ViscoTec PreeFlow eco-CONTROL EC200 DUO Operating And Maintenance Instructions Manual
Operating and
maintenance
instructions
eco-CONTROL
EC200 DUO
Dosing system
Translation of the German original operating manual
Item number 20202 print 21.2.12
Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
Contents
1 Introduction 5
2 Features 6
3 Scope of supply 6
3.1 Mixer set - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
4 Safety 7
4.1 Informal safety measures - - - - - - - - - - - - - - - - - - - - - - - 7
4.2 Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
4.3 Correct use, warranty - - - - - - - - - - - - - - - - - - - - - - - - - 7
4.4 Qualifications of the operators and maintenance personnel - - - - - - 8
4.5 Organisational measures - - - - - - - - - - - - - - - - - - - - - - - 8
4.6 Preparation for commissioning - visual inspection - - - - - - - - - - - 8
4.7 Preventing material damage to the motors of the 2K-dispenser - - - - 8
4.8 Sources of danger due to Dosing system - - - - - - - - - - - - - - - 9
5 Operation 10
5.1 Displays and controls - - - - - - - - - - - - - - - - - - - - - - - - - 10
5.2 Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
5.3 Symbols on the screen - - - - - - - - - - - - - - - - - - - - - - - - 12
5.4 Functional and operational schematic - - - - - - - - - - - - - - - - - 13
5.5 Starting up for the first time - - - - - - - - - - - - - - - - - - - - - - 14
5.5.1 Save the calibration values of the dosing pressure sensors 14
5.6 Starting up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
5.6.1 Important settings 15
5.7 Shutting down - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
5.8 The dosing programs and their areas of application - - - - - - - - - - 15
5.8.1 Dosing programs 16
5.8.2 Operating modes 16
5.9 Calibrating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
5.9.1 Automatic calibration 17
5.9.2 Calibration manual 18
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Dosing system eco-CONTROL EC200 DUO
5.10 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
5.10.1 Mixing ratio 19
5.10.2 Mixer size 19
5.10.3 Setting the pot life, flush the mixer 19
5.10.4 Dosing quantity 20
5.10.5 Dosing time 20
5.10.6 Flow rate 20
5.10.9 Dosing pressure monitor 21
5.10.7 Sucking back 21
5.10.8 Dosing time 21
5.10.10 Tolerance value primary pressure monitoring 22
5.10.11 Password protection 22
5.10.12 Analogue Input 25
5.10.14 System and error messages 26
5.10.13 Time and date 26
5.11 Creating dosing programs - - - - - - - - - - - - - - - - - - - - - - - 27
5.12 Selecting the dosing program - - - - - - - - - - - - - - - - - - - - - 27
5.13 Copying the dosing program - - - - - - - - - - - - - - - - - - - - - 28
5.14 Changing a dosing program - - - - - - - - - - - - - - - - - - - - - - 29
5.15 Dosing, selected directly without dosing program - - - - - - - - - - - 30
5.16 Dosing, using a dosing program - - - - - - - - - - - - - - - - - - - - 31
5.17 Monitoring / displaying dosing pressure - - - - - - - - - - - - - - - - 31
5.18 Manual flush - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
5.19 Bleeding the 2K-dispenser after filling / refilling it and after cleaning - - 32
5.20 Error messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
5.21 Clearing error messages - - - - - - - - - - - - - - - - - - - - - - - 32
5.22 Error message dosing pressure monitor error - - - - - - - - - - - - - 32
5.23 Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
5.23.1 Operating information 33
5.23.2 Formatting the memory card 33
Operating and maintenance instructions
6 Accessories / spare parts 33
7 Troubleshooting / Maintenance 34
8 Technical data 35
8.1 Dosing control - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
8.2 Dispenser - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
8.3 Interface description - - - - - - - - - - - - - - - - - - - - - - - - - 36
8.3.1 System plugs 36
8.3.2 Logical links of the outputs 38
9 Disposal 42
10 EC-Declaration of Conformity 43
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Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
1 Introduction
Dear customer,
we congratulate you on buying your Dosing system. We are certain that it will fully meet
your requirements. We wish you trouble-free and successful operation.
