW00
CT0603MD4M 41BPW006
MODEL/SIZE VERSION TCR VALUE TOLERANCE PACKAGING SPECIAL
MCT0603 MCU0805 MCA1206
PRODUCT DESCRIPTION: MCT 0603 - 25 0.1 % AT PW 4K64
MCT
MODEL SIZE TCR
MCT MCU MCA
M = AT
(Automotive)
0603 - 25 0.1 % AT
0603 0805 1206
E
= ± 15 ppm/K
D
= ± 25 ppm/K
± 15 ppm/K ± 25 ppm/K
(1)
3 digit value
1 digit
multiplier
MULTIPLIER
TOLERANCE
0
0 = *10
1
1 = *10
2
2 = *10
3
3 = *10
VAL UE
± 0.1 % AT = Automotive P1
B = ± 0.1 % P1
VERSION PACKAGING
Up to 2 digits
P5
PW
PW 4K64
P5
PW
00 = Standard
RESISTANCE
47K = 47 kΩ
VALUE
Note
(1)
Products can be ordered using either the PART NUMBER or PRODUCT DESCRIPTION
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
DESCRIPTION RESISTANCE VALUE
TCR TOLERANCE MCT 0603 AT MCU 0805 AT MCA 1206 AT
± 25 ppm/K
± 15 ppm/K
Note
(2)
Resistance values to be selected from E96 and E192
± 0.1 % 47 Ω to 100 kΩ 47 Ω to 100 kΩ 47 Ω to 100 kΩ
(2)
PACKAGING
REEL
MODEL
MCT 0603 AT
MCU 0805 AT
MCA 1206 AT
PIECES/
PAPER TAPE ON REEL
1000 P1
5000 P5
20 000 PW
1000 P1
5000 P5
20 000 PW
1000 P1
5000 P5
CODE
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
DIMENSIONS
DIMENSIONS AND MASS
TYPE
MCT 0603 AT
MCU 0805 AT
MCA 1206 AT
H
(mm)
0.45 + 0.1/- 0.05
0.52 ± 0.1
0.55 ± 0.1
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
T
1
W
W
T
H
T
2
L
(mm)
1.55 ± 0.05 0.85 ± 0.1 > 75 % of W
2.0 ± 0.1 1.25 ± 0.15 > 75 % of W
3.2 + 0.1/- 0.2 1.6 ± 0.15 > 75 % of W
W
(mm)
L
W
T
(mm)
Vishay Beyschlag
T
1
(mm)
0.3 + 0.15/- 0.2 0.3 + 0.15/- 0.2
0.4 + 0.1/- 0.2 0.4 + 0.1/- 0.2
0.5 ± 0.25 0.5 ± 0.25
T
2
(mm)
MASS
(mg)
1.9
4.6
9.2
SOLDER PAD DIMENSIONS
G
Z
Y
X
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING REFLOW SOLDERING
TYPE
MCT 0603 AT 0.5 1.2 1.1 2.9 0.5 0.95 0.95 2.4
MCU 0805 AT 0.65 1.4 1.5 3.45 0.65 1.1 1.4 2.85
MCA 1206 AT 1.5 1.6 1.9 4.7 1.5 1.25 1.75 4.0
Note
• The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or boardmaterials may be required to maintain the reliability of the assembly. Specified power rating above 125 °C requires dedicated heat-sink pads, which depend on boardmaterials.
The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, particularly as these are also strongly influenced by many other parameters.
Still, the given solder pad dimensions will be found adequate for most general applications, e.g. those referring to “standard operation mode”. Please note however that applications for “power operation mode” require special considerations for the design of solder pads and adjacent conductor areas.
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G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Vishay Beyschlag
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
DESCRIPTION
Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of special metal alloy is deposited on a high grade (Al achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a unique protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating.
The result of the determined production is verified by an extensive testing procedure and optical inspection performed on 100 % of the individual chip resistors. Only accepted products are laid directly into the paper tape in accordance with IEC 60286-3
ASSEMBLY
The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in
IEC 61760-1
solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system.
The resistors are RoHS compliant; the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing.
All products comply with the GADSL
CEFIC-EECA-EICTA
hazardous substances. This includes full compliance with the following directives:
• 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II)
• 2002/95/EC Restriction of the use of Hazardous Substances directive (RoHS)
• 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE)
) ceramic substrate and conditioned to
2O3
(3)
.
