Virtual industries PORTA-VAC II, PV4000A Operating Instructions Manual

OPERATING INSTRUCTIONS, SPECIFICATIONS AND PRODUCT WARRANTY

PORTA-VAC II

™

Patented

Vacuum Handling Tool

Model No. PV4000A

HOURS OF CONTINUOUS RUNNING TIME:

BATTERY TYPE: HOURS:

9.6 VOLT NiMH 3 to 4
9 VOLT ALKALINE 12 to 15
9 VOLT CARBON 4 to 5
9 VOLT LITHIUM 36 to 40

VACUUM:

Minimum of 15 to 20 inches of mercury depending on elevation and atmospheric pressure.

DIMENSIONS:

LENGTH HEIGHT WIDTH

7.3” (185mm) 1.1” (28mm) .8” (20mm)

Add .62 (15.23mm) to the length when using the rechargeable battery pack.

WEIGHT:

WITH BATTERY: 6.03 ounces (171 g

rams)

PORTA-VAC™ OPTIONS:

INSTAND CHARGER AND BATTERY PACK
The Instand NiMH battery charger is designed to charge the battery while the PORTA-VAC™
tool is in the stand.

POLYPROPYLENE STAND
Smart looking stand holds the PORTA-VAC™ tool at a convenient 45˚ angle to protect
vacuum attachments and for overall ease of use.

RECHARGEABLE BATTERY AND EXTERNAL CHARGER
Allows recharging of 9.6 volt NiMH batteries ou

tside of the PORTA-VAC™ tool.

SELECTION OF VACUUM CUPS AND PROBES
The vacuum cups are a soft rubber material that allow handling a wide variety of small parts.

SELECTION OF MINIATURE VACUUM TIPS
These tips are designed to handle tiny parts as small as 0.02” (0.5mm).

SELECTION OF MOLDED PEEK WAFER TIPS
Tips are molded from the industry accepted carbon filled PEEK to provide chemical
resistance as well as

ESD safe properties.

VARIETY OF FLAT VACUUM HANDLING ATTACHMENTS
These attachments are perfect for handling silicon wafers, flat glass items or any other
sensitive flat substrates.

Virtual Industries, Inc.
2130 Victor Place
Colorado Springs, CO 80915
U.S.A.

For technical assistance call toll free 1-800-590-2829
Tele: 719-572-5566
Fax: [phone]
8:00 A.M. to 4:30 P.M. Mountain Standard Time

Specifications

Battery compartment
for standard 9 volt
battery or optional
rechargeable battery
pack

A selection of molded
peek wafer tips

On/off switch locks to
on position for positive
wafer handling

Battery indicator flashes
to indicate low battery
condition

10/31/07

Operation of the PORTA-VAC

™

Filter Replacement

Changing Handling Attachments

On/Off Switch Sensitivity Adjustment

Setting The Battery Low Warning for Your Battery

Battery Replacement

To remove the rear cap or the rechargeable battery pack turn the screw on the rear of the
unit ONE turn counterclockwise. The rear cap or battery pack can now be removed with
ease. When installing a battery or the rechargeable battery pack always check the
polarity. The positive terminal shall be installed towards the top of the tool. To secure the
rear compartment turn the screw on the rear of the ba

ttery c

ompartment clockwise until it

is tight.

NOTE: Rechargeable battery packs and batteries must be charged up before use.

To operate the PORTA-VAC™ simply depress the button down to turn the unit on and
release the button to turn it off. Slight pressure on the button toward the rear may be
necessary to prevent the button from locking. The battery level indicator light blinks on
and off when battery recharge or replacement is necessary. See battery selection
procedure that follows to set the PORTA-VAC™ for the battery tha

t y

ou are using. To lock
the PORTA-VAC™ to the on position press the button down and forward. Relax pressure
on the button. The PORTA-VAC™ should remain on and running. To turn the PORTA­VAC™ off when it is in the locked position simply apply pressure to the button towards
the rear of the tool and the button will release. The PORTA-VAC™ will now be off and the
part released.

To replace the air filter, disassemble
the unit as shown and reassemble
with a new filter. Under normal
clean room conditions the inlet filter
should be replaced annually, more
often in dustier areas.

To replace a wafer tip pull it out of the press fit adaptor and insert the replacement tip into
the adaptor. To use the PORTA-VAC™ with vacuum cups, remove the press fit adaptor
and replace it with the hub adaptor. To use the PORTA-VAC™ with machined wafer tips
having a .094” connector tube remove the press fit and replace it with the tube adaptor
(and the inside collet).

If adjustment of the on/off switch
is needed (the unit will not shut
off or the unit will not hold a part)
use the 0.050” hex wrench to
adjust the screw inside of the
control button. Hold the button
from turning when making this
adjustment. Clockwise
adjustment turns the unit on
earlier when the button is pushed
while counterclockwise
adjustment has the opposite
effect.

The battery selection switch is
located on the bottom of the
PORTA-VAC™. To set the
PORTA-VAC™ battery low
indicator for use with alkaline,
carbon or lithium batteries; rotate
the battery selector switch fully
clockwise. To set the PORTA­VAC™ battery low indicator for
use with a nickel metal hydride
battery rotate the battery selector
switch fully counter-clockwise.

MOLDED WAFER TIP

SMALL
BUTTON IS
POSITIVE

LARGE
BUTTON IS
NEGATIVE

RECHARGEABLE
BATTERY PACK

9 VOLT BATTERY

LOOSEN

TIGHTEN

BATTERY
LEVEL
INDICATOR

O-RING / FILTER

PRESS FIT NOZZLE

REAR NOZZLE

PRESS FIT ADAPTOR

TUBE FIT ADAPTOR

HUB ADAPTOR

PROBE HUB

USE .05” HEX END
OF ADJUSTING TOOL
TO ADJUST SWITCH
SENSITIVITY

CAUTION:
DO NOT USE EXCESSIVE FORCE
WHEN ROTATING THE SWITCH

ROTATE 3/4 TURN COUNTER­CLOCKWISE TO STOP FOR

9.6 VOLT N

ICKEL METAL

HYDRIDE BATTERY

USE BLADE
END OF
ADJUSTING
TOOL FOR
SETTING
BATTERY
TYPE

FACTORY SETTING IS FOR
STANDARD 9 VOLT BATTERY

ROTATE 3/4 TURN
CLOCKWISE TO
STOP FOR
STANDARD 9 VOLT
BATTERY

ON OFF

LOCK ON

LOCK

UN-LOCK

PORTA-VAC II
BODY

LOOSEN

TIGHTEN