The dosing system eco-CONTROL EC200-K is made up of the dosing control and the
2K dispensers.
The Dosing system has been designed and tested for the most precise work with our
dispensers. The Dosing system has a wide variety of setting options for the dosing
quantity and time. All the values that are related to production can be saved and changed
at any time. Operation is done via an intuitive operator guidance system using a graphic
user interface. It is possible to operate two dispensers at the same time. It is possible to
set it up for other dispensers at any time without noteworthy setting-up times.
The dispensers have been developed and tested for high-precision work with products
ranging from low to high viscosity with extremely high repeat precision.
They are rotating displacement systems consisting of a rotor and stator and can be
dismantled in no time. A number of voids are produced as a result of the various
geometries of the conveying elements. Turning the rotor in the stator creates conveyance
which is either proportional to the angle of rotation or rpm-dependent.
Since the direction of flow is reversible, the medium can be sucked back to allow a clean
break of the thread. Self-sealing depends on the viscosity.
We would be glad of your help as part of our efforts to maintain our standard of quality at
the highest possible level. Please tell us about any possible ways we can improve our
product.
Copyright © Version 1.4 5 / 43
2 Features
Small
Medium
Large
Functions in brief with your transactions in the document:
Feature Section Page
3 dosing programs: Quantity Start/stop Time program 5.8.1 16
24 different dosing programs (operation with memory card) 5.11 27
Sucking back of the medium to prevent dripping 5.10.7 21
Adjustable pot life, automatic mixer filling 5.10.3 19
Adjustable flushflush time, prevents the medium from hardening in the
mixer
Flow quantity per minute can be set 5.10.6 20
Calibration of the controller / 2K- dispenser for exact working 5.9 17
Connection for foot switch and / or external signal 5.2 11
Pressure monitoring at the medium supply with primary pressure 5.10.10 22
Dosing pressure monitor 5.10.9 21
Level monitoring for supply tank / cartridge / tank 8.3 36
Overcurrent monitoring of the connected dispenser to protect against
damage due to sticking medium, for example.
Visualisation of the operating states via coloured displays 5.4 13
Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
5.10.3 19
5.10.14 26
3 Scope of supply
Dosing system eco-CONTROL EC200 DUO (delivery as a set with 2K-dispenser)
- 2K dispenser
- Calibration adapter for 2Kdispenser
- Mixer set
- Mains adapter with cable
- SD memory card
- Operating and maintenance
instructions
- 2 pressure sensors with
installation wrench
- Sticker set for marking
components
3.1 Mixer set
The mixer set contains three different mixers in the sizes: Small, medium and large.
(Fig. in original size)
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Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
4 Safety
4.1 Informal safety measures
- The operating and maintenance manual must be kept, together with the operating and
maintenance manual of the dispenser(s), at the site where the dosing system is used
at all times.
- General and local regulations on health, safety and environmental protection must also
be provided and complied with.
4.2 Use of symbols
The following symbols are used in these instructions:
Text in
italics
•
-List
1. Numbered listing of a work flow sequence
1 Legend number in an illustration
Names of keys/buttons, connectors, chapters, screen displays, proper
names and input boxes
Listing of the work flow sequence
Warning note. Failure to observe these notes may result in injury and
damage to the Dosing system.
Reference to technical information about operation and / or about
preventing damage.
4.3 Correct use, warranty
The Dosing system is designed for controlling our dispensers in non explosion-protected
environments.
Any
- modifications and additions,
- use of non-genuine spare parts,
- repairs by persons or organisations not authorised by the manufacturer
- use without original sensors for monitoring dosing pressure
that are done without the explicit and written approval of the manufacturer, can lead to
the warranty being rendered null and void.
The manufacturer shall have no liability whatsoever for damage resulting from failure to
follow the Operating and maintenance instructions.
The chemical resistance of the parts which come into contact with the product (see the
commissioning and maintenance manual of the dispenser) must be ensured prior to
commissioning.
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Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
4.4 Qualifications of the operators and maintenance personnel
The operating organisation is responsible for ensuring that the operators and
maintenance personnel are suitably qualified. The Operating and maintenance
instructions must have been read and understood. The relevant technical rules and safety
regulations must be complied with.