(3)
. The encapsulation is resistant to all cleaning
(1)
(2)
list of legal restrictions on
and the
APPROVALS
The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-801 which refers to EN 60115-1,
EN 140400 and the variety of environmental test procedures
(3)
of the IEC 60068
series. The detail specification refers to the climatic categories 55/125/56, which relates to the “standard operation mode” of this datasheet.
Conformity is attested by the use of the CECC Logo ( ) as the Mark of Conformity on the package label.
Vishay BEYSCHLAG has achieved “Approval of
Manufacturer” in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the
Vishay BEYSCHLAG manufacturing process.
The resistors are qualified according to AEC-Q200.
RELATED PRODUCTS
For more information about products with higher operation temperature please refer to the professional datasheet document no. 28760.
Chip resistor arrays may be used in sensing applications or precision amplifiers where close matching between multiple resistors is necessary. Please refer to the ACAS AT - Precision datasheet document no. 28770.
Notes
(1)
Global Automotive Declarable Substance List, see www.gadsl.org
(2)
CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org environment policy → chemicals → chemicals for electronics
(3)
The quoted IEC standards are also released as EN standards with the same number and identical contents
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issues
MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
FUNCTIONAL PERFORMANCE
100
80
Rated Power in %
60
40
20
0
For permissible resistance change please refer to table MAXIMUM RESISTANCE CHANGE AT RATED POWER, above
Derating
1
3
A
1
µV/V
Current Noise
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
70
100- 55
Ambient Temperature in °C
125050
Vishay Beyschlag
Standard Mode
Power Mode
155
MCT 0603 AT
MCU 0805 AT
MCA 1206 AT
180
0.1
0.01 100 Ω
Current noise A1 in accordance with IEC 60195
100 kΩ 10 kΩ 1 kΩ 10 Ω
Resistance Value
1 MΩ
R
Current Noise
TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following specifications:
EN 60115-1, generic specification
EN 140400, sectional specification
EN 140401-801, detail specification
The components are approved in accordance with the IECQ-CECC-system, where applicable. The following table contains only the most important tests. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202.
The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper
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Unless otherwise specified the following values apply:
Temperature: 15 °C to 35 °C
Relative humidity: 45 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
The components are mounted for testing on boards in accordance with EN 140400, 2.3.3 unless otherwise specified.
The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-801. However, some additional tests and a number of improvements against those minimum requirements have been included.
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Vishay Beyschlag
Precision Thin Film Chip Resistor
Superior Moisture Resistivity
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
4.5 - Resistance ± 0.1 % R
4.8.4.2 -
4.25.1 -
4.25.3 -
4.24 78 (Cab)
4.39 67 (Cy)
4.23 Climatic sequence:
4.23.2 2 (Ba) dry heat 125 °C; 16 h
4.23.3 30 (Db) damp heat, cyclic
4.23.4 1 (Aa) cold - 55 °C; 2 h
4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) °C
4.23.6 30 (Db) damp heat, cyclic
4.23.7 - DC load U = U
-1 (Aa)
4.19 14 (Na)
4.13 -
4.27 -
Note
(1)
According to the detail specification EN 140401-801 the stability class applies to the category temperatures 85 °C and 125 °C and their respective test conditions.
IEC
60068-2
TEST
METHOD
TEST PROCEDURE
Temperature
coefficient
Endurance at 70 °C:
Standard operation mode
Endurance at 70 °C:
Power operation mode
Endurance at
upper category
temperature
Damp heat,
steady state
Damp heat,
steady state,
accelerated
Storage at low
temperature
Rapid change of
temperature
Short time overload;
standard operation mode
Single pulse high voltage overload;
standard operation mode
Stability for product types:
MCT 0603 AT 47 Ω to 100 kΩ
MCU 0805 AT 47 Ω to 100 kΩ
MCA 1206 AT 47 Ω to 100 kΩ
At (20/- 55/20) °C and
(20/155/20) °C
P70 x R
U = or U = U
whichever is the less severe;
1.5 h on; 0.5 h off; 70 °C; 1000 h 70 °C; 8000 h
U = or U = U
P70 x R
whichever is the less severe;
1.5 h on; 0.5 h off; 70 °C; 1000 h 70 °C; 8000 h
125 °C; 1000 h 155 °C; 1000 h
(40 ± 2) °C; 56 days;
(93 ± 3) % RH
(85 ± 2) °C
(85 ± 5) % RH
U = 0.1 x
100 V;
1000 h
55 °C; 24 h; > 90 % RH;
55 °C; 5 days > 90 % RH;
1 cycle
5 cycles
P70 x R
- 55 °C; 2 h ± (0.05 % R +0.01Ω)
30 min at - 55 °C and
30 min at 125 °C;
1000 cycles
U = 2.5 x
2 × U
max.