4.5 Organisational measures
The necessary personal protective equipment must be
provided by the operating organisation. All safety devices
that are fitted must be checked regularly. Safety glasses
and overalls must be worn during operation and cleaning
to provide protection against any splashes of chemicals.
All of the safety information contained in the respective
Operating and maintenance instructions for the dispenser(s) that are connected to the
Dosing system must be complied with.
4.6 Preparation for commissioning - visual inspection
The Dosing system must be visually examined each day before the start of work and
before all shift changes. If there is any doubt as to the system's readiness for operation,
it must be shut down immediately and inspected by a specialist before operation
resumes.
4.7 Preventing material damage to the motors of the 2K-dispenser
The 2K-dispenser lead (connector 16, Chapter 5.2, Connections, on page 11)
may only be connected and disconnected when the power supply is isolated.
The electronics in the drive motor could be damaged if this precaution is not
taken.
The 2K-dispenser should only be operated with the original pressure sensors
connected, which have been adapted to the controller.
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Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
4.8 Sources of danger due to Dosing system
Failure to follow the instructions given below can result in damage to the unit and
possible severe injury to persons in the vicinity.
- Very high dosing pressures can be produced, depending on the viscosity and the speed
of rotation, and this could result in unintended spurting out of the medium. Check the
flow quantity in relation to the dosing needle used (needle cross-section).
- When it is started up for the first time and after being refilled, air bubbles that are
included in the medium could cause an uncontrollable spurting out of the outlet nozzle.
Only start production operation once the Dosing system has been completely
bled.
- Wear suitable protective clothing if chemical, corrosive or dangerous products are
being used. Note and comply with the safety stipulations and the information from
the manufacturer. Ensure sufficient bleeding or extraction of air. Take special safety
precautions if working with dangerous media, for example, provide eye flushing
facilities if working with corrosive chemicals.
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5 Operation
Before commissioning the Dosing system, the safety information in
Chapter 4, Safety, starting on page 7, must have been read and understood.
5.1 Displays and controls
Item Function, description
1+2 Graphic display
3 Mains switch
4 NAVI wheel Select and set variable values and input dialog
5 Key (without Fig., below) For service, software update.
6Key START Starts the dosing / function
7 Key STOP Stops the dosing / function; emergency stop
8Key PRG / Esc Selection of programming, quitting an input dialog.
9 Key INFO Brings further information onto the display, used to
10 Return Confirmation of a selection / value input.
Shortcut keys for dosing programs
11 Time program on the right, next to the key
12 Start / stop program
13 Quantity program
Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
confirmations.
quit page 2 in the dosing programs.
is a
status LED
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Dosing system eco-CONTROL EC200 DUO
15 14
19
16 18
20
21
22
17
24
25
ViscoTecPumpenund Dosiertechnik GmbH
Amperstraße4 D-84513 Töging
AB
C1
C2
C
C3
C
B A
D
Operating and maintenance instructions
5.2 Connections
Item Function, description
14 + 15 System plugs *
16 Motor A / B
17 USB Data transfer with PC, interface
18 Foot switch Foot switch for hands-free operation
19 System plugs *
20 RS 232 Data transfer with PC, interface
21 +24 V/DC 100VA * Mains plug, connection for power supply
22 Memory Card Card reader for MMC/SD memory card
24 Primary pressure monitoring Pressure sensor connection for medium
25 Dosing pressure monitor Pressure sensor connection for medium
See section 8.3, page 36 for pin-outs
*
components A and B
components A and B
(The primary pressure does not apply for self-levelling liquids)
A Product supply A C2 Compressed air
B Product supply B C3 Dosing pressure monitor
C1 Primary pressure monitoring D Power supply dispenser
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5.3 Symbols on the screen
O
O
0% 100%
Fault
Designation / function Description
Dosing system eco-CONTROL EC200 DUO
Operating and maintenance instructions
Dosing program
Quantity
Dosing program
Start / stop
Dosing program
Time
flow rate Dosing quantity per minute
See 5.8.1, Dosing programs, page 16
Quantity program
See 5.8.1, Dosing programs, page 16
Start / stop program
See 5.8.1, Dosing programs, page 16
Time program
1
.
Preventing dripping of the medium
Sucking back
The amount of medium that is "sucked back"
into the dispenser in connection with the
dosing process.
Calibrating
Matching the dispenser by determining the
effective flow rate.
Saving Used to save the last values that had been
amended. Only applies if a SD memory card
has been inserted.
Shows the current controlling of the dispenser
Start / stop
(high/low). The switch is set to I during dosing.
Relative quantity,
capacity
Dynamic display of the flow rate, for example
Plain text messages in the status line give
Fault
information on the relevant error message.
Details can be called up with the Info key.
1
In ml or g
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Dosing system eco-CONTROL EC200 DUO
Press Start
Esc
Calibration auto
Motor A
ml
Desired qty
Actual qty
ml ml
00.500ml
00.000ml
A
B
00.500
Operating and maintenance instructions
5.4 Functional and operational schematic
The interaction of the screen displays, the input dialog and the function keys:
The control system has an intuitive input dialog. The
selection or the change of a value is offered on the screen to
suit the relevant program section. The corresponding area
(A) on the screen is then shown as inverse or framed.
The status bar (B) provides plain text messages in
accordance with the input dialogs.
NAVI wheel (See 5.1, Displays and controls, page 10)
Enables rapid selection, input and confirmation of different functions.
The rotation of the NAVI wheel switches to the next or previous selection, depending on
the direction of rotation, or changes a value.
A press of the NAVI wheel confirms a selection or a change in value that had just been
made. (Alternatively, the Return key can also be used for confirmation)
The illumination of the NAVI-wheel signalises the following operating states: Blue =
Ready for operation, Green = Dosing in progress, Red = Fault.
Changing a setting value
1. Select the value to be changed by rotating the NAVI wheel, the value is shown in
inverse.
2. Press the NAVI wheel, numbered items can be selected individually.
3. Select a numbered item by rotating the NAVI wheel, the numbered item flashes.
4. Press the NAVI wheel, the numbered item is shown in inverse.
5. Change the value by rotating the NAVI wheel and press the NAVI wheel for
confirmation, the numbered item flashes again. Another numbered item can be
selected.
6. If further numbered items are to be changed, start again from 3., and if not, continue.
7. Press the PRG key to confirm the change, the value that has just been set is shown
in inverse, if other values can be changed in the input dialog, these can now be
reached by rotating the NAVI wheel.
Esc
Used to quit an input dialog. In some cases it also assumes other functions. If that is the
case, this is shown in plain text in the status line.
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Dosing system eco-CONTROL EC200 DUO
Calibration auto
Calibration manuell
Service
Flush manually A
Flush manually B
Administration
Programs
10 47h
Fr 18.03.11
Insert value
Esc
Calib. Outp. Press. A
Cal. factor
OK
output signal 094.7 mV
Operating and maintenance instructions
5.5 Starting up for the first time
Caution: The 2K-dispenser lead (connector 16, Chapter 5.2, Connections on page 11)
may only be connected and disconnected when the power supply is isolated. The
electronics in the drive motor could be damaged if this precaution is not taken.
• Operate the 2K-dispenser in accordance with the operating manual.
• Ensure that the mains switch has been turned off.
• Funktionsbereitschaft des 2K-Dispensers gemäß der mitgelieferten Inbetriebnahmeund Wartungsanleitung herstellen.
• Connect the plugs of the 2K-dispenser(s).
• Connect the plugs of both 2K-dispenser pressure sensors.
• Connect the power supply to the control system.
• Connect the mains plug of the mains adapter to the electrical mains.
• Turns on the mains switch.
5.5.1 Save the calibration values of the dosing pressure sensors
• Press PRG, system selection menu,
display 2 appears.
• Select Administration, display 25 appears.
• Select Calib. outp. pressure A , display 51 appears.
• Enter the calibration data supplied with the sensor
• Carry out the same setting with pressure sensor B.
Notice: The Dosing system is only ready for operation when the 2K-dispenser is
connected.
Tip: Use the stickers provided (letters A and B), to mark the following components.
14 / 43 Version 1.4 Copyright ©
- Both motors and dispensers and their plugs
- Pressure sensors and their plugs
- Supply lines for the media used
Display 2
Display 25
Display 51
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