Severity no. 4:
U = 10 x
2 x U
10 pulses
P70 x R
max.
P70 x R
; 5 s
P70 x R
;
max.
max.
max.
; 1 min
STABILITY CLASS 0.25 OR BETTER
;
;
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
± 25 ppm/K; ± 15 ppm/K
± (0.1 % R +0.02Ω) ± (0.2 % R +0.02Ω)
± (0.2 % R +0.02Ω) ± (0.4 % R +0.05Ω)
± (0.15 % R + 0.02 Ω)
± (0.3 % R + 0.02 Ω)
± (0.1 % R +0.02Ω)
± (0.5 % R + 0.05 Ω)
± (0.25 % R +0.02 Ω)
± (0.25 % R +0.02 Ω)
± (0.05 % R +0.01Ω)
± (0.25 % R +0.05Ω)
(1)
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MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision
Precision Thin Film Chip Resistor
Vishay Beyschlag
Superior Moisture Resistivity
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
4.37 -
4.40 -
4.22 6 (Fc) Vibration
4.17.2 58 (Td) Solderability
4.18.2 58 (Td)
4.29 45 (XA)
4.32 21 (Ue
4.33 21 (Ue
4.7 - Voltage proof U
4.35 - Flammability Needle flame test; 10 s No burning after 30 s
IEC
60068-2
TEST
METHOD
standard operation mode
(Electro Static Discharge)
) Shear (adhesion)
3
) Substrate bending Depth 2 mm, 3 times
1
TEST PROCEDURE
Stability for product types:
Periodic electric
overload;
ESD
Resistance to
soldering heat
Component solvent
resistance
U =
0.1 s on; 2.5 s off;
(equivalent to MIL-STD-883,
MCT 0603 AT: 1000 V MCU 0805 AT: 1500 V MCA 1206 AT: 2000 V
Endurance by sweeping;
10 Hz to 2000 Hz;
amplitude 1.5 mm or
Solder bath method;
SnPb40; non-activated flux
(215 ± 3) °C; (3 ± 0.3) s
Solder bath method;
SnAg3Cu0.5 or SnAg3.5;
non-activated flux;
(235 ± 3) °C; (2 ± 0.2) s
Solder bath method;
(260 ± 5) °C; (10 ± 1) s
Isopropyl alcohol + 50 °C;
RMS
STABILITY CLASS 0.25 OR BETTER
MCT 0603 AT 47 Ω to 100 kΩ
MCU 0805 AT 47 Ω to 100 kΩ
MCA 1206 AT 47 Ω to 100 kΩ
15 x P70 x R
2 x U
1000 cycles
IEC 61340-3-1; 3 pos. + 3 neg.
Method 3015)
no resonance;
200 m/s
method 2
RR 1608M; 9 N
RR 2012M and
RR 3216M; 45 N
= U
;
max.
2
; 6 h
no visible damage; no open circuit in bent position
; (60 ± 5) s No flashover or breakdown
ins
REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
± (0.5 % R +0.05Ω)
± (0.5 % R +0.05Ω)
± (0.05 % R +0.01Ω)
no visible damage
Good tinning ( 95 % covered);
no visible damage
Good tinning (95 % covered);
no visible damage
± (0.05 % R +0.01Ω)
no visible damage
No visible damage
No visible damage
± (0.05 % R +0.01Ω)
(1)
Document Number: 28785 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Revision: 09-Apr-09 8
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Legal Disclaimer Notice
Vishay

Disclaimer

All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
Product names and markings noted herein may be trademarks of their respective owners.